CN220574688U - Multipurpose vacuum furnace system - Google Patents
Multipurpose vacuum furnace system Download PDFInfo
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- CN220574688U CN220574688U CN202321945171.2U CN202321945171U CN220574688U CN 220574688 U CN220574688 U CN 220574688U CN 202321945171 U CN202321945171 U CN 202321945171U CN 220574688 U CN220574688 U CN 220574688U
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- 238000005266 casting Methods 0.000 claims abstract description 62
- 238000009749 continuous casting Methods 0.000 claims abstract description 52
- 238000003723 Smelting Methods 0.000 claims abstract description 35
- 239000000463 material Substances 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 239000002184 metal Substances 0.000 abstract description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 2
- 230000006698 induction Effects 0.000 description 12
- 238000000034 method Methods 0.000 description 6
- 238000009529 body temperature measurement Methods 0.000 description 5
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
The application relates to the field of metal smelting, and discloses a multipurpose vacuum furnace system which can cast and mold various types of products on one vacuum furnace. The vacuum furnace system comprises a first chute cavity module, a bar ingot casting module, a first smelting feeding module, an electrode ingot casting module, a second smelting feeding module, a continuous casting module and a second chute cavity module. The first smelting feeding module, the bar ingot casting module and the first chute cavity module are sequentially arranged outwards from one side of the electrode ingot casting module, and the second smelting feeding module, the continuous casting module and the second chute cavity module are sequentially arranged outwards from the other side of the electrode ingot casting module. The first and second smelting charging modules are configured to dissolve and clean charge material prior to adding the charge material to the first and/or second chute cavity modules. The first and second chute cavity modules are configured to direct charge material to the bar ingot module, the electrode ingot module, and/or the continuous casting module.
Description
Technical Field
The application relates to the field of metal smelting, in particular to a multipurpose vacuum furnace system.
Background
With the rapid development of the iron and steel industry, the production and operation scale of metallurgical enterprises is rapidly expanded, the more and more clients in the market have more and more strict requirements on materials, and various vacuum furnaces for smelting equipment of high-end materials are formed at home and abroad. However, the products cast by each vacuum furnace are extremely fixed at present, and are mainly only used for casting one of bars, electrode ingots and horizontal continuous casting. This makes it necessary for enterprises to purchase 3 sets of vacuum furnaces for different products, respectively, under the development of diversified directions and in the face of different demands of different customer groups. This not only increases the customer's upfront investment costs, but also increases the number of other ancillary equipment, and further increases the subsequent labor and maintenance costs. Or the enterprise has to outsource or arch the order product to the person because the enterprise cannot produce the order product, and the profit of the enterprise is lost.
Disclosure of Invention
The object of the present application is to provide a multipurpose vacuum furnace system which can cast and mold various types of products on one vacuum furnace.
The application discloses multipurpose vacuum furnace system includes: the device comprises a first chute cavity module 1, a bar ingot casting module 2, a first smelting feeding module 3, an electrode ingot casting module 4, a second smelting feeding module 5, a continuous casting module 6 and a second chute cavity module 7;
the first smelting feeding module 3, the bar ingot casting module 2 and the first chute cavity module 1 are sequentially arranged outwards from one side of the electrode ingot casting module 4, and the second smelting feeding module 5, the continuous casting module 6 and the second chute cavity module 7 are sequentially arranged outwards from the other side of the electrode ingot casting module 4;
the first smelting charging module 3 and the second smelting charging module 5 are configured to dissolve and then add burden to the first chute cavity module 1 and/or the second chute cavity module 7;
the first and second chute chamber modules 1, 7 are configured to direct the charge to the bar ingot module 2, the electrode ingot module 4 and/or the continuous casting module 6.
In a preferred embodiment, the bar ingot mould 2 comprises a bar ingot mould fixed side 21 and a bar ingot mould movable side 22;
the bar ingot cavity movable side 22 is configured to accommodate a bar mold and is detachably mounted to the lower end of the bar ingot cavity fixed side 21 to form a complete bar ingot cavity, and the first chute cavity 12 in the first chute cavity module 1 horizontally passes through the bar ingot cavity fixed side 21;
the first chute of the first chute chamber 12 includes a first water outlet, the first chute being further configured to slide horizontally within the first chute chamber 12 such that the first water outlet is aligned with the bar mold.
In a preferred embodiment, the continuous casting module 6 comprises a continuous casting mold 61 and a continuous casting roll table 62;
the continuous casting roller way 62 is parallel to the ground and vertically penetrates through the interior of the continuous casting crystallizer 61, and the second chute cavity 72 in the second chute cavity module 7 horizontally penetrates through the continuous casting crystallizer 61;
the second spout in the second spout cavity module 7 comprises a second water outlet, which is further configured to be horizontally moved within the second spout cavity 72 to align the second water outlet directly above the continuous casting mold 61.
In a preferred embodiment, the electrode ingot casting module 4 comprises an electrode ingot casting cavity fixed side 41 and an electrode ingot casting cavity movable side 42;
the first chute chamber 12 is partially received in the electrode ingot cavity fixed side 41, the second chute chamber 72 is partially received in the electrode ingot cavity fixed side 41, and the electrode ingot cavity movable side 42 is configured to receive an electrode ingot mold and is detachably mounted to a lower end of the electrode ingot cavity fixed side 41 to form a complete electrode ingot cavity;
the first chute is configured to slide horizontally within the first chute cavity 12 with the first water outlet aligned with the electrode ingot mold;
the second chute is configured to horizontally move within the second chute cavity 72 to align the second water outlet with the electrode ingot mold.
In a preferred embodiment, a bar ingot cavity caster is provided at the bottom of the bar ingot cavity movable side 22, and the bar ingot cavity caster is configured to slide the bar ingot cavity movable side 22 away from the bar ingot cavity fixed side 21.
In a preferred embodiment, an electrode ingot cavity caster is provided at the bottom of the electrode ingot cavity movable side 42, and the electrode ingot cavity caster is configured to slide the electrode ingot cavity movable side 42 away from the electrode ingot cavity fixed side 41.
In this embodiment, through set up the mould of multiple casting type product in a vacuum furnace system to and set up a plurality of chute chamber and temperature measurement casting module for the chute in the chute chamber can be in multiple mould horizontal slip, and make the smelting finish in getting into each mould smoothly of the furnace charge that reaches the casting condition, realize a vacuum furnace system and be used for pouring rod, electrode ingot or horizontal continuous casting's product, this not only makes the enterprise reduce artificial input and the expense of equipment maintenance, the promotion of equipment utilization, also improved the autogenous blood innovation ability of enterprise simultaneously.
In the present application, a number of technical features are described in the specification, and are distributed in each technical solution, which makes the specification too lengthy if all possible combinations of technical features (i.e. technical solutions) of the present application are to be listed. In order to avoid this problem, the technical features disclosed in the above summary of the present application, the technical features disclosed in the following embodiments and examples, and the technical features disclosed in the drawings may be freely combined with each other to constitute various new technical solutions (these technical solutions are all regarded as being already described in the present specification) unless such a combination of technical features is technically impossible. For example, in one example, feature a+b+c is disclosed, in another example, feature a+b+d+e is disclosed, and features C and D are equivalent technical means that perform the same function, technically only by alternative use, and may not be adopted simultaneously, feature E may be technically combined with feature C, and then the solution of a+b+c+d should not be considered as already described because of technical impossibility, and the solution of a+b+c+e should be considered as already described.
Drawings
FIG. 1 is a schematic structural diagram according to one embodiment of the present application;
FIG. 2 is a top view according to one embodiment of the present application;
fig. 3 is a front view according to one embodiment of the present application.
Reference numerals illustrate:
1-a first chute cavity module; 11-a first chute cavity platform; 12-a first chute cavity; 2-bar ingot casting modules; 21-bar ingot casting cavity fixing side; 22-the movable side of the rod ingot casting cavity; 3-a first smelting charging module; 31-a first induction furnace; 32-a first feeding temperature measuring cavity; 33-a first feeding temperature measuring platform; 4-electrode ingot casting module; 41-electrode ingot casting cavity fixing side; 42-electrode ingot casting cavity movable side; 5-a second smelting charging module; 51-a second induction furnace; 52-a second feeding temperature measuring cavity; 53-a second feeding temperature measuring platform; 6-continuous casting modules; 61-a continuous casting crystallizer; 62-continuous casting roller way; 7-a second chute cavity module; 71-a second chute cavity platform; 72-second chute chamber.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, it will be understood by those skilled in the art that the claimed utility model may be practiced without these specific details and with various changes and modifications from the embodiments that follow.
Specific implementations of the utility model are described in detail below with reference to specific embodiments and the accompanying drawings:
the present application relates to a multipurpose vacuum furnace system, the structure of which is shown in fig. 1, 2 and 3, comprising: the device comprises a first chute cavity module 1, a bar ingot casting module 2, a first smelting feeding module 3, an electrode ingot casting module 4, a second smelting feeding module 5, a continuous casting module 6 and a second chute cavity module 7.
The first smelting charging module 3, the bar ingot casting module 2 and the first chute cavity module 1 are sequentially arranged outwards from one side of the electrode ingot casting module 4, and the second smelting charging module 5, the continuous casting module 6 and the second chute cavity module 7 are sequentially arranged outwards from the other side of the electrode ingot casting module 4. The first smelting charging module 3 and the second smelting charging module 5 are configured to dissolve and then add charge material to the first chute chamber module 1 and/or the second chute chamber module 7. The first and second chute chamber modules 1, 7 are configured to direct charge material to the bar ingot module 2, the electrode ingot module 4 and/or the continuous casting module 6.
In an alternative embodiment, bar ingot mould 2 comprises a bar ingot cavity fixed side 21 and a bar ingot cavity movable side 22. The bar ingot cavity fixed side 21 is connected to the upper surface of the first chute cavity platform 11, and the bar ingot cavity movable side 22 is configured to accommodate a bar mold and detachably mounted to the lower end of the bar ingot cavity fixed side 21 to form a complete bar ingot cavity, with the first chute cavity 12 passing horizontally through the bar ingot cavity fixed side 21.
In an alternative embodiment, the continuous casting module 6 comprises a continuous casting mold 61 and a continuous casting roll table 62. The continuous casting mold 61 is connected with a second chute cavity platform 71, the continuous casting roller way 62 is parallel to the ground and vertically passes through the interior of the continuous casting mold 61, and the second chute cavity 72 horizontally passes through the continuous casting mold 61
In an alternative embodiment, the electrode ingot casting module 4 includes an electrode ingot casting cavity fixed side 41 and an electrode ingot casting cavity movable side 42. The first chute chamber 12 is partially received in the electrode ingot cavity fixed side 41 and the second chute chamber 72 is partially received in the electrode ingot cavity fixed side 41, and the electrode ingot cavity movable side 42 is configured to receive an electrode ingot mold and is detachably mounted to the lower end of the electrode ingot cavity fixed side 41 to form a complete electrode ingot cavity. The first chute is configured to slide horizontally within the first chute cavity 12 such that the first water outlet is aligned with the electrode ingot mold. The second chute is configured to slide horizontally within the second chute cavity 72 such that the second water outlet is aligned with the electrode ingot mold.
In an alternative embodiment, the bar ingot cavity movable side 22 is provided with a bar ingot cavity caster at the bottom, the bar ingot cavity caster being configured to slide the bar ingot cavity movable side 22 away from the bar ingot cavity fixed side 21.
In an alternative embodiment, the bottom of the electrode ingot cavity active side 42 is provided with an electrode ingot cavity caster configured to slide the electrode ingot cavity active side 42 away from the electrode ingot cavity fixed side 41.
In order to better understand the technical solutions of the present application, the following description is given with reference to a specific example, in which details are listed mainly for the sake of understanding, and are not meant to limit the scope of protection of the present application.
The first chute cavity module 1, the bar ingot casting module 2, the first smelting feeding module 3, the electrode ingot casting module 4, the second smelting feeding module 5, the continuous casting module 6 and the second chute cavity module 7 are sequentially built from left to right. The first chute chamber 12 is arranged on the first chute chamber platform 11 and the second chute chamber 72 is arranged on the second chute chamber platform 71. The first chute chamber 12 extends through the bar ingot mould 2, the first smelting charging mould 3 and at least partially into the electrode ingot mould 4. The second chute chamber 72 passes through the continuous casting module 6, the second smelting charging module 5 and extends at least partially into the electrode ingot casting module 4.
The bar ingot mould 2 comprises a bar ingot cavity fixed side 21 and a bar ingot cavity movable side 22, the combination is used for ingot bars, wherein a bar mould preheated to a certain temperature is placed in the bar ingot cavity movable side 22, and after the bar mould is placed on the bar ingot cavity movable side 22 with movable wheels, the bar ingot cavity movable side 22 is moved to the lower end of the bar ingot cavity fixed side 21 to be closed with the bar ingot cavity movable side, so that a complete bar ingot cavity is formed. When the bar is required to be produced, the first chute in the first chute cavity 12 is moved into the bar ingot casting module 2, and the first water outlet at the bottom of the first chute is aligned with the bar mould in the movable side 22 of the bar ingot casting cavity, so that the smelted furnace burden flows into the bar mould to be molded.
The electrode ingot casting module 4 comprises an electrode ingot casting cavity fixing side 41 and an electrode ingot casting cavity moving side 42, and the electrode ingot casting cavity fixing side 41 and the electrode ingot casting cavity moving side 42 are used for casting an electrode ingot product, wherein an electrode ingot mould which is preheated to a certain temperature is placed in the electrode ingot casting cavity moving side 42, and after the electrode ingot mould is placed on the electrode ingot casting cavity moving side 42 with movable wheels, the electrode ingot casting cavity moving side 42 is moved to the lower end of the electrode ingot casting cavity fixing side 41 to be closed with the lower end of the electrode ingot casting cavity fixing side to form a complete electrode ingot casting cavity. Optionally, when an electrode ingot product needs to be produced, the first chute in the first chute cavity 12 is moved into the electrode ingot casting module 4, so that the first water outlet at the bottom of the first chute is aligned with the die of the movable side 42 of the electrode ingot casting cavity, and the smelted furnace burden can flow into the electrode ingot cavity for forming. Optionally, when the electrode ingot product is required to be produced, the second chute in the second chute cavity 72 is moved into the electrode ingot casting module 4, so that the second water outlet at the bottom of the second chute is aligned with the die of the movable side 42 of the electrode ingot casting cavity, and the smelted furnace burden can flow into the electrode ingot cavity for forming.
The continuous casting module 6 comprises a continuous casting mold 61 and a continuous casting roll table 62, which are used for horizontal continuous casting, the continuous casting roll table 62 being parallel to the ground and extending vertically into the continuous casting mold 61. When a continuous casting product is needed, the second chute in the second chute cavity 72 is moved to the upper part of the continuous casting crystallizer 61, the second water outlet at the bottom of the second chute is aligned to the continuous casting crystallizer 61, the smelted furnace burden can flow into the continuous casting crystallizer 61 provided with a cooling mechanism along the flow guide groove, and the finished solid pipe is pulled forwards through the continuous casting roller way 62 to perform continuous casting.
The first smelting charging module 3 includes a first induction furnace 31, a first charging temperature measurement cavity 32, and a first charging temperature measurement platform 33. The first feeding temperature measuring platform 33 is provided with a movable first feeding temperature measuring cavity 32 for feeding furnace burden into the first induction furnace 31 and measuring temperature, and the temperature is measured after the furnace burden in the first induction furnace 31 is melted. After the burden in the first induction furnace 31 reaches a pouring condition, the first induction furnace 31 is tipped over, so that the burden is poured into a first chute in the first chute cavity 12, and the burden flows into a die along the chute in a guiding way. The casting operation of the above module is completed.
The second smelting charging module 5 includes a second induction furnace 51, a second charging temperature measurement cavity 52, and a second charging temperature measurement platform 53. The second feeding temperature measuring platform 53 is provided with a movable second feeding temperature measuring cavity 52 for feeding furnace burden into the second induction furnace 51 and measuring temperature, and the temperature is measured after the furnace burden in the second induction furnace 51 is melted. After the charge in the second induction furnace 51 reaches the pouring condition, the second induction furnace 51 is tipped over to pour the charge into the second chute in the second chute cavity 72, and the charge is guided to flow into the mold along the second chute. The casting operation of the above module is completed.
It should be noted that in the present patent application, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element. In the present patent application, if it is mentioned that an action is performed according to an element, it means that the action is performed at least according to the element, and two cases are included: the act is performed solely on the basis of the element and is performed on the basis of the element and other elements. Multiple, etc. expressions include 2, 2 times, 2, and 2 or more, 2 or more times, 2 or more.
All documents mentioned in the present application are considered to be included in the disclosure of the present application in their entirety, so that they may be subject to modification if necessary. Further, it will be understood that various changes or modifications may be made to the present application by those skilled in the art after reading the foregoing disclosure of the present application, and such equivalents are intended to fall within the scope of the present application as claimed.
Claims (6)
1. A multi-purpose vacuum furnace system, comprising: the device comprises a first chute cavity module (1), a bar ingot casting module (2), a first smelting feeding module (3), an electrode ingot casting module (4), a second smelting feeding module (5), a continuous casting module (6) and a second chute cavity module (7);
the first smelting feeding module (3), the bar ingot casting module (2) and the first chute cavity module (1) are sequentially arranged outwards from one side of the electrode ingot casting module (4), and the second smelting feeding module (5), the continuous casting module (6) and the second chute cavity module (7) are sequentially arranged outwards from the other side of the electrode ingot casting module (4);
the first smelting charging module (3) and the second smelting charging module (5) are configured to dissolve and clean charging material and then add the charging material to the first chute cavity module (1) and/or the second chute cavity module (7);
the first and second chute chamber modules (1, 7) are configured to guide the charge to the bar ingot module (2), the electrode ingot module (4) and/or the continuous casting module (6).
2. The multipurpose vacuum furnace system according to claim 1, wherein the bar ingot mould (2) comprises a bar ingot cavity fixed side (21) and a bar ingot cavity movable side (22);
the bar ingot cavity movable side (22) is configured to accommodate a bar mold and is detachably mounted to the lower end of the bar ingot cavity fixed side (21) to form a complete bar ingot cavity, and a first chute cavity (12) in the first chute cavity module (1) horizontally penetrates through the bar ingot cavity fixed side (21);
a first chute of the first chute cavities (12) includes a first water outlet, the first chute being further configured to smoothly move within the first chute cavity (12) to align the first water outlet with the bar mold.
3. The multipurpose vacuum furnace system according to claim 2, wherein the continuous casting module (6) comprises a continuous casting crystallizer (61) and a continuous casting roller table (62);
the continuous casting roller way (62) is parallel to the ground and vertically penetrates through the inside of the continuous casting crystallizer (61), and a second chute cavity (72) in the second chute cavity module (7) horizontally penetrates through the continuous casting crystallizer (61);
a second spout of the second spout cavity module (7) comprises a second water outlet, the second spout being further configured to move horizontally within the second spout cavity (72) to align the second water outlet directly above the continuous casting crystallizer (61).
4. A multi-purpose vacuum furnace system according to claim 3, wherein the electrode ingot casting module (4) comprises an electrode ingot casting cavity fixed side (41) and an electrode ingot casting cavity movable side (42);
the first chute cavity (12) is partially received in the electrode ingot cavity fixed side (41), the second chute cavity (72) is partially received in the electrode ingot cavity fixed side (41), and the electrode ingot cavity movable side (42) is configured to receive an electrode ingot mold and is detachably mounted to a lower end of the electrode ingot cavity fixed side (41) to form a complete electrode ingot cavity;
the first chute is configured to horizontally move within the first chute cavity (12) to align the first water outlet with the electrode ingot mold;
the second chute is configured to horizontally move within the second chute cavity (72) to align the second water outlet with the electrode ingot mold.
5. The multipurpose vacuum furnace system of claim 2, wherein a bar ingot cavity caster is provided at the bottom of the bar ingot cavity movable side (22), the bar ingot cavity caster being configured to slide the bar ingot cavity movable side (22) away from the bar ingot cavity fixed side (21).
6. The multi-purpose vacuum furnace system of claim 4, wherein an electrode ingot cavity caster is provided at the bottom of the electrode ingot cavity movable side (42), the electrode ingot cavity caster being configured to slide the electrode ingot cavity movable side (42) away from the electrode ingot cavity fixed side (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321945171.2U CN220574688U (en) | 2023-07-24 | 2023-07-24 | Multipurpose vacuum furnace system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321945171.2U CN220574688U (en) | 2023-07-24 | 2023-07-24 | Multipurpose vacuum furnace system |
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| Publication Number | Publication Date |
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| CN220574688U true CN220574688U (en) | 2024-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202321945171.2U Active CN220574688U (en) | 2023-07-24 | 2023-07-24 | Multipurpose vacuum furnace system |
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- 2023-07-24 CN CN202321945171.2U patent/CN220574688U/en active Active
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