CN220564841U - Circular knitting machine production check out test set - Google Patents
Circular knitting machine production check out test set Download PDFInfo
- Publication number
- CN220564841U CN220564841U CN202321897217.8U CN202321897217U CN220564841U CN 220564841 U CN220564841 U CN 220564841U CN 202321897217 U CN202321897217 U CN 202321897217U CN 220564841 U CN220564841 U CN 220564841U
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- detection
- knitting machine
- circular knitting
- machine production
- rod
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- 238000009940 knitting Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000001514 detection method Methods 0.000 claims abstract description 53
- 238000012806 monitoring device Methods 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 3
- 239000003086 colorant Substances 0.000 abstract description 4
- 238000012544 monitoring process Methods 0.000 abstract 1
- 238000007689 inspection Methods 0.000 description 5
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model relates to a production detection device of a circular knitting machine, which comprises a plurality of bobbins, a detection table, a plurality of detection frames, an industrial computer, a buzzer and a plurality of LED (light-emitting diode) indicator lamps, wherein the bobbins are respectively wound with threads with different colors, the detection table is used for detecting the weight of the bobbins arranged on the detection frames, and the industrial computer is used for monitoring each pressure sensor, so that when the threads wound on a bobbin are about to run out, the industrial computer controls the buzzer to carry out sound prompt and controls the LED indicator lamps to carry out light prompt, so that a worker can timely determine which bobbin is about to run out, and the worker can conveniently carry out corresponding work arrangement.
Description
Technical Field
The utility model relates to a circular knitting machine, in particular to a production detection device of the circular knitting machine.
Background
Circular knitting machines, in which the threads on several thread drums are automatically knitted simultaneously through the circular knitting machine, are engaged in production activities.
In the case of multi-color pattern knitting, it is necessary to use a plurality of bobbins around which different color filaments are wound, respectively. The time for which the threads wound by these bobbins run out varies, due to the different consumption of threads of different colours.
Currently, the circular knitting machine on the market cannot detect each bobbin, so that the staff is required to pay attention to the use condition of the yarn on the bobbin, so as to replace the bobbin wound with the yarn of the same color in time when the yarn is used up.
Disclosure of Invention
In order to solve the problem that the circular knitting machine on the market proposed in the background technology can not detect each bobbin, therefore, a worker is required to pay attention to the use condition of the silk thread on the bobbin so as to replace the bobbin wound with the silk thread with the same color in time when the yarn is used up, the utility model provides the following technical scheme:
a production detection device of a circular knitting machine comprises a plurality of bobbins respectively wound with threads of different colors, a detection table, a plurality of detection frames, an industrial computer, a buzzer and a plurality of LED indicator lamps.
The body of the detection table is provided with a plurality of installation positions for installing the detection frame and a weight monitoring device which is in one-to-one correspondence with each installation position and used for carrying out weight detection on the detection frame installed by the detection table, and the body of the detection table is also provided with lamp positions which are in one-to-one correspondence with each installation position and used for installing the LED indicator lamp.
The detection frame comprises a bracket and a shaft bracket, wherein the bracket is inserted in a mounting position arranged on the detection table, the bottom end of the bracket is placed on the weight monitoring device and detected by the weight monitoring device, and the shaft bracket is arranged at the top of the bracket and is used for supporting a cylinder cavity of the wire cylinder;
the industrial computer is connected with the buzzer, the LED indicator lamp and the weight monitoring device through digital signals. After the weight detected by a weight monitoring device is lower than a preset value, the weight is fed back to the industrial computer through a digital signal, and the industrial computer starts a buzzer and starts an LED indicator lamp corresponding to the weight monitoring device.
Further, the platform body of the detection platform comprises two square plates which are arranged in an up-down horizontal symmetry mode, and a support column for keeping a space between the two square plates is uniformly fixed between the two square plates.
Further, the installation position of the detection table is a pair of circular through hole-shaped jacks, and the jacks are arranged on the plate bodies of the square plates above the two square plates.
Further, the weight monitoring device is a pressure sensor. The pressure sensors are arranged on the top surfaces of the square plates which are positioned below the two square plates, and the pressure sensors are respectively positioned below the jacks of each pair.
Further, the main frame body of the support is a U-shaped frame with an upward opening. The top ends of the two wing plates of the U-shaped frame are respectively provided with a round bayonet with a notch. The web diapire of U-shaped frame is equipped with two downwardly extending's cylindric inserted bars.
Further, the inserted bar is inserted into the insertion hole, and the bottom end of the inserted bar is placed on the top of the pressure sensor.
Further, the main frame body of the shaft frame is a horizontally arranged round straight rod-shaped shaft lever. The rod body of the shaft rod is uniformly provided with a round straight rod-shaped auxiliary rod, the outer end of the auxiliary rod is embedded with a ball, and the ball is in rolling contact with the cavity wall of the cylinder cavity of the wire cylinder. Clamping grooves which are annular and matched with the bayonets are formed in the two ends of the shaft rod.
Further, the axis of the auxiliary rods is perpendicular to the axis of the shaft rod, and the auxiliary rods are radially distributed outwards by taking the shaft rod as the center.
Compared with the prior art, the utility model has the beneficial effects that:
the weight of the wire barrel installed on the detection frame is detected by the detection table, and each pressure sensor is monitored by the industrial computer, so that when the wire wound on a certain wire barrel is about to run out, the whole weight (namely the sum of the weight of the detection frame, the weight of the wire barrel and the weight of the wire wound on the wire barrel, which correspond to each other) is lighter than a preset value, the industrial computer controls the buzzer to carry out sound prompt and controls the LED indicator lamp to carry out light prompt, and a worker can timely determine which wire on the wire barrel is about to run out, so that the worker can carry out corresponding work arrangement.
Drawings
FIG. 1 is a perspective view of the present utility model;
FIG. 2 is a front view of the present utility model;
FIG. 3 is a perspective view of a test station according to the present utility model;
FIG. 4 is an assembled view of the cartridge and test rack of the present utility model;
FIG. 5 is a perspective view of a test rack of the present utility model;
FIG. 6 is a perspective view of a stent of the present utility model;
fig. 7 is a perspective view of the axle housing of the present utility model.
In the drawings, the list of part names represented by the reference numerals is as follows:
001-a wire barrel, 1-a detection table and 2-a detection frame;
100-square plate, 200-pillar, 300-pressure sensor, 101-jack;
400-bracket, 410-U-shaped frame, 420-inserted bar, 401-bayonet;
500-shaft bracket, 510-shaft lever, 520-auxiliary lever, 530-ball and 501-clamping groove.
Detailed Description
Preferred embodiments for carrying out the present utility model are described in detail below, and a clear and complete description thereof is provided with reference to the accompanying drawings.
Referring to fig. 1-7, the present utility model provides a production detection device for a circular knitting machine, which comprises a plurality of bobbins 001 respectively wound with threads of different colors, a detection table 1, a plurality of detection frames 2, an industrial computer, a buzzer and a plurality of LED indicator lamps. Wherein, the quantity of LED pilot lamps is the same with the quantity of detecting frame 2.
The test bench 1 includes two square plates 100, a plurality of struts 200, and a plurality of pressure sensors 300. Each of the test racks 2 includes a sub-rack 400 and a sub-shaft rack 500.
In the inspection station 1, two square boards 100 are arranged horizontally symmetrically.
Wherein, the square plate 100 above is uniformly provided with mounting positions for mounting the detection frame 2, and the mounting positions are a pair of circular through hole-shaped jacks 101. In addition, the table body of the detection table 1 is also provided with lamp positions which are in one-to-one correspondence with the installation positions and are used for installing the LED indicator lamps.
Wherein, the top surface of the square plate 100 below is uniformly provided with a plurality of areas for installing the pressure sensor 300, and the number of the areas is the same as that of the installation positions of the detection frame 2 and corresponds to one by one.
In the inspection station 1, a plurality of support posts 200 are uniformly distributed in a nip formed between two square boards 100. The column 200 has a cylindrical shape, and both ends thereof are respectively connected to both side walls of the cavity formed by the two square plates 100.
In the inspection station 1, the pressure sensors 300 are mounted on the top surface of the lower square plate 100 of the two square plates 100, and the plurality of pressure sensors 300 are respectively located below the respective pairs of insertion holes 101. The pressure sensor 300 detects and monitors as a weight monitoring device the sum of the weight of the detection rack 2 resting thereon and the object (the bobbin and the wire wound around the bobbin) carried by the detection rack 2.
In the inspection rack 2, the main body of the rack 400 is a U-shaped rack 410 with an opening facing upwards. The top ends of the two wing plates of the U-shaped frame 410 are respectively provided with a round bayonet 401 with a notch, and the web bottom wall of the U-shaped frame 410 is provided with two downward extending cylindrical inserted bars 420.
Wherein the plunger 420 is inserted into the receptacle 101, and the bottom end of the plunger 420 rests on top of the pressure sensor 300.
In the inspection rack 2, a shaft bracket 500 is mounted on top of the bracket 400. The main frame body of the shaft frame 500 is a horizontally arranged round straight rod-shaped shaft lever 510, a round straight rod-shaped auxiliary rod 520 is uniformly arranged on the shaft body of the shaft lever 510, and balls 530 are embedded at the outer end of the auxiliary rod 520 and are in rolling contact with the cavity wall of the cylinder 001. Two ends of the shaft lever 510 are provided with circular clamping grooves 501 which are matched with the bayonets 401.
In the present utility model, the industrial computer establishes a digital signal connection with the buzzer, the LED indicator light, the pressure sensor 300.
After the weight of the detected object detected by a certain pressure sensor 300 is lower than a preset value, the pressure sensor 300 feeds back to the industrial computer through a digital signal, and the industrial computer starts a buzzer and starts an LED indicator corresponding to the pressure sensor 300. The buzzer prompts sound and controls the LED indicator lamp to prompt light, so that a worker can timely determine which wire on the wire barrel is about to run out, and accordingly work arrangement is made.
In the utility model, the calculation formulas of the weight of the detected object and the preset value are respectively as follows:
equation one: the weight of the object to be detected=the weight of the detection frame 2+the weight of the wire barrel 001+the weight of the wire wound around the wire barrel 001;
formula II: preset value = detection frame 2 weight + spool 001 wound end piece wire weight, wherein end piece wire refers to twenty turns of wire first wound on spool 001.
The detecting rack 2 described in the above formula one and formula two is a certain one, the bobbin 001 means the bobbin 001 mounted on the detecting rack 2, the yarn wound around the bobbin 001 means the yarn wound around the bobbin 001 mounted on the detecting rack 2, and the tail yarn wound around the bobbin 001 means the tail yarn wound around the bobbin 001 mounted on the detecting rack 2.
Based on the above description and the drawings, one skilled in the art will be able to understand and practice the present utility model. Furthermore, any non-inventive modifications to the present utility model that would not be made by a person skilled in the art without the inventive effort would still fall within the scope of the present utility model.
Claims (8)
1. The utility model provides a circular knitting machine production check out test set, includes a plurality of bobbin (001) that twine respectively different colour silk thread, its characterized in that: the device also comprises a detection table (1), a plurality of detection frames (2), an industrial computer, a buzzer and a plurality of LED indicator lamps;
the detection platform (1) is characterized in that the platform body of the detection platform (1) is provided with a plurality of installation positions for installing the detection frames (2) and weight monitoring devices which are in one-to-one correspondence with the installation positions and are used for detecting the weight of the detection frames (2) installed by the detection frames, and the lamp positions which are in one-to-one correspondence with the installation positions and are used for installing LED indication lamps are arranged near the installation positions of the detection platform (1);
the detection frame (2) comprises a support (400) and a shaft bracket (500), wherein the support (400) is inserted into a mounting position arranged on the detection table (1), the bottom end of the support (400) is placed on the weight monitoring device to be detected by the weight monitoring device, and the shaft bracket (500) is arranged at the top of the support (400) and is used for supporting a cylinder cavity of a wire cylinder (001);
the industrial computer is connected with the buzzer, the LED indicator lamp and the weight monitoring device through digital signals;
after the weight detected by a weight monitoring device is lower than a preset value, the weight is fed back to the industrial computer through a digital signal, and the industrial computer starts a buzzer and starts an LED indicator lamp corresponding to the weight monitoring device.
2. The circular knitting machine production detection device according to claim 1, characterized in that: the platform body of the detection platform (1) comprises two square plates (100) which are arranged in an up-down horizontal symmetry mode, and a support column (200) for keeping a space between the two square plates (100) is uniformly fixed between the two square plates.
3. The circular knitting machine production detection device according to claim 2, characterized in that: the installation position of the detection table (1) is a pair of circular through hole-shaped jacks (101), and the jacks (101) are arranged on the plate bodies of the square plates (100) above the two square plates (100).
4. The circular knitting machine production detection apparatus as claimed in claim 3, characterized by: the weight monitoring device is a pressure sensor (300);
the pressure sensors (300) are arranged on the top surfaces of the square plates (100) positioned below the two square plates (100), and the plurality of pressure sensors (300) are respectively positioned below the pairs of inserting holes (101).
5. The circular knitting machine production detection device of claim 4, characterized by: the main frame body of the bracket (400) is a U-shaped frame (410) with an upward opening;
the top ends of the two wing plates of the U-shaped frame (410) are respectively provided with a round bayonet (401) with a notch;
the web bottom wall of the U-shaped frame (410) is provided with two downwardly extending cylindrical inserted bars (420).
6. The circular knitting machine production detection device of claim 5, characterized by: the inserted rod (420) is inserted into the jack (101), and the bottom end of the inserted rod (420) is placed on the top of the pressure sensor (300).
7. The circular knitting machine production detection device of claim 6, characterized by: the main frame body of the shaft frame (500) is a horizontally arranged round straight rod-shaped shaft lever (510);
the rod body of the shaft lever (510) is uniformly provided with a round straight rod-shaped auxiliary rod (520), the outer end of the auxiliary rod (520) is embedded with a ball (530), and the ball (530) is in rolling contact with the cavity wall of the cylinder cavity of the wire cylinder (001);
clamping grooves (501) which are annular and are matched with the bayonets (401) are formed in the two ends of the shaft rod (510).
8. The circular knitting machine production detection device of claim 7, characterized by: the axial line of the auxiliary rods (520) is perpendicular to the axial line of the shaft rod (510), and the auxiliary rods (520) are radially distributed outwards by taking the shaft rod (510) as the center.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321897217.8U CN220564841U (en) | 2023-07-19 | 2023-07-19 | Circular knitting machine production check out test set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321897217.8U CN220564841U (en) | 2023-07-19 | 2023-07-19 | Circular knitting machine production check out test set |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220564841U true CN220564841U (en) | 2024-03-08 |
Family
ID=90095163
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321897217.8U Active CN220564841U (en) | 2023-07-19 | 2023-07-19 | Circular knitting machine production check out test set |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220564841U (en) |
-
2023
- 2023-07-19 CN CN202321897217.8U patent/CN220564841U/en active Active
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