CN220562149U - Material breakage alarm device for cold feeding rubber extruder - Google Patents
Material breakage alarm device for cold feeding rubber extruder Download PDFInfo
- Publication number
- CN220562149U CN220562149U CN202322055529.0U CN202322055529U CN220562149U CN 220562149 U CN220562149 U CN 220562149U CN 202322055529 U CN202322055529 U CN 202322055529U CN 220562149 U CN220562149 U CN 220562149U
- Authority
- CN
- China
- Prior art keywords
- support
- guide roller
- sheet
- component
- sheet material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000463 material Substances 0.000 title claims abstract description 118
- 238000012544 monitoring process Methods 0.000 claims abstract description 41
- 230000006698 induction Effects 0.000 claims abstract description 16
- 239000002184 metal Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000000007 visual effect Effects 0.000 abstract description 9
- 238000013461 design Methods 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 description 5
- 238000013459 approach Methods 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 239000003550 marker Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model relates to the technical field of wire and cable manufacturing equipment, in particular to a cold feeding rubber extruder broken material alarm device which comprises a support, a material passing component, a broken material monitoring component and an audible and visual alarm, wherein the material passing component is arranged at the top of the support, the broken material monitoring component is arranged at the tops of the supports at two sides of the material passing component, the audible and visual alarm is in control connection with the broken material monitoring component, the material passing component comprises a guide roller frame, a sheet material guide roller and a sheet material protection roller, the guide roller frame is symmetrically and fixedly arranged at the top of the support, the sheet material guide roller is rotatably arranged on the guide roller frame, the sheet material protection roller is arranged at the front and back of the guide roller frame at the top of the support in a rectangular shape, the broken material monitoring component is arranged at one to a plurality of groups, and the broken material monitoring component is arranged at two sides of the material passing component and is composed of a connecting shaft, a hub, an induction disc, a proximity switch and a shared switch support. The utility model has the advantages of scientific and reasonable structural design, automatic alarming of sheet breakage, convenient use, wide application range and the like, and has higher innovation.
Description
Technical Field
The utility model belongs to the technical field of wire and cable manufacturing equipment, and particularly relates to a broken material alarm device of a cold feeding rubber extruder.
Background
Whether the rubber raw material fed into the host is sufficient or not is an important factor affecting the quality of the product on the wire and cable continuous production line, whether the wire and cable continuous production line is an insulating wire or a sheath wire, and ensuring that the rubber raw material is fed sufficiently is also a matter of great concern in the production process. Rubber raw materials are generally classified into pellets and flakes. When the rubber raw material is granular material (diameter is 3mm-5 mm), a position sensor is arranged in the dryer, and when the position of the granular material in the dryer is lower than a certain height, the vacuum suction machine can automatically suck the material, so that the working process of the feeding port of the main machine is in a whole covered state, and the phenomenon of material shortage can not be formed. When the rubber raw material is sheet stock (the width is about 250mm and the thickness is about 2.5 mm), the sheet stock is arranged in a stock frame, one end of the sheet stock is fed into a host machine, the sheet stock can be always passively fed into the host machine under the condition that the sheet stock is not broken, the feeding shortage condition can not occur, when the sheet stock breaks, the shortage of the sheet stock can be caused, particularly when a plurality of sheet stocks need to be fed according to different specifications of a production cable and the host machine, if one or a plurality of sheet stocks break, the sheet stocks are not completely broken, and particularly under the night shift condition, the sheet stocks are difficult to find in time, and the quality problem of the product is often formed. In the past, because no special equipment for monitoring broken materials is provided, only special personnel can be arranged for monitoring, and the broken materials of sizing materials are events happening occasionally, the special personnel are arranged to cause manpower waste undoubtedly. Once neglected, product quality problems remain unavoidable. Aiming at the situation in production, the cold feeding rubber extruder broken material alarm device is independently developed by our company, special monitoring is not needed, and automatic alarm is timely carried out after material breaking, so that the problems of insufficient feeding and product quality caused by material breaking in the production process are well solved.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provides the cold feed rubber extruder broken material alarm device which has the automatic broken material alarm function, is convenient to assemble and convenient to use.
The utility model solves the technical problems by the following technical proposal:
a cold feed rubber extruder broken material alarm device which characterized in that: the automatic feeding device comprises a support, a feeding component, a material breakage monitoring component and an audible-visual alarm, wherein the feeding component is arranged at the top of the support, the material breakage monitoring component is arranged at the tops of the supports at two sides of the feeding component, the audible-visual alarm is in control connection with the material breakage monitoring component, the feeding component comprises a guide roller frame, a sheet guide roller and a sheet material protection roller, the guide roller frame is symmetrically and fixedly arranged at the top of the support, the sheet guide roller is rotationally arranged on the guide roller frame, the sheet material protection roller is rectangular and arranged at the front and back of the guide roller frame at the top of the support, the material breakage monitoring component is one to a plurality of groups, the material breakage monitoring component is arranged at two sides of the feeding component, the material breakage monitoring component is composed of a connecting shaft, a hub, an induction disc, a proximity switch and a shared switch support, the connecting shaft and the sheet material guide roller are concentrically and fixedly arranged on the connecting shaft, the induction disc is fixedly arranged on the hub, and the shared switch support is fixedly arranged at the top of the support, and the proximity switch is arranged on the switch support.
And the support consists of a base and a support, wherein the support is slidably inserted on the base, and a positioning screw is arranged at the joint of the support and the base.
And the number of the sheet material guide rollers is one to a plurality, and the sheet material guide rollers are arranged on the guide roller frame in a vertical rotating way.
And the top surface of the support is provided with oblong guard roller assembly holes corresponding to the sheet guard rollers.
And, the induction disk is provided with a plurality of metal mark blocks thereon.
The utility model has the advantages and beneficial effects that:
1. the cold feeding rubber extruder broken material alarm device is provided with a broken material monitoring assembly and an audible and visual alarm, and can automatically alarm when a sheet material breaks.
2. The cold feeding rubber extruder broken material alarm device has the advantages that the joint of the base and the support is provided with the positioning screw, the height of the support can be adjusted according to the needs, and the use is convenient.
3. The cold feeding rubber extruder broken material alarm device has the advantages that the oblong protection roller assembly holes are formed in the top surface of the support of the cold feeding rubber extruder broken material alarm device, the plurality of sheet material guide rollers and the plurality of broken material monitoring components are arranged, the cold feeding rubber extruder broken material alarm device is suitable for monitoring breakage of a plurality of sheet materials with various specifications, and the application range is wide.
4. The cold feeding rubber extruder broken material alarm device has the advantages of scientific and reasonable structural design, automatic alarm of sheet material fracture, convenience in use, wide application range and the like, and is a cold feeding rubber extruder broken material alarm device with higher innovation.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model (without audible and visual alarms);
FIG. 2 is a left side view of FIG. 1;
FIG. 3 is a top view of FIG. 1;
FIG. 4 is a view of section A of FIG. 1;
FIG. 5 is a schematic diagram of the structure of an induction disk;
fig. 6 is a schematic view of the assembly of the present utility model.
The drawings are marked with the following description:
1. a base; 2. a set screw; 3. a box; 4. a first sheet guide roller; 5. a second sheet guide roller; 6. a first material breakage monitoring assembly; 7. a first common switch bracket; 8. a third sheet guide roller; 9. the second material breakage monitoring assembly; 10. a fourth sheet guide roller; 11. a first protective cover; 12. a second protective cover; 13. a third material breakage monitoring assembly; 14. a guide roller frame; 15. a fourth material breakage monitoring assembly; 16. a second common switch bracket; 17. a sheet material protecting roller; 18. a support; 19. oblong sheet material guard roller assembly holes; 20. an induction plate; 21. a hub; 22. a connecting shaft; 23. a proximity switch; 24. a metal marker block; 25. a cold feed rubber extruder; 26. a first rubber sheet; 27. a second rubber sheet; 28. a third rubber sheet; 29. a fourth rubber sheet; 30. a cold feed rubber extruder broken material alarm device; 31. rubber sheet material package.
Detailed Description
The utility model is further illustrated by the following examples, which are intended to be illustrative only and not limiting in any way.
A material breaking alarm device of a cold feeding rubber extruder comprises a support, a material passing component, a material breaking monitoring component and an audible and visual alarm, wherein the material passing component is arranged at the top of the support, the material breaking monitoring component is arranged at the tops of the supports at two sides of the material passing component, and the audible and visual alarm is in control connection with the material breaking monitoring component.
The material passing component consists of a guide roller frame 14, sheet material guide rollers and sheet material protection rollers 17, wherein the guide roller frames are symmetrically and fixedly arranged at the top of the bracket, the sheet material guide rollers are rotatably arranged on the guide roller frame, and the sheet material protection rollers are rectangular and are arranged at the front and rear sides of the guide roller frame at the top of the bracket. The sheet material protecting roller can make the sheet material run straight and prevent deviation from the running axis.
The broken material monitoring components are one to a plurality of groups, one to a plurality of groups of broken material monitoring components are arranged on two sides of the passing component, four groups of broken material monitoring components are arranged in this embodiment, the broken material monitoring components comprise a first broken material monitoring component 6, a second broken material monitoring component 9, a third broken material monitoring component 13 and a fourth broken material monitoring component 15, each broken material monitoring component is composed of a connecting shaft 22, a hub 21, an induction disc 20, a proximity switch 23 and a common switch bracket, the connecting shafts and the sheet material guide rollers are fixedly connected in a concentric manner, the hubs are fixedly arranged on the connecting shafts, the induction discs are fixedly arranged on the hubs, the common switch brackets are fixedly arranged at the tops of the brackets, the proximity switches are arranged on the common switch brackets, and the proximity switches are correspondingly arranged on metal mark blocks on the induction disc during assembly. The shared switch support comprises a first shared switch support 7 and a second shared switch support 16, and the first shared switch support and the second shared switch support are arranged on two sides of the material passing component on the top surface of the support in a left-right mode.
The number of the sheet material guide rollers is one to a plurality, the sheet material guide rollers are arranged on the guide roller frame in a vertical rotating way, the four sheet material guide rollers in the embodiment comprise a first sheet material guide roller 4, a second sheet material guide roller 5, a third sheet material guide roller 8 and a fourth sheet material guide roller 10, and the first sheet material guide roller, the second sheet material guide roller, the third sheet material guide roller and the fourth sheet material guide roller are sequentially arranged on the guide roller frame from bottom to top.
The roller guide frame is provided with protecting covers which comprise a first protecting cover 11 and a second protecting cover 12, and the first protecting cover and the second protecting cover are respectively arranged on the left side and the right side of the roller guide frame.
The support consists of a base 1 and a support 18, wherein the support is inserted on the base in a sliding way, and a positioning screw 2 is arranged at the joint of the support and the base. The bottom surface of the bracket is provided with a box 3. The case is used for assembling electronic components such as a time relay.
The top surface of the support is provided with oblong guard roller assembly holes 19 corresponding to the sheet guard rollers. The oblong guard roller assembly holes are used for assembling the sheet guard roller according to the width of the sheet so that the sheet guard roller serves the purpose of preventing the sheet from deviating from the running axis.
A sensing disc on which a plurality of metallic marker blocks 24 are provided.
The working principle of the utility model is as follows:
when the cold feed rubber extruder material breakage alarm device 30 is used for production, the device is firstly arranged between the cold feed rubber extruder 25 and the rubber sheet material bag 31; the number of sheets is determined according to production requirements, and a corresponding number of sheet guide rollers and a breakage monitoring assembly are selected, in the embodiment, four sheets are taken as an example, namely, a first rubber sheet 26, a second rubber sheet 27, a third rubber sheet 28 and a fourth rubber sheet 29, so that each sheet can be ensured to have one sheet guide roller for use and be independently controlled; each sheet material guide roller is provided with an independent broken material monitoring component; then, the first rubber sheet, the second rubber sheet, the third rubber sheet and the fourth rubber sheet are fed into a cold feed rubber extruder from inside the sheet package via corresponding sheet guide rollers.
In the production process, when the sheet material passes through the sheet material guide roller, the sheet material guide roller can be driven to rotate, and simultaneously, the connecting shaft, the hub and the induction disc which are concentrically fixedly arranged on the sheet material guide roller are driven to rotate, and when the induction disc rotates, a plurality of metal mark blocks arranged on the induction disc circularly approach and leave the proximity switch. When any sheet material breaks, the guide roller does not rotate any more, the proximity switch senses the approaching and leaving of the metal mark block on the induction disc, after the set time is exceeded, (the guide roller is connected to the time relay, a time is set for the time relay, for example, 1 second is set, the time relay can not receive a signal transmitted by the photoelectric switch and indicating that no object approaches) the proximity switch transmits the signal without the object approaching to the audible and visual alarm, the audible and visual alarm starts to work, an operator is reminded to check, the operator does not need to keep at the feeding position all the time, the operator can do other work, the audible and visual alarm looks at the site when working, and broken sheet materials are fed in time, so that the continuity and the sufficiency of production feeding are ensured.
Although the embodiments of the present utility model and the accompanying drawings have been disclosed for illustrative purposes, those skilled in the art will appreciate that: various substitutions, changes and modifications are possible without departing from the spirit and scope of the utility model and the appended claims, and therefore the scope of the utility model is not limited to the embodiments and the disclosure of the drawings.
Claims (5)
1. A cold feed rubber extruder broken material alarm device which characterized in that: the automatic feeding device comprises a support, a feeding component, a breakage monitoring component and an audible-visual alarm, wherein the feeding component is arranged at the top of the support, the breakage monitoring component is arranged at the tops of the supports at two sides of the feeding component, the audible-visual alarm is in control connection with the breakage monitoring component, the feeding component consists of a guide roller frame (14), a sheet guide roller and a sheet material protection roller (17), the guide roller frame (14) is symmetrically and fixedly arranged at the top of the support, the sheet material guide roller is rotationally arranged on the guide roller frame (14), the sheet material protection roller (17) is rectangular and arranged at the front and back of the guide roller frame (14) at the top of the support, the breakage monitoring component is one to a plurality of groups, the breakage monitoring components are respectively arranged at two sides of the feeding component, each of the breakage monitoring components is composed of a connecting shaft (22), a hub (21), an induction disc (20), a proximity switch (23) and a shared switch support, the connecting shaft (22) and the sheet material guide roller are concentrically and fixedly arranged on the connecting shaft (22), the hub (21) and the induction disc (20) are fixedly arranged on the hub (21), and the shared switch support is fixedly arranged at the top of the support.
2. The cold feed rubber extruder material breakage warning apparatus of claim 1, wherein: the support consists of a base (1) and a support (18), wherein the support (18) is slidably inserted on the base (1), and a positioning screw (2) is arranged at the joint of the support and the support.
3. The cold feed rubber extruder material breakage warning apparatus of claim 1, wherein: the number of the sheet material guide rollers is one to a plurality, and the sheet material guide rollers are arranged on the guide roller frame (14) in a vertical rotation way.
4. The cold feed rubber extruder material breakage warning apparatus as claimed in claim 2, wherein: the top surface of the support (18) is provided with oblong guard roller assembly holes corresponding to the sheet guard rollers (17).
5. The cold feed rubber extruder material breakage warning apparatus of claim 1, wherein: the induction disk (20) is provided with a plurality of metal logo blocks (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322055529.0U CN220562149U (en) | 2023-08-02 | 2023-08-02 | Material breakage alarm device for cold feeding rubber extruder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322055529.0U CN220562149U (en) | 2023-08-02 | 2023-08-02 | Material breakage alarm device for cold feeding rubber extruder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220562149U true CN220562149U (en) | 2024-03-08 |
Family
ID=90090383
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322055529.0U Active CN220562149U (en) | 2023-08-02 | 2023-08-02 | Material breakage alarm device for cold feeding rubber extruder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220562149U (en) |
-
2023
- 2023-08-02 CN CN202322055529.0U patent/CN220562149U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101786206B (en) | Control system of laser cutting machine | |
| CN220562149U (en) | Material breakage alarm device for cold feeding rubber extruder | |
| CN218699622U (en) | Novel circular knife machine mechanism | |
| CN209143059U (en) | A kind of coal conveyer belts belt fracture detection acoustic-optic alarm | |
| CN219006962U (en) | Multi-process wire-dropping alarming cooling water tank | |
| CN219031291U (en) | Aluminum wire coil rack | |
| CN116853765A (en) | Rubber belt conveyor fault monitoring system | |
| CN112320258B (en) | Method for detecting wear of conveyor belt based on detection system | |
| CN210841549U (en) | Detection device for cut tobacco flower pieces and mildewed tobacco leaves in cigarette factory | |
| CN114873217A (en) | Photovoltaic glass deep-processing plate falling roller way control system and control method | |
| CN210214320U (en) | AR coiled material divides strip machine | |
| CN207078654U (en) | A kind of conveyer multistage connecting fault testing agency | |
| CN113804135A (en) | Ultrasonic double-sheet prevention detection device, paper separation device and film laminating machine | |
| CN219543984U (en) | Rubber extruder sheet material breakage alarm device | |
| CN220865860U (en) | Deformation cigarette bar detection device of packaging machine | |
| CN213074538U (en) | Gauze mask machine assembly line | |
| CN220906603U (en) | Paperboard overturning device for packaging box printing | |
| CN213825971U (en) | Industrial automatic production line with automatic alarm function | |
| CN205221305U (en) | Cover mark machine with material detection alarm device | |
| CN217376522U (en) | Blocking early warning device for chain scraper conveyor | |
| CN210312028U (en) | Linear conveying roller way for large-diameter steel pipes | |
| CN221480412U (en) | Net changing device of paper machine | |
| CN205044004U (en) | Double -screw extruding and sheeting machine | |
| CN112297315A (en) | Calender for processing plastic products | |
| CN220998093U (en) | Belt breakage alarm mechanism |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |