CN220561744U - Production device with composite layer gasket - Google Patents
Production device with composite layer gasket Download PDFInfo
- Publication number
- CN220561744U CN220561744U CN202322096858.XU CN202322096858U CN220561744U CN 220561744 U CN220561744 U CN 220561744U CN 202322096858 U CN202322096858 U CN 202322096858U CN 220561744 U CN220561744 U CN 220561744U
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- groups
- bolts
- workbench
- fixedly arranged
- composite layer
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- 239000002131 composite material Substances 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims abstract description 29
- 238000005520 cutting process Methods 0.000 claims abstract description 22
- 238000010438 heat treatment Methods 0.000 claims abstract description 11
- 239000007921 spray Substances 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 10
- 229920001971 elastomer Polymers 0.000 claims description 5
- 239000005060 rubber Substances 0.000 claims description 5
- 239000011521 glass Substances 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 description 12
- 239000010959 steel Substances 0.000 description 12
- 239000007789 gas Substances 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 238000009825 accumulation Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229920000459 Nitrile rubber Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000007799 cork Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- -1 polytetrafluoroethylene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
Landscapes
- Gasket Seals (AREA)
Abstract
The utility model relates to the technical field of gasket production, and discloses a production device with a composite layer gasket, which comprises a conveying assembly, a heating assembly and a cutting assembly, wherein the conveying assembly comprises a workbench, a support frame is fixedly arranged at the top of the workbench through bolts, two groups of support frames are arranged in parallel, a driving motor is arranged on the outer wall of one group of support frames, two groups of driving motors are arranged in parallel, a transmission shaft is arranged on one side of the driving motor, a transmission gear is fixedly arranged on the outer wall of the transmission shaft through jackscrews, a conveying belt is arranged on the outer wall of the transmission gear, the heating assembly comprises a connecting frame, the two groups of connecting frames are respectively and fixedly arranged at the tops of the two groups of support frames through bolts, a combustor is fixedly arranged at the tops of the connecting frame through bolts, a gas pipe is connected with the combustor, a connecting flange is arranged at the end of the gas pipe, a plurality of groups of flame spray heads are arranged at the bottom of the combustor in parallel, and the flame spray heads are connected with the combustor.
Description
Technical Field
The utility model relates to the technical field of gasket production, in particular to a production device with a composite layer gasket.
Background
The gasket is a material placed between two flat surfaces to enhance the seal. Are commonly used to prevent pressure, corrosion, and natural thermal expansion and contraction leakage of the pipeline between two objects. The use of shims can fill up irregularities because the machined surface is not perfect. The gasket is typically made of sheet material such as paper, rubber, silicone rubber, metal, cork, felt, neoprene, nitrile rubber, fiberglass, or plastic polymers (such as polytetrafluoroethylene). The gasket for a particular application may contain asbestos.
When the existing gasket is processed, the gasket is usually made of metal or nonmetal materials, a self-lubricating layer or an additive coating is not arranged, the gasket cannot have the functions of wear resistance and self lubrication, the gasket is worn greatly when in use, the service life is short, frequent replacement is needed, and the gasket with the composite layer is required to be processed by a production device of the gasket with the composite layer for use.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides a production device with a composite layer gasket, which solves the problems in the prior art.
In order to achieve the above purpose, the utility model provides a production device with a composite layer gasket, which comprises a conveying assembly, a heating assembly and a cutting assembly, wherein the conveying assembly comprises a workbench, a supporting frame is fixedly arranged at the top of the workbench through bolts, two groups of supporting frames are arranged in parallel, a driving motor is fixedly arranged on the outer wall of one group of supporting frames through bolts, two groups of driving motors are arranged in parallel, a transmission shaft is arranged on one side of the driving motor, one end of the transmission shaft is connected with the driving motor, one end of the transmission shaft rotatably penetrates through the two groups of supporting frames, a transmission gear is fixedly arranged on the outer wall of the transmission shaft through a jackscrew, and a conveying belt is arranged on the outer wall of the transmission gear.
Optionally, the heating element includes the link, the link is provided with two sets of, through bolt fixed mounting in two sets of support frame tops respectively, and the link top is provided with the combustor through bolt fixed, and combustor one side is provided with the gas-supply pipe, and the gas-supply pipe is connected with the combustor, and gas-supply pipe end department is provided with flange, and combustor bottom parallel arrangement has multiunit flame shower nozzle, and the flame shower nozzle is connected with the combustor.
Optionally, the cutting assembly includes the brace table, the brace table bottom is fixed in the workstation top through the bolt fastening, and the brace table top is provided with the mount through bolt fastening, and mount top inner wall is provided with electric telescopic handle through bolt fastening, and electric telescopic handle parallel arrangement has two sets of, and electric telescopic handle bottom can be dismantled and is provided with the cutting knife, and the workstation is provided with the opening, and the open position is in the cutting knife below.
Optionally, the outer wall of support frame one side is provided with display panel through the bolt fastening, and display panel one side is provided with control panel, and control panel is connected with display panel.
Optionally, the workstation bottom is provided with the sliding tray, and the sliding tray parallel arrangement has two sets of, is provided with the slider through the sliding tray slidable, and the slider bottom is provided with the collecting box through the bolt fastening, collecting box and workstation opening part adaptation.
Optionally, the workstation bottom outer wall is provided with hydraulic buffer rod through the bolt fastening, and hydraulic buffer rod parallel arrangement is provided with four groups, and hydraulic buffer rod bottom is provided with the supporting leg.
Optionally, the supporting leg bottom outer wall is provided with the slipmat through the bolt fastening, and the slipmat adopts rubber material preparation, and slipmat bottom is provided with annular line.
Optionally, the outer wall of collection box one side is provided with the opening, and the opening part is provided with perspective window, and perspective window adopts the inside transparent glass material preparation of observable collection box, perspective window and collection box opening part adaptation.
The above-mentioned improved technical features can be combined with each other as long as they do not collide with each other.
In general, the above technical solutions conceived by the present utility model have the following beneficial effects compared with the prior art:
1. uniformly attaching a layer of leadless copper powder on the surface of a carbon-free steel plate, heating the carbon-free steel plate conveyed by a conveying belt through a flame spray head, combining the carbon-free steel plate with the leadless copper powder through combustion heating, thereby finishing the processing of a composite layer, and adjusting the forward and reverse rotation of the conveying belt to heat through overturning the carbon-free steel plate, thereby finishing the processing of the composite layer on both sides, and increasing the self-lubrication and wear resistance of a gasket;
2. the electric telescopic rod is used for starting to drive the cutting knife to fall down to cut the carbon-free steel plate, the gasket is processed after cutting, the gasket falls down through the opening of the workbench to be collected, and continuous gasket processing is carried out through the cooperation of the conveying belt and the cutting knife, so that the production efficiency is increased;
3. the sliding block is slidably arranged in the sliding groove, the collecting box is mounted, the collecting box is positioned below the opening of the workbench after the collecting box is mounted, and the cut gaskets fall into the collecting box to be collected through the opening of the workbench, so that manual collection of the gaskets is avoided;
drawings
FIG. 1 is a schematic view of the main view of the present utility model;
FIG. 2 is a schematic view of a structure of one side of the present utility model;
FIG. 3 is a schematic view of the bottom view of the present utility model;
FIG. 4 is a schematic view of a portion of the apparatus of the present utility model;
in the figure: 1. a support table; 2. a work table; 3. a hydraulic buffer rod; 4. support legs; 5. an anti-slip pad; 6. a perspective window; 7. a collection box; 8. a slide block; 9. a support frame; 10. a control panel; 11. a driving motor; 12. a display panel; 13. a connecting frame; 14. a burner; 15. a cutting knife; 16. an electric telescopic rod; 17. a fixing frame; 18. a sliding groove; 19. a conveyor belt; 20. a flame spray head; 21. a connecting flange; 22. a gas pipe; 23. a transmission shaft; 24. a transmission gear.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
In addition, the technical features of the embodiments of the present utility model described below may be combined with each other as long as they do not collide with each other.
The apparatus for producing the composite layer gasket, as shown in fig. 1-4, comprises: a conveying assembly, a heating assembly and a cutting assembly;
the conveying assembly comprises a workbench 2, a supporting frame 9 is fixedly arranged at the top of the workbench 2 through bolts, two groups of supporting frames 9 are arranged in parallel, a driving motor 11 is fixedly arranged on the outer wall of one group of supporting frames 9 through bolts, two groups of driving motors 11 are arranged in parallel, a transmission shaft 23 is arranged on one side of each driving motor 11, one end of each transmission shaft 23 is connected with each driving motor 11, one end of each transmission shaft rotatably penetrates through the two groups of supporting frames 9 and is arranged, a transmission gear 24 is fixedly arranged on the outer wall of each transmission shaft 23 through jackscrews, and a conveying belt 19 is arranged on the outer wall of each transmission gear 24;
when in use, the drive motor 11 is used for starting, the transmission shaft 23 and the transmission gear 24 fixed on the transmission shaft 23 are driven to rotate, the transmission gear 24 is matched with the conveying belt 19, the conveying belt 19 is driven to move through the transmission gear 24, the carbon-free steel plate is conveyed, the driving motor 11 is used for adjusting the forward and reverse rotation to control the conveying belt 19 to carry out forward and reverse conveying,
the heating assembly comprises two connecting frames 13, wherein the two groups of connecting frames 13 are respectively and fixedly arranged at the tops of the two groups of supporting frames 9 through bolts, the burner 14 is fixedly arranged at the top of the connecting frames 13 through bolts, one side of the burner 14 is provided with a gas pipe 22, the gas pipe 22 is connected with the burner 14, a connecting flange 21 is arranged at the end of the gas pipe 22, a plurality of groups of flame spray heads 20 are arranged at the bottom of the burner 14 in parallel, and the flame spray heads 20 are connected with the burner 14;
the output end of the flame spray head 20 is positioned above the conveyer belt 19, in order to process the composite layer, a layer of lead-free copper powder is uniformly adhered to the surface of the carbon-free steel plate, fuel gas is sent into the combustor 14 through a connecting pipeline of the gas pipe 22, the connecting part is reinforced through the connecting flange 21, the combustor 14 is started to generate flame after gas is conveyed, the flame is sprayed out through the flame spray head 20, the carbon-free steel plate conveyed by the conveyer belt 19 is heated, the carbon-free steel plate is combined with the lead-free copper powder through combustion heating, so that the processing of the composite layer is completed, the carbon-free steel plate is turned over, the lead-free copper powder is adhered to the other side, the conveyer belt 19 is adjusted to rotate positively and reversely, and the other side is heated, so that the processing of the composite layer is completed on both sides;
the cutting assembly comprises a supporting table 1, the bottom of the supporting table 1 is fixed on the top of a workbench 2 through bolts, a fixing frame 17 is fixedly arranged on the top of the supporting table 1 through bolts, electric telescopic rods 16 are fixedly arranged on the inner wall of the top of the fixing frame 17 through bolts, two groups of electric telescopic rods 16 are arranged in parallel, a cutting knife 15 is detachably arranged at the bottom of each electric telescopic rod 16, an opening is formed in the workbench 2, and the opening position is located below the cutting knife 15;
the shape of the cutting knife 15 can be adjusted according to the shape of a gasket required by installing the cutting knife 15 at the bottom of the electric telescopic rod 16, the conveying belt 19 drives the carbon-free steel plates with both machined surfaces to convey, the supporting table 1 plays a supporting role, the electric telescopic rod 16 is used for starting, the cutting knife 15 is driven to fall down to cut the carbon-free steel plates, the gasket is machined after cutting, the gasket falls down to be collected through the opening of the workbench 2, and continuous machining is performed through the cooperation of the conveying belt 19 and the cutting knife 15;
in order to facilitate control, as shown in fig. 1, a display panel 12 is fixedly arranged on the outer wall of one side of the support frame 9 through bolts, a control panel 10 is arranged on one side of the display panel 12, and the control panel 10 is connected with the display panel 12;
in use, an embedded processor is arranged in the display panel 12, the processor is connected with each component through a circuit, and the control is carried out through the buttons of the control panel 10 and the display panel 12, so that each component is regulated and controlled, and the modification of the conveying speed, the flame intensity and the running power is facilitated;
in order to collect the cut gaskets, as shown in fig. 1, 2 and 3, the bottom of the workbench 2 is provided with sliding grooves 18, two groups of sliding grooves 18 are arranged in parallel, a sliding block 8 is slidably arranged through the sliding grooves 18, the bottom of the sliding block 8 is fixedly provided with a collecting box 7 through bolts, and the collecting box 7 is matched with the opening of the workbench 2;
when the gasket collecting device is used, the sliding block 8 is slidably arranged in the sliding groove 18, the collecting box 7 is installed, the collecting box 7 is positioned below the opening of the workbench 2 after the collecting box 7 is installed, and the cut gasket falls into the collecting box 7 to be collected through the opening of the workbench 2, so that the manual collection of the gasket is avoided;
in order to prevent the large-scale shaking, as shown in fig. 3, the outer wall of the bottom of the workbench 2 is fixedly provided with hydraulic buffer rods 3 through bolts, the hydraulic buffer rods 3 are provided with four groups in parallel, and the bottom of the hydraulic buffer rods 3 is provided with supporting legs 4;
when the device is used, the device is supported through the plurality of groups of supporting legs 4, the stability of the device is ensured, the hydraulic buffer rod 3 absorbs the impact force generated by operation, the device can be prevented from shaking greatly, and the connection and disconnection of parts possibly caused by larger shaking range can not normally operate;
in order to prevent sliding, as shown in fig. 3, an anti-slip pad 5 is fixedly arranged on the outer wall of the bottom of the supporting leg 4 through bolts, the anti-slip pad 5 is made of rubber materials, and annular grains are arranged at the bottom of the anti-slip pad 5;
when in use, the anti-skid pad 5 is contacted with the ground, the friction force is increased through the rubber material, displacement and sliding occur when the device is placed, and the anti-skid property is enhanced in all directions through annular lines at the bottom of the anti-skid pad 5.
Example 2
In order to facilitate observation of the gasket accumulation, referring to fig. 1, in this embodiment, compared with embodiment 1, the outer wall of one side of the collecting box 7 is provided with an opening, the opening is provided with a perspective window 6, the perspective window 6 is made of transparent glass material capable of being observed in the collecting box 7, and the perspective window 6 is adapted to the opening of the collecting box 7;
when the collecting box is used, the internal condition of the collecting box 7 can be observed through the transparent window 6 made of transparent glass, the accumulation amount of the gaskets in the collecting box 7 is checked through the transparent window 6, and the gaskets can be timely found and cleaned when more gaskets are accumulated, so that the influence on the collection of the gaskets is avoided.
It will be readily appreciated by those skilled in the art that the foregoing description is merely a preferred embodiment of the utility model and is not intended to limit the utility model, but any modifications, equivalents, improvements or alternatives falling within the spirit and principles of the utility model are intended to be included within the scope of the utility model.
Claims (8)
1. Apparatus for producing with composite bed gasket, including conveying component, heating element and cutting element, its characterized in that: the conveying assembly comprises a workbench (2), a supporting frame (9) is fixedly arranged at the top of the workbench (2) through bolts, two groups of supporting frames (9) are arranged in parallel, driving motors (11) are fixedly arranged on the outer walls of one group of supporting frames (9) through bolts, two groups of driving motors (11) are arranged in parallel, a transmission shaft (23) is arranged on one side of each driving motor (11), one end of each transmission shaft (23) is connected with each driving motor (11), one end of each transmission shaft rotatably penetrates through the two groups of supporting frames (9), a transmission gear (24) is fixedly arranged on the outer walls of the transmission shafts (23) through jackscrews, and a conveying belt (19) is arranged on the outer walls of the transmission gears (24).
2. The apparatus for producing with composite layer gaskets according to claim 1, wherein: the heating element comprises a connecting frame (13), the connecting frame (13) is provided with two groups, the two groups are fixedly arranged at the tops of the two groups of supporting frames (9) through bolts respectively, the burner (14) is fixedly arranged at the top of the connecting frame (13) through bolts, one side of the burner (14) is provided with a gas pipe (22), the gas pipe (22) is connected with the burner (14), the end of the gas pipe (22) is provided with a connecting flange (21), a plurality of groups of flame spray heads (20) are arranged at the bottom of the burner (14) in parallel, and the flame spray heads (20) are connected with the burner (14).
3. The apparatus for producing with composite layer gasket of claim 2, wherein: the cutting assembly comprises a supporting table (1), the bottom of the supporting table (1) is fixed at the top of the workbench (2) through bolts, a fixing frame (17) is fixedly arranged at the top of the supporting table (1) through bolts, electric telescopic rods (16) are fixedly arranged on the inner wall of the top of the fixing frame (17) through bolts, two groups of electric telescopic rods (16) are arranged in parallel, a cutting knife (15) is detachably arranged at the bottom of each electric telescopic rod (16), an opening is formed in the workbench (2), and the opening position is located below the cutting knife (15).
4. A production device with composite layer gaskets according to claim 3, characterized in that: the outer wall of one side of the support frame (9) is fixedly provided with a display panel (12) through bolts, one side of the display panel (12) is provided with a control panel (10), and the control panel (10) is connected with the display panel (12).
5. The apparatus for producing with composite layer gasket of claim 4 wherein: the workbench is characterized in that sliding grooves (18) are formed in the bottom of the workbench (2), two groups of sliding grooves (18) are arranged in parallel, a sliding block (8) is arranged in a sliding mode through the sliding grooves (18), a collecting box (7) is fixedly arranged at the bottom of the sliding block (8) through bolts, and the collecting box (7) is matched with the opening of the workbench (2).
6. The apparatus for producing with composite layer gasket of claim 5 wherein: the hydraulic buffer rods (3) are fixedly arranged on the outer wall of the bottom of the workbench (2) through bolts, four groups of hydraulic buffer rods (3) are arranged in parallel, and supporting legs (4) are arranged at the bottom of the hydraulic buffer rods (3).
7. The apparatus for producing with composite layer gaskets of claim 6, wherein: the outer wall of the bottom of the supporting leg (4) is fixedly provided with an anti-slip pad (5) through bolts, the anti-slip pad (5) is made of rubber materials, and annular lines are formed in the bottom of the anti-slip pad (5).
8. The apparatus for producing with composite layer gaskets of claim 7, wherein: the outer wall of one side of the collecting box (7) is provided with an opening, the opening is provided with a perspective window (6), the perspective window (6) is made of transparent glass materials capable of being observed in the collecting box (7), and the perspective window (6) is matched with the opening of the collecting box (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322096858.XU CN220561744U (en) | 2023-08-07 | 2023-08-07 | Production device with composite layer gasket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322096858.XU CN220561744U (en) | 2023-08-07 | 2023-08-07 | Production device with composite layer gasket |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220561744U true CN220561744U (en) | 2024-03-08 |
Family
ID=90086957
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322096858.XU Active CN220561744U (en) | 2023-08-07 | 2023-08-07 | Production device with composite layer gasket |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220561744U (en) |
-
2023
- 2023-08-07 CN CN202322096858.XU patent/CN220561744U/en active Active
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