CN220560655U - Multi-station welding device for horizontal gun energy accumulator - Google Patents
Multi-station welding device for horizontal gun energy accumulator Download PDFInfo
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- CN220560655U CN220560655U CN202321902160.6U CN202321902160U CN220560655U CN 220560655 U CN220560655 U CN 220560655U CN 202321902160 U CN202321902160 U CN 202321902160U CN 220560655 U CN220560655 U CN 220560655U
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- energy accumulator
- vacuum box
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- welding device
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- 238000003466 welding Methods 0.000 title claims abstract description 65
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 238000003825 pressing Methods 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 238000012544 monitoring process Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 claims description 3
- 230000035515 penetration Effects 0.000 claims description 3
- 238000004146 energy storage Methods 0.000 description 9
- 238000010894 electron beam technology Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 206010053615 Thermal burn Diseases 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000006735 deficit Effects 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
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- Welding Or Cutting Using Electron Beams (AREA)
Abstract
The utility model relates to the technical field of welding, and discloses a multi-station welding device frame of a horizontal gun energy accumulator, wherein a vacuum box is arranged on the front surface of the frame; an electron gun arranged at one side of the vacuum box; according to the multi-station welding device for the horizontal gun energy accumulator, the energy accumulator is firstly placed at the top of the first positioning bolt, the number of the energy accumulator is four, then the pressing mechanism is started to extrude and fix the energy accumulator, the energy accumulator to be welded in the vacuum box drives the main gear to rotate through the rotating shaft, so that the positioning fixture at the top of the auxiliary gear is driven to rotate, the energy accumulator is driven to rotate, the electron gun is convenient to rotate the energy accumulator, after welding is finished, the station disc is driven to rotate through the starting of the rotating shaft, and the pressing mechanism automatically moves downwards to prop against the energy accumulator once the welding of the energy accumulator is finished, and the pressing mechanism automatically releases and moves upwards once the welding is finished; and starting the station disc again, and conveying the next energy accumulator to be welded to the position to be welded.
Description
Technical Field
The utility model relates to the technical field of welding, in particular to a multi-station welding device for a horizontal gun energy accumulator.
Background
Welding, also known as welding, is a process and technique for joining metals or other thermoplastic materials such as plastics by means of heat, high temperature or pressure, and the energy sources of modern welding are numerous and include gas flames, electric arcs, lasers, electron beams, friction and ultrasound, etc., besides being used in factories, welding can be carried out in various environments such as the field, underwater and space, wherever the welding may pose a hazard to operators, so appropriate protective measures must be taken when welding is carried out, and injuries that may be caused to the human body by welding include burns, electric shock, vision impairment, inhalation of toxic gases, excessive ultraviolet radiation.
The energy accumulator generally adopts micro-penetration welding, and in the welding and melting process of the energy accumulator, molten iron flows to the root of the welding seam easily by self gravity, which is unfavorable for root forming and can scald the rubber diaphragm.
The unconventional electron beam welding machine adopting the common horizontal gun and vertical turntable structure can overcome the defects, easily ensure the quality of the electron beam welding seam of the energy accumulator, and can be convenient for quick loading and unloading of the energy accumulator.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the utility model provides a multi-station welding device for a horizontal gun energy accumulator, which has the advantage of being convenient for welding the energy accumulator and solves the problem of low working efficiency of the existing welding device for the energy accumulator.
(II) technical scheme
In order to achieve the above purpose, the present utility model provides the following technical solutions: the multi-station welding device for the horizontal gun energy accumulator comprises a welding assembly, wherein the welding assembly comprises; the front of the rack is provided with a vacuum box; an electron gun arranged at one side of the vacuum box;
the inside of the vacuum box is provided with a transmission assembly, and the transmission assembly comprises a driving mechanism and is arranged at the bottom of the vacuum box; the rotating shaft is arranged at the top of the driving mechanism; the revolution shaft is arranged on the outer side wall of the rotation shaft; the station disc is arranged at the top of the rotation shaft; the main gear is arranged on the outer side wall of the rotation shaft; the auxiliary gears are symmetrically arranged on the outer side wall of the main gear; the positioning tools are arranged at the top of the auxiliary gear; the first positioning bolt is arranged at the top of the positioning tool; the energy accumulator is arranged at the top of the first positioning bolt; the first pressing mechanism is arranged on one side of the top of the vacuum box and penetrates through the top of the vacuum box.
Preferably, an auxiliary assembly is arranged at the top of the station disc, and the auxiliary assembly comprises; the positioning bolt II is arranged at the top of the station disc and is connected with the main gear; and the second pressing mechanism is arranged at the top of the vacuum box and penetrates through the top of the vacuum box.
Preferably, a monitoring mechanism is arranged at the top of the inner side of the vacuum box.
Preferably, a display mechanism is arranged at the top of the vacuum box.
Preferably, the vacuum box welding chamber is sized: 600mm x 560mm x 610mm.
Preferably, the electron gun is a welding process of small beam seal welding and then large beam penetration welding.
Preferably, the vacuum box adopts intelligent digital control technology.
Preferably, the vacuum system consists of 5 pumps, 8 valves.
(III) beneficial effects
Compared with the prior art, the utility model provides a multi-station welding device for a horizontal gun energy accumulator, which has the following beneficial effects:
according to the multi-station welding device for the horizontal gun energy accumulator, the energy accumulator is firstly placed at the top of the first positioning bolt, the number of the energy accumulator is four, then the pressing mechanism is started to extrude and fix the energy accumulator, the energy accumulator to be welded in the vacuum box drives the main gear to rotate through the rotating shaft, so that the positioning fixture at the top of the auxiliary gear is driven to rotate, the energy accumulator is driven to rotate, the electron gun is convenient to rotate the energy accumulator, after welding is finished, the station disc is driven to rotate through the starting of the rotating shaft, and the pressing mechanism automatically moves downwards to prop against the energy accumulator once the welding of the energy accumulator is finished, and the pressing mechanism automatically releases and moves upwards once the welding is finished; starting the station disc again, conveying the next energy accumulator to be welded to the position to be welded, automatically downwards moving the pressing mechanism to prop against the energy accumulator until the energy accumulator is welded, automatically loosening and upwards moving the pressing mechanism, repeating the steps until all the 4 energy accumulators are welded, and opening the door by inflating the vacuum box, taking down the welded 4 energy accumulators, and installing the 4 energy accumulators to be welded.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the structure of the interior of the vacuum box according to the present utility model;
FIG. 3 is a schematic view of the structure of the inside of the transmission assembly according to the present utility model;
FIG. 4 is a schematic top view of the vacuum box according to the present utility model;
fig. 5 is a schematic diagram of a vacuum system according to the present utility model.
In the figure:
1. welding the assembly; 11. a frame; 12. a vacuum box; 13. an electron gun;
2. a transmission assembly; 21. a driving mechanism; 22. a rotation shaft; 23. a revolution shaft; 24. a station disc; 25. a main gear; 251. an auxiliary gear; 26. positioning a tool; 27. positioning a first bolt; 28. an energy storage; 29. a first pressing mechanism;
3. an auxiliary component; 31. positioning a second bolt; 32. a second compressing mechanism; 33. a monitoring mechanism; 34. and a display mechanism.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
Referring to fig. 1-5, a multi-station welding device for a horizontal gun energy accumulator comprises a welding assembly 1, wherein a vacuum box 12 is arranged on the front surface of a frame 11; an electron gun 13 is provided at one side of the vacuum box 12; the interior of the vacuum box is vacuumized by the vacuum box 12, and then the internal parts are welded by the electron gun 13
The inside of the vacuum box 12 is provided with a transmission assembly 2, and a driving mechanism 21 is arranged at the bottom of the vacuum box 12; the rotation shaft 22 is arranged at the top of the driving mechanism 21; the revolution shaft 23 is provided on the outer side wall of the rotation shaft 22; a station disc 24 is arranged on the top of the rotation shaft 22; the main gear 25 is provided on the outer side wall of the rotation shaft 22; the auxiliary gears 251 are symmetrically arranged on the outer side wall of the main gear 25; the positioning fixtures 26 are all arranged on the top of the auxiliary gear 251; the first positioning bolt 27 is arranged at the top of the positioning tool 26; the energy accumulator 28 is arranged on the top of the first positioning bolt 27; the first pressing mechanism 29 is arranged on one side of the top of the vacuum box 12 and penetrates through the top of the vacuum box 12; firstly, placing the energy storage 28 on the top of a first positioning bolt 27, wherein the number of the energy storage 28 is four, then starting a first pressing mechanism 29 to press and fix the energy storage 28, driving a main gear 25 to rotate through a rotating shaft 22 by the energy storage 28 to be welded in a vacuum box 12, driving a positioning tool 26 on the top of an auxiliary gear 251 to rotate, driving the energy storage 28 to rotate, facilitating an electron gun 13 to rotate the energy storage 28, driving a station disc 24 to rotate through a rotating shaft 23 after welding, automatically downwards moving the first pressing mechanism 29 to bear the energy storage 28 when the station disc 24 rotates to a welding position until the energy storage 28 is welded, and automatically loosening and upwards moving the first pressing mechanism 29; starting the station disc 24 again, conveying the next energy accumulator 28 to be welded to the position to be welded, automatically downwards moving the first pressing mechanism 29 to bear against the energy accumulator 28 until the energy accumulator 28 is welded, automatically loosening and upwards moving the first pressing mechanism 29, repeating the steps until all the 4 energy accumulators 28 are welded, inflating the vacuum box 12 to open the door, taking down the welded 4 energy accumulators 28, and installing the 4 energy accumulators 28 to be welded, wherein the structure enables the energy accumulators 28 to realize quick loading and unloading, thereby greatly improving the electron beam welding production efficiency.
Example two
The auxiliary assembly 3 is added on the basis of the first embodiment.
Referring to fig. 1-5, an auxiliary assembly 3 is disposed on the top of the station disc 24, and a second positioning pin 31 is disposed on the top of the station disc 24 and connected to the main gear 25; the second pressing mechanism 32 is arranged at the top of the vacuum box 12 and penetrates through the top of the vacuum box 12; the middle 1 positioning bolt two 31 stations are specially used for welding a single large-sized energy accumulator 28, so that the subsequent development of the large-sized energy accumulator 28 is facilitated; the top of the inner side of the vacuum box 12 is provided with a monitoring mechanism 33; by arranging the monitoring mechanism 33 at the top of the inner side of the vacuum box 12, the condition inside the vacuum box 12 can be conveniently observed; the top of the vacuum box 12 is provided with a display mechanism 34; the image magnification of the display mechanism 34 is more than 5 times, the beam welding seam is centered, the welding part can be accurately positioned conveniently and rapidly, and high-quality welding is realized; the vacuum box 12 weld chamber size: 600mm x 560mm x 610mm; the energy accumulator 28 with the outline dimension smaller than phi 200 multiplied by 346mm can be continuously welded in batches; the welding process of the electron gun 13 comprises the steps of small beam seal welding and then large beam penetration welding; deformation caused by 1-time welding of large beam current can be avoided; the vacuum box 12 adopts intelligent digital control technology; all control parameters can be subjected to dialogue through a human-computer interface, and real-time monitoring and fault diagnosis can be realized on a high-voltage system, a bias system, a filament heating system, a focusing system and the like; the vacuum system consists of 5 pumps and 8 valves; reference is made to fig. 5.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A multi-station welding device for a horizontal gun energy accumulator, which comprises a welding assembly (1), wherein the welding assembly (1) comprises;
the device comprises a frame (11), wherein a vacuum box (12) is arranged on the front surface of the frame (11);
an electron gun (13) provided on one side of the vacuum box (12);
the method is characterized in that: the inside of the vacuum box (12) is provided with a transmission assembly (2), and the transmission assembly (2) comprises
A driving mechanism (21) arranged at the bottom of the vacuum box (12);
a rotation shaft (22) provided on the top of the drive mechanism (21);
a revolution shaft (23) provided on the outer side wall of the rotation shaft (22);
a station disc (24) arranged on the top of the rotation shaft (22);
a main gear (25) provided on the outer side wall of the rotation shaft (22);
the auxiliary gears (251) are symmetrically arranged on the outer side wall of the main gear (25);
the positioning tools (26) are arranged at the top of the auxiliary gear (251);
the first positioning bolt (27) is arranged at the top of the positioning tool (26);
the energy accumulator (28) is arranged at the top of the first positioning bolt (27);
the first pressing mechanism (29) is arranged on one side of the top of the vacuum box (12) and penetrates through the top of the vacuum box (12).
2. The multi-station welding device for the horizontal gun energy accumulator according to claim 1, wherein: an auxiliary assembly (3) is arranged at the top of the station disc (24), and the auxiliary assembly (3) comprises;
the second positioning bolt (31) is arranged at the top of the station disc (24) and is connected with the main gear (25);
and the second pressing mechanism (32) is arranged at the top of the vacuum box (12) and penetrates through the top of the vacuum box (12).
3. The multi-station welding device for the horizontal gun energy accumulator according to claim 2, wherein: the top of the inner side of the vacuum box (12) is provided with a monitoring mechanism (33).
4. A gun accumulator multi-station welding apparatus according to claim 3, wherein: the top of the vacuum box (12) is provided with a display mechanism (34).
5. The multi-station welding device for the horizontal gun energy accumulator according to claim 4, wherein: the vacuum box (12) welding chamber inner dimension: 600mm x 560mm x 610mm.
6. The multi-station welding device for the horizontal gun energy accumulator according to claim 5, wherein: and the electron gun (13) is a welding process of small beam seal welding and then large beam penetration welding.
7. The multi-station welding device for the horizontal gun energy accumulator according to claim 6, wherein: the vacuum box (12) adopts intelligent digital control technology.
8. The multi-station welding device for the horizontal gun energy accumulator according to claim 7, wherein: the vacuum system consisted of 5 pumps and 8 valves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321902160.6U CN220560655U (en) | 2023-07-18 | 2023-07-18 | Multi-station welding device for horizontal gun energy accumulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321902160.6U CN220560655U (en) | 2023-07-18 | 2023-07-18 | Multi-station welding device for horizontal gun energy accumulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220560655U true CN220560655U (en) | 2024-03-08 |
Family
ID=90101221
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321902160.6U Active CN220560655U (en) | 2023-07-18 | 2023-07-18 | Multi-station welding device for horizontal gun energy accumulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220560655U (en) |
-
2023
- 2023-07-18 CN CN202321902160.6U patent/CN220560655U/en active Active
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