CN220549660U - Simple inert powder filling mechanism - Google Patents
Simple inert powder filling mechanism Download PDFInfo
- Publication number
- CN220549660U CN220549660U CN202322198009.5U CN202322198009U CN220549660U CN 220549660 U CN220549660 U CN 220549660U CN 202322198009 U CN202322198009 U CN 202322198009U CN 220549660 U CN220549660 U CN 220549660U
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- China
- Prior art keywords
- inert powder
- ash
- ash bucket
- motor
- filling mechanism
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- 239000000843 powder Substances 0.000 title claims abstract description 79
- 230000007246 mechanism Effects 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 20
- 238000009792 diffusion process Methods 0.000 claims abstract description 13
- 230000008878 coupling Effects 0.000 claims abstract description 10
- 238000010168 coupling process Methods 0.000 claims abstract description 10
- 238000005859 coupling reaction Methods 0.000 claims abstract description 10
- 238000001514 detection method Methods 0.000 claims description 14
- 238000009825 accumulation Methods 0.000 claims description 6
- 230000000007 visual effect Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims 1
- 239000000428 dust Substances 0.000 abstract description 28
- 238000007599 discharging Methods 0.000 abstract description 2
- 238000004880 explosion Methods 0.000 description 13
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical group [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012994 industrial processing Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Landscapes
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The utility model relates to the field of inert powder filling, in particular to a simple inert powder filling mechanism. The utility model provides a simple inert powder filling mechanism capable of filling inert powder into a dust remover. The utility model provides a simple and easy inert powder filling mechanism, including the ash bucket, sealed lid, first vibrating motor, the material level detects the piece, the ash valve, second motor and blade, there is first vibrating motor in ash bucket right side middle part through the bolt rigid coupling, sealed lid is installed at ash bucket top, ash bucket front side embedded intercommunication has the material level to detect the piece, ash bucket bottom rigid coupling has the ash valve, ash bucket and ash valve intercommunication, there is the second motor in the middle of the ash valve front side through the bolt rigid coupling, rotation type is connected with the blade in the ash valve, the front end and the output shaft of second motor of blade. According to the utility model, inert powder can be mixed into the dust remover under negative pressure through the ash bucket, the ash discharging valve, the second motor, the blades, the negative pressure pipeline and the diffusion assembly, so that the filling of the inert powder is realized.
Description
Technical Field
The utility model relates to the field of inert powder filling, in particular to a simple inert powder filling mechanism.
Background
Along with the increasing working procedures in industrial production, working conditions are more and more complicated, dust ignition can cause explosion to generate serious casualties and material property loss, and according to the relation between the oxygen content and the limiting oxygen content in the atmosphere, an inerting method for controlling the oxygen content of the atmosphere to be lower than the limiting oxygen content is called absolute inerting; an inerting process in which the final oxygen content is still above the limiting oxygen content by adding a portion of inert gas to the atmosphere is called partial inerting. Absolute inerting prevents explosions from occurring and partial inerting increases the minimum ignition energy of the combustible dust, thereby preventing explosions from occurring while reducing the severity of the explosions. Meanwhile, the reduction of the oxygen content not only can cause the reduction of the maximum explosion pressure P of dust explosion, but also can inhibit the maximum explosion pressure rising rate (dp/di) m, namely the violent degree of dust explosion is reduced, so that the requirement on explosion protection can be properly reduced in the design of an antiknock container, the design of explosion pressure relief or the design of explosion inhibition, the ignition temperature and the ignition energy of dust cloud and the explosion lower limit are improved, the ignition capability of the dust cloud is reduced, the addition of inert powder with a proper proportion can reduce the risks of combustion and explosion through the above discussion, the operation flow of the conventional dust inerting filling mechanism is complicated, and the use cost is higher.
The automatic pulse back-blowing ash-cleaning dust remover with the inert powder filling mechanism can effectively prevent dust accumulation and reduce dust concentration, has the greatest advantage of reducing combustible conditions, and ensures the safe production of industrial processing by adding the explosion-proof function of the dust remover, the explosion-proof requirement of a fan and the like.
Therefore, there is a need to design a simple inert powder filling mechanism that can fill inert powder into a dust remover.
Disclosure of Invention
In order to overcome the defects that the operation flow of the existing dust inerting filling mechanism is complicated and the use cost is high, the technical problems are as follows: provides a simple inert powder filling mechanism capable of filling inert powder into a dust remover.
The technical proposal is as follows: the utility model provides a simple and easy inert powder filling mechanism, including the ash bucket, sealed lid, first vibrating motor, the material level detects the piece, the ash valve, the second motor, the blade, negative pressure pipeline and diffusion subassembly, there is first vibrating motor in ash bucket right side middle part through the bolt fastening, sealed lid is installed at ash bucket top, ash bucket front side embedded intercommunication has the material level to detect the piece, ash bucket bottom rigid coupling has the ash valve, ash bucket and ash valve intercommunication, there is the second motor in the middle of the ash valve front side through the bolt fastening, the rotation type is connected with the blade in the ash valve, the front end and the output shaft of second motor of blade, the blade is located the ash valve, the embedded intercommunication in ash valve bottom has negative pressure pipeline, diffusion subassembly is installed to negative pressure pipeline inner wall slope.
Preferably, the device also comprises a filter screen and a handle, wherein the front side of the negative pressure pipeline is connected with the filter screen, and the upper part of the ash bucket is rotationally connected with the handle.
Preferably, the ash valve is cylindrical, and the cylindrical ash valve can reduce inert powder residues.
Preferably, the observation plates are arranged at intervals on the front sides of the material level detection blocks, and workers can observe the inert powder allowance in the ash bucket through visual observation of the material level detection blocks.
Preferably, the number of the blades is 12, and the small-capacity powder can be unloaded by the included angles of the blades, so that the precision of filling the inerted powder is ensured.
Preferably, the diffusion assembly is obliquely arranged, so that inert powder can be quickly diffused to avoid accumulation.
Compared with the prior art, the utility model has the following advantages: 1. according to the utility model, inert powder can be mixed into the dust remover under negative pressure through the ash bucket, the ash discharging valve, the second motor, the blades, the negative pressure pipeline and the diffusion assembly, so that the filling of the inert powder is realized;
2. according to the utility model, the quantity of the blades is adjusted, so that the small-capacity powder can be unloaded by the included angles of the blades, and the precision of filling the inerted powder is ensured;
3. according to the utility model, the first vibration motor is started to enable the ash bucket to vibrate, and the inert powder is calcium carbonate powder, so that the inert powder is fine in dust and sticky and easy to agglomerate, and therefore the vibration of the ash bucket can enable the accumulation amount of the inert powder in the ash bucket to be reduced, the inert powder is influenced by gravity, and the dust automatically falls down, so that the ash bucket is prevented from being blocked due to accumulation of the inert powder;
4. according to the utility model, the observation plates are arranged at intervals on the front side of the material level detection block, and workers can observe the inert powder allowance in the ash bucket through visual observation of the material level detection block.
Drawings
Fig. 1 is a schematic perspective view of the present utility model.
Fig. 2 is a schematic perspective view of a portion of the present utility model.
Fig. 3 is a schematic perspective sectional view of a first part of the present utility model.
Fig. 4 is a schematic perspective sectional structure of the second part of the present utility model.
Fig. 5 is a schematic perspective sectional structure of the third part of the present utility model.
Wherein: the device comprises a 1-ash bucket, a 11-sealing cover, a 2-first vibration motor, a 3-material level detection block, a 4-ash discharge valve, a 5-second motor, 6-blades, a 7-negative pressure pipeline, 8-diffusion components, 9-filter screens and 10-handles.
Detailed Description
The following description of the technical solutions in the embodiments of the present utility model will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
The utility model provides a simple and easy inert powder filling mechanism, as shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, including ash bucket 1, sealed lid 11, first vibrations motor 2, the material level detects piece 3, the ash valve 4, second motor 5, blade 6, negative pressure pipeline 7, diffusion subassembly 8, filter screen 9 and handle 10, there is the first vibrations motor 2 that is used for vibrations in the middle part of ash bucket 1 right side through the bolt rigid coupling, sealed lid 11 is installed at ash bucket 1 top, install the handle in the middle of sealed lid 11 top, embedded intercommunication in ash bucket 1 front side has material level detection piece 3, the observation board is installed to material level detection piece 3 front side interval, the workman accessible is visual material level detection piece 3 observes the inside inert powder surplus of board, when inert powder surplus is not enough, ash bucket 1 bottom rigid coupling has ash valve 4, ash bucket 1 and ash valve 4 intercommunication, ash valve 4 is cylindrical, cylindrical ash valve 4 can reduce the powder and remain, there is second motor 5 in the middle of being used for the bolt rigid coupling in ash valve 4 front side, the rotation in ash valve 4 is connected with blade 6 motor 6, the blade 6 front end 6 is installed to the blade 6, the negative pressure pipeline 6 is equipped with the diffusion subassembly, the negative pressure pipeline is inclined 6, the slope is realized, the negative pressure pipeline is equipped with the end of the diffusion subassembly is inclined 6, the slope is realized, the powder is guaranteed, the quantity is inclined the slope, the powder is 8, the end is inclined to be inclined the inner wall is 8, the powder is inclined to be 8, the powder is inclined the powder 6, the powder is inclined and is 8.
As shown in fig. 1, 2 and 3, the vacuum pump further comprises a filter screen 9 and a handle 10, the filter screen 9 is connected to the front side of the negative pressure pipeline 7, the handle 10 is rotatably connected to the upper portion of the ash bucket 1, and a rubber sleeve with an anti-slip function is mounted on the handle 10.
When people need to add inert powder into dust removing equipment, the device can be used, the device is arranged at an air inlet of the dust removing equipment, a worker can firstly open the sealing cover 11 through the handle, the worker can pour a proper amount of inert powder into the ash bucket 1, the worker can observe the inert powder allowance in the ash bucket 1 through the material level detection block 3, when enough inert powder exists in the ash bucket 1, the worker can stop pouring the inert powder into the ash bucket 1, then the worker can re-cover the sealing cover 11 back onto the ash bucket 1 through the handle, then the worker can manually install the negative pressure pipeline 7 on the dust removing machine, then the worker can start the first vibration motor 2, the vibration of the first vibration motor 2 reduces the accumulation of the inert powder, the inert powder can fall into the blade 6 under the influence of gravity, at this time, the worker can start the second motor 5, the output shaft of the second motor 5 rotates to enable the blade 6 to rotate in the ash unloading valve 4, the inert powder is transferred to the diffusion component 8 in the negative pressure pipeline 7 in the air locking state in the rotating process of the blade 6, the inert powder diffused on the diffusion component 8 can enter the dust remover along with the negative pressure mixing of the negative pressure pipeline 7, so that dust inertization is achieved, the combustibility and explosiveness performance is reduced, the inert powder filling function is completed, the filter screen 9 can filter impurities of the inert powder, when a worker temporarily does not need to mix the inert powder into the dust remover, the first vibration motor 2 and the second motor 5 can be closed by the worker, if the worker still needs to continuously mix the inert powder into the dust remover, the worker repeats the operation again, as the rubber sleeve with the anti-slip function is arranged on the handle 10, the anti-slip function can be played, the worker can quickly move the ash bucket 1 through the handle 10, the function of convenient moving of the ash bucket 1 is realized. The device monitors the residual quantity of the inert powder in the ash bucket 1 by arranging the material level detection block 3, when the residual quantity of the inert powder in the ash bucket 1 is insufficient, the inert powder can be timely added into the ash bucket 1, the ash bucket 1 can vibrate by starting the first vibration motor 2, and the inert powder is calcium carbonate powder, has the characteristics of fine dust and viscosity and is easy to agglomerate, so that the stacking quantity of the inert powder in the ash bucket 1 can be reduced by vibration of the ash bucket 1, the inert powder is affected by gravity, the dust automatically falls, the ash bucket 1 is prevented from being blocked by stacking the inert powder, the blade quantity of the ash unloading valve is increased, the included angle of the blade of the ash unloading valve is reduced, and therefore, the powder with small capacity can be accurately unloaded, and the inert powder can be used for filling the inert powder with good control precision.
The embodiments described above are intended to provide those skilled in the art with a full range of modifications and variations to the embodiments described above without departing from the inventive concept thereof, and therefore the scope of the utility model is not limited by the embodiments described above, but is to be accorded the broadest scope consistent with the innovative features recited in the claims.
Claims (6)
1. The utility model provides a simple and easy inert powder filling mechanism, a serial communication port, including ash bucket (1), sealed lid (11), first vibrating motor (2), material level detection piece (3), ash discharge valve (4), second motor (5), blade (6), negative pressure pipeline (7) and diffusion subassembly (8), ash bucket (1) right side middle part has first vibrating motor (2) through the bolt rigid coupling, sealed lid (11) are installed at ash bucket (1) top, ash bucket (1) front side embedded intercommunication has material level detection piece (3), ash bucket (1) bottom rigid coupling has ash discharge valve (4), ash bucket (1) and ash discharge valve (4) intercommunication, there is second motor (5) in the middle of ash discharge valve (4) front side through the bolt rigid coupling, the output shaft of blade (6) and second motor (5) is connected, blade (6) are located ash discharge valve (4), ash discharge valve (4) bottom embedded intercommunication has negative pressure pipeline (7), negative pressure pipeline (7) inner wall tilting installation of diffusion subassembly (8).
2. The simple inert powder filling mechanism according to claim 1, further comprising a filter screen (9) and a handle (10), wherein the filter screen (9) is connected to the front side of the negative pressure pipeline (7), and the handle (10) is rotatably connected to the upper portion of the ash bucket (1).
3. The simple inert powder filling mechanism according to claim 1, wherein the ash discharge valve (4) is cylindrical, and the cylindrical ash discharge valve (4) can reduce inert powder residues.
4. The simple inert powder filling mechanism according to claim 1, wherein the observation plates are arranged at intervals on the front sides of the material level detection blocks (3), and workers can observe the inert powder allowance in the ash bucket (1) through visual observation of the material level detection blocks (3).
5. The simple inert powder filling mechanism according to claim 1, wherein the number of the blades (6) is 12, and the included angle of the blades (6) can unload small-capacity powder, so that the precision of filling the inert powder is ensured.
6. A simple inert powder filling mechanism according to claim 1, characterized in that the diffuser assembly (8) is mounted obliquely to rapidly diffuse the inert powder to avoid accumulation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322198009.5U CN220549660U (en) | 2023-08-15 | 2023-08-15 | Simple inert powder filling mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322198009.5U CN220549660U (en) | 2023-08-15 | 2023-08-15 | Simple inert powder filling mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220549660U true CN220549660U (en) | 2024-03-01 |
Family
ID=90002197
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322198009.5U Active CN220549660U (en) | 2023-08-15 | 2023-08-15 | Simple inert powder filling mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220549660U (en) |
-
2023
- 2023-08-15 CN CN202322198009.5U patent/CN220549660U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |