CN220535003U - Sampling spoon preparation device - Google Patents
Sampling spoon preparation device Download PDFInfo
- Publication number
- CN220535003U CN220535003U CN202322027794.8U CN202322027794U CN220535003U CN 220535003 U CN220535003 U CN 220535003U CN 202322027794 U CN202322027794 U CN 202322027794U CN 220535003 U CN220535003 U CN 220535003U
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- CN
- China
- Prior art keywords
- cam
- connecting rod
- preparation device
- sampling spoon
- sampling
- Prior art date
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- 238000005070 sampling Methods 0.000 title claims abstract description 41
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 230000006978 adaptation Effects 0.000 claims abstract 2
- 230000008878 coupling Effects 0.000 claims abstract 2
- 238000010168 coupling process Methods 0.000 claims abstract 2
- 238000005859 coupling reaction Methods 0.000 claims abstract 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000005266 casting Methods 0.000 abstract description 4
- 238000010009 beating Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 9
- 239000007788 liquid Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 229910045601 alloy Inorganic materials 0.000 description 5
- 239000000956 alloy Substances 0.000 description 5
- 230000005484 gravity Effects 0.000 description 4
- 239000002985 plastic film Substances 0.000 description 4
- 229920006255 plastic film Polymers 0.000 description 4
- 230000008034 disappearance Effects 0.000 description 3
- 239000004570 mortar (masonry) Substances 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000005088 metallography Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Sampling And Sample Adjustment (AREA)
Abstract
The utility model relates to a sampling spoon preparation device, and belongs to the technical field of casting production. Including the operation panel, set up backup pad and frame on the operation panel, the frame top inwards sets up the recess, but the frame top sets up the drift of reciprocate, drift appearance and recess appearance adaptation, and the drift top sets up the connecting rod, sets up the balancing weight that can reciprocate on the connecting rod, corresponds the connecting rod setting supporting shoe in the backup pad, and the connecting rod runs through the supporting shoe setting to reciprocate in the supporting shoe, the connecting rod middle part rigid coupling is beaten the piece, and the piece of beating is arranged in between balancing weight and the supporting shoe. The utility model has simple operation, improves the production efficiency, ensures the consistency of the sizes of the sampling spoons, ensures the compact texture of the sampling spoons and prolongs the service life of the sampling spoons.
Description
Technical Field
The utility model relates to a sampling spoon preparation device, and belongs to the technical field of casting production.
Background
In the production of the casting industry, in order to detect the components of cast iron cast steel alloy liquid or the mechanical properties such as metallography, the alloy liquid needs to be sampled by a sampling spoon, and each furnace and each ladle need to sample and analyze the alloy liquid, so that the sampling of the alloy liquid is one of main procedures of casting quality detection and product quality process control, and the sampling spoon plays an important role in quality detection.
In the prior art, a first method is as follows: the sampling spoon is characterized in that an iron rod is obliquely placed on a flat plate, paper is paved on the flat plate to dilute an electric furnace repairing material, namely refractory mortar, water is added, and the sampling spoon is manually made. The method has the advantages that the size is different due to manual manufacturing, the operation is complicated, so that the manufacturing difficulty of the sampling spoon is high for beginners, the manufacturing efficiency is low, and the sampling spoon is easy to damage due to unskilled technology.
The second method is as follows: the sampling spoon is formed by welding steel materials, before use, a layer of graphite paint is required to be brushed, each bag of paint is sampled by each furnace, the paint is continuously eroded by high-temperature alloy liquid, damage or falling off easily occurs, metal liquid is polluted, the sampling spoon is complicated in pond repairing operation, the sampling spoon is slightly heavy in use, the physical consumption of operators is large, the service life of a new sampling spoon is only four and five days, the replacement is frequent, the consumption is large, and the production efficiency is reduced.
Disclosure of Invention
The utility model aims to solve the technical problems that: overcomes the defects of the prior art, provides a sampling spoon preparation device, has simple operation, improves production efficiency, ensures the consistency of the size of the sampling spoon, ensures that the sampling spoon has compact texture, and prolongs the service life of the sampling spoon.
The utility model relates to a sampling spoon preparation device which comprises an operation table, wherein a supporting plate and a machine base are arranged on the operation table, a groove is formed in the top of the machine base, a punch capable of moving up and down is arranged above the machine base, the appearance of the punch is matched with that of the groove, a connecting rod is arranged at the top of the punch, a balancing weight capable of moving up and down is arranged on the connecting rod, a supporting block is arranged on the supporting plate corresponding to the connecting rod, the connecting rod penetrates through the supporting block and moves up and down in the supporting block, a hammering block is fixedly connected in the middle of the connecting rod, and the hammering block is arranged between the balancing weight and the supporting block.
The method comprises the steps of firstly lifting a punch to a high position, placing a spoon handle in a groove of a machine base in a suspended state, then paving a plastic film in the groove of the machine base, paving an electric furnace repairing material, namely refractory mortar, in the groove, paving the plastic film on the repairing material, lifting the punch, then putting hands, dropping the balancing weight under the action of gravity, hammering the hammering block, forming the repairing material into a spoon shape through hammering the hammering block for many times, removing redundant electric furnace repairing material, lifting the punch, taking out a new sampling spoon, and airing for use. The supporting block plays a role in supporting the connecting rod.
One side of the hammering block is provided with a first cam corresponding to the balancing weight, the first cam is arranged in a semicircular shape, and the first cam is rotationally connected with the hammering block. And the first cam is rotated, the balancing weight is jacked up by the first cam, the first cam is continuously rotated, the balancing weight falls down under the action of gravity along with the sudden disappearance of the cam, and the hammering block is impacted, so that the hammering effect is realized.
The first cam is provided with a handle. The handle is rotated, and the first cam rotates along with the handle, so that an operator can conveniently rotate the first cam, and the labor intensity is reduced.
One side of the supporting block is provided with a second cam corresponding to the hammering block, and the second cam and the first cam are respectively positioned at two sides of the hammering block. After the sampling spoon is manufactured, the punch is required to be lifted, the manufactured finished product is taken out, the second cam is rotated, the second cam jacks up the hammering block, and meanwhile the punch is lifted. The labor intensity is reduced.
The hammering block is provided with a circular ring corresponding to the second cam. The circular ring is matched with the second cam, so that the second cam is contacted with the hammering block more smoothly, and the hammering block is jacked up by the second cam conveniently.
The second cam is provided with a handle. The handle is rotated, and the second cam rotates along with the handle, so that an operator can conveniently rotate the second cam, and the labor intensity is reduced.
The operating table is provided with a bracket corresponding to the machine base, and a spoon handle is arranged on the bracket. The number of the brackets is two, and the two brackets are in a ladder shape, so that the spoon handle is obliquely arranged in the base groove.
The supporting plate is provided with a limiting block corresponding to the balancing weight. The balancing weight falls and contacts with the limiting block, so that the fact that the sampling spoon is manufactured is indicated.
Compared with the prior art, the utility model has the beneficial effects that:
(1) The utility model adopts knocking sample preparation, the operator can prepare the sample conveniently and rapidly, the texture of the sampling spoon is compact and durable, the service life of the sampling spoon is prolonged, the specification of the spoon body is uniform, the adopted electric furnace repairing material, namely the refractory mortar, is the raw material used in the workshop site, and the raw material does not need to be purchased independently, so that the production cost is reduced.
(2) One side of the hammering block is provided with a first cam corresponding to the balancing weight, the first cam is arranged in a semicircular shape, and the first cam is rotationally connected with the hammering block. And the first cam is rotated, the balancing weight is jacked up by the first cam, the first cam is continuously rotated, the balancing weight falls down under the action of gravity along with the sudden disappearance of the cam, and the hammering block is impacted, so that the hammering effect is realized.
(3) One side of the supporting block is provided with a second cam corresponding to the hammering block, and the second cam and the first cam are positioned at two sides of the hammering block. After the sampling spoon is manufactured, the punch is required to be lifted, the manufactured finished product is taken out, the second cam is rotated, the second cam jacks up the hammering block, and meanwhile the punch is lifted. The labor intensity is reduced.
Drawings
Fig. 1 is a schematic perspective view of embodiment 1 of the present utility model;
FIG. 2 is a right-side view schematically showing the structure of embodiment 1 of the present utility model;
fig. 3 is a left-hand structural schematic diagram of embodiment 1 of the present utility model.
In the figure: 1. an operation table; 2. a bracket; 3. a base; 4. a groove; 5. a handle; 6. a second cam; 7. a circular ring; 8. balancing weight; 9. a connecting rod; 10. a support plate; 11. hammering the block; 12. a first cam; 13. a handle; 14. a support block; 15. a punch; 16. a spoon handle; 17. and a limiting block.
Detailed Description
The utility model is further described below with reference to examples:
example 1
As shown in fig. 1 to 3, the sampling spoon preparation device provided by the utility model comprises an operation table 1, wherein a support plate 10 and a machine base 3 are arranged on the operation table 1, a support 2 is arranged on the operation table 1 corresponding to the machine base 3, a spoon handle 16 is arranged on the support 2, a groove 4 is inwards arranged at the top of the machine base 3, the groove 4 is arranged in a semicircular shape, a punch 15 capable of moving up and down is arranged above the machine base 3, the shape of the punch 15 is matched with that of the groove 4, the punch 15 is arranged in a convex semicircular shape, a connecting rod 9 is arranged at the top of the punch 15, a balancing weight 8 capable of moving up and down is arranged on the connecting rod 9, the weight of the balancing weight 8 is 6660 g, 6670 g or 6680 g, the falling height of the balancing weight 8 is 40 mm, 50 mm or 60 mm, a limit block 17 is arranged on the support plate 10 corresponding to the balancing weight 8, a supporting block 14 is arranged on the support plate 10 corresponding to the connecting rod 9, the connecting rod 9 penetrates through the supporting block 14, and moves up and down in the supporting block 14, the middle of the connecting rod 9 is fixedly connected with a hammering block 11, and the hammering block 11 is arranged between the balancing weight 8 and the supporting block 14.
One side of the hammering block 11 is provided with a first cam 12 corresponding to the balancing weight 8, the first cam 12 is arranged in a semicircular shape, and the first cam 12 is rotationally connected with the hammering block 11. The first cam 12 is provided with a handle 13.
The second cam 6 is arranged on one side of the supporting block 14 corresponding to the hammering block 11, and the second cam 6 and the first cam 12 are respectively arranged on two sides of the hammering block 11. The knocking block 11 is provided with a circular ring 7 corresponding to the second cam 6. The second cam 6 is provided with a handle 5.
The working process comprises the following steps:
the device is fixed on a cement platform. The handle 5 is rotated, the punch 15 is lifted to the high position by the second cam 6, the spoon handle 16 is fixedly arranged on the support 2 by an operator and is in a suspended state, then plastic films are paved in the groove 4 of the machine base 3, electric furnace repairing materials, namely fire clay, are paved in the groove 4, then plastic films are paved on the repairing materials, the handle 5 is reversely rotated, the punch 15 is put down by the second cam 6, the handle 13 is rotated, the counterweight 8 is lifted by the first cam 12, the handle 13 is continuously rotated, the counterweight 8 falls under the action of gravity along with the sudden disappearance of the cam, the fire clay is hammered, the handle 13 is rotated for a plurality of times until the counterweight 8 falls into contact with the limiting block 17, and the preparation of the sampling spoon is completed. The handle 5 is rotated again, the punch 15 is lifted to the high position by the second cam 6, a new sampling spoon is taken out, and the sampling spoon can be used after being dried.
The description of the directions and the relative positional relationships of the structures, such as the description of the front, back, left, right, up and down, in the present utility model does not limit the present utility model, but is merely for convenience of description.
Claims (8)
1. The utility model provides a sampling spoon preparation facilities, a serial communication port, including operation panel (1), set up backup pad (10) and frame (3) on operation panel (1), frame (3) top inwards sets up recess (4), frame (3) top sets up drift (15) that can reciprocate, drift (15) appearance and recess (4) appearance adaptation, drift (15) top sets up connecting rod (9), set up balancing weight (8) that can reciprocate on connecting rod (9), correspond connecting rod (9) setting supporting shoe (14) on backup pad (10), connecting rod (9) run through supporting shoe (14) setting, and reciprocate in supporting shoe (14), connecting rod (9) middle part rigid coupling is beaten and is beaten piece (11), it is arranged in between balancing weight (8) and supporting shoe (14) to beaten piece (11).
2. The sampling spoon preparation device according to claim 1, wherein a first cam (12) is arranged on one side of the hammering block (11) corresponding to the balancing weight (8), the first cam (12) is arranged in a semicircular shape, and the first cam (12) is rotationally connected with the hammering block (11).
3. The sampling spoon preparation device according to claim 1, characterized in that a handle (13) is provided on the first cam (12).
4. A sampling ladle preparation device according to any one of claims 2 or 3, wherein the second cam (6) is provided on one side of the support block (14) corresponding to the hammering block (11), and the second cam (6) and the first cam (12) are located on both sides of the hammering block (11), respectively.
5. The sampling spoon preparation device according to claim 4, characterized in that a ring (7) is provided on the hammer block (11) in correspondence of the second cam (6).
6. The sampling spoon preparation device according to claim 4, wherein a handle (5) is provided on the second cam (6).
7. The sampling spoon preparation device according to claim 4, wherein a bracket (2) is arranged on the operating platform (1) corresponding to the machine base (3), and a spoon handle (16) is arranged on the bracket (2).
8. The sampling spoon preparation device according to claim 4, wherein a limiting block (17) is arranged on the supporting plate (10) corresponding to the balancing weight (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322027794.8U CN220535003U (en) | 2023-07-28 | 2023-07-28 | Sampling spoon preparation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322027794.8U CN220535003U (en) | 2023-07-28 | 2023-07-28 | Sampling spoon preparation device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220535003U true CN220535003U (en) | 2024-02-27 |
Family
ID=89961089
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322027794.8U Active CN220535003U (en) | 2023-07-28 | 2023-07-28 | Sampling spoon preparation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220535003U (en) |
-
2023
- 2023-07-28 CN CN202322027794.8U patent/CN220535003U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |