CN220532969U

CN220532969U - Automatic plastering equipment and system

Info

Publication number: CN220532969U
Application number: CN202321704743.8U
Authority: CN
Inventors: 陈养团; 余远坤; 赵紫峰; 陈仁
Original assignee: Beijing Watman Intelligent Technology Co ltd
Current assignee: Beijing Watman Intelligent Technology Co ltd
Priority date: 2023-06-30
Filing date: 2023-06-30
Publication date: 2024-02-27
Anticipated expiration: 2033-06-30

Abstract

The application provides an automatic plastering device and system, automatic plastering device includes: the rack assembly comprises a chassis and a vertical rack vertically arranged on the chassis; the plastering assembly is arranged at the top of the vertical frame and is connected to one surface of the vertical frame; the base component is arranged at the lower side of the plastering component; wherein, frame subassembly is still including step structure, and step structure sets up on the one side that vertical frame deviates from the plaster subassembly, and the base subassembly is including being used for bearing the frock clamp of waiting the plaster work piece, and the position of plaster subassembly and frock clamp corresponds the setting.

Description

Automatic plastering equipment and system

Technical Field

The utility model belongs to the field of automation of continuous steel casting, and particularly relates to an automatic plastering device and system for ladle hot repair.

Background

When ladle hot repair is carried out, the sewer port structure and the slide plate mechanism are required to be replaced, and the new sewer port structure and the slide plate are coated with refractory mortar and then are arranged on the ladle mechanism; the existing plastering mode is that a worker manually dismantles a sewer structure and a sliding plate from a ladle mechanism and carries the sewer structure and the sliding plate to an empty site to conduct manual plastering, the plastering process is too complicated, the manual plastering efficiency is low, in addition, the manual plastering is purely dependent on the man-made level of the worker, and the consistency of the process cannot be guaranteed, such as the flatness and uniformity of fire clay cannot be guaranteed.

Thus, automated plastering techniques have evolved; as shown in fig. 1, in the prior art, a rotating platform is generally adopted to be matched with a plunger structure, the plunger structure is driven to rotate by the rotating platform, a workpiece to be plastered is driven to the lower side of the plunger structure through the tail end of a mechanical arm, materials are extruded to be uniformly plastered on the workpiece to be plastered through the plunger structure, and meanwhile, the plunger structure uniformly and annularly smears the materials on the workpiece to be plastered under the rotation motion.

In actual operation, the plunger structure needs to be maintained and cleaned, the tail end of the mechanical arm needs to drive the workpiece to be plastered to be accurately positioned to the lower side of the plunger structure, if the material quality is changed or the structural specification of the workpiece to be plastered is changed, for example, the size of a ladle mechanism is enlarged or reduced, the frame layout in the prior art has the conditions of inconvenient maintenance and material replacement, and the tail end of the mechanical arm needs to be replaced and repeatedly debugged for identification and motion control, so that the automatic process does not have universality.

Disclosure of Invention

Through the above, the application needs to provide an automatic plastering device and system for ladle hot repair, which aims to solve the technical problems mentioned above, so that the automatic simulation process has higher universality, continuity and reliability.

An automatic plastering device comprising: the rack assembly comprises a chassis and a vertical rack vertically arranged on the chassis; the plastering assembly is arranged at the top of the vertical frame and is connected to one surface of the vertical frame; the base component is arranged at the lower side of the plastering component; wherein, frame subassembly is still including step structure, and step structure sets up on the one side that vertical frame deviates from the plaster subassembly, and the base subassembly is including being used for bearing the frock clamp of waiting the plaster work piece, and the position of plaster subassembly and frock clamp corresponds the setting.

In a further aspect of the present application, the step structure includes: the oblique rack is respectively erected at the tail ends of the vertical rack and the underframe, and forms a triangle rack structure with the vertical rack and the underframe; a step part which is obliquely arranged in the direction of the oblique frame; the armrest part is arranged on the inclined frame.

In the further scheme in this application, the frame subassembly still includes the closure plate, and the closure plate is used for sealed slant frame, vertical frame and the space that the portion of marking time bottom encloses to as the storing storehouse of consumptive material.

In a further aspect of the present application, the rack assembly further includes: the baffle plate is arranged between the vertical frame and the plastering trowel assembly, is hinged with the vertical frame and can be opened and closed around the vertical frame; the locking structure is arranged at the bottom of the baffle plate and can limit the rotation freedom degree of the baffle plate.

In the further scheme in this application, locking structure includes bolt and picture peg, all is provided with the jack of corresponding bolt on picture peg and the baffle, and the bolt passes baffle and picture peg respectively.

In a further aspect of the present application, the rack assembly further includes: the supporting plate comprises a mounting plate, and the mounting plate is connected to the top end of the vertical rack and horizontally extends in a direction deviating from the ladder structure; and the protective cover is connected to the lower side of the supporting plate and seals the plastering assembly.

In a further aspect of the present application, a plaster assembly includes: one end of the rotating motor is fixedly connected to the supporting plate, and the output end of the rotating motor is connected with the peristaltic pump so as to drive the peristaltic pump to rotate; the peristaltic pump, another end communicates the plunger structure; the plunger structure is internally provided with a cavity for bearing materials, and the peristaltic pump is used for uniformly extruding the materials in the plunger structure from the bottom.

In this application in further scheme, the base subassembly includes sharp cylinder and layer board, and the layer board passes through sharp cylinder to be connected in vertical frame, can drive frock clamp and carry out vertical lift.

In this application in further scheme, the protection casing is transparent material, and the backup pad still includes the stiffener that the slope set up, and stiffener one end is in the backup pad, and the other end is connected in vertical frame.

In the second aspect of the application, the application also provides an automatic plastering system, which comprises the automatic plastering device and a mechanical arm, wherein the mechanical arm is used for quickly changing a workpiece to be plastered to a base assembly, and automatic plastering is performed through the automatic plastering device.

In summary, the application provides an automatic plastering device, which comprises a frame component, a plastering component and a base component; one side of the frame component comprises a ladder structure which is used for facilitating an operating user to mount the bracket and carry out necessary operation on the plaster component. By placing the stepped structure on a side facing away from the plaster assembly, a user can mount the bracket through the stepped structure and can more easily access, view and manipulate the plaster assembly to accomplish a desired task or operation. Thereby facilitating maintenance of the plastering device. The base component and the position of the plaster component are correspondingly arranged, when the specification of the workpiece to be plastered changes, only the corresponding tool is required to be redeveloped, no complex technical improvement is required, and the flexibility and the adaptability of the plaster device are improved. So that workpieces of different specifications to be plastered can be replaced and adapted relatively easily. When the specification of the workpiece to be plastered changes, the workpiece to be plastered can be installed on the base assembly only by developing a new tool, and the processing of the workpiece with the new specification is completed. Compared with the complex technical improvement to adapt to the specification change, the tooling is more convenient and economical to redevelop. The design can save time and cost and improve the adaptability and production efficiency of the equipment.

Additional features and advantages of embodiments of the utility model will be set forth in the detailed description which follows.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the description below are some embodiments of the present application, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 illustrates an automated plastering device of the prior art;

fig. 2 is a schematic structural diagram of an automatic plastering device according to an embodiment of the present utility model;

FIG. 3 is a schematic view of another structure of an automatic plastering device according to an embodiment of the present utility model;

FIG. 4 is an enlarged schematic view of FIG. 3A provided by an embodiment of the present utility model;

FIG. 5 is a schematic view of the construction of a plaster assembly and a base assembly provided by an embodiment of the present utility model;

fig. 6 is a schematic block diagram of an automatic plastering system according to an embodiment of the utility model.

Description of the marking

100. Automatic plastering equipment;

10. a frame assembly; 11. a chassis; 12. a vertical frame; 13. a step structure; 131. an oblique frame; 132. a stepping section; 133. a handrail part; 134. a closing plate; 135. a baffle plate; 136. a locking structure; 1361. a plug pin; 1362. inserting plate; 137. a support plate; 1371. a mounting plate; 1372. a reinforcing rod; 138. a protective cover;

20. a plaster component; 21. a rotating electric machine; 22. a peristaltic pump; 23. a plunger structure;

30. a base assembly; 31. a fixture clamp; 32. a straight line cylinder; 33. a supporting plate;

200. and (5) a mechanical arm.

Detailed Description

To further clarify the above and other features and advantages of the present application, a further description of the present application is provided below with reference to the appended drawings. It should be understood that the specific embodiments presented herein are for purposes of explanation to a person skilled in the art and are intended to be illustrative only and not limiting.

In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, it will be apparent to one skilled in the art that the specific details need not be employed to practice the present application. In other instances, well-known steps or operations have not been described in detail in order to avoid obscuring the present application.

According to the foregoing, in order to solve the technical problems of insufficient universality and process continuity of the automatic plastering device in the prior art, one inventive concept of the utility model provides an automatic plastering device and system for ladle hot repair.

Referring to fig. 2 and 3, fig. 2 is a schematic structural diagram of an automatic plastering device according to an embodiment of the present utility model; fig. 3 is a schematic structural diagram of another side of the automatic plastering device according to the embodiment of the utility model.

The utility model provides an automatic plastering device 100, includes frame subassembly 10, plastering trowel subassembly 20 and base subassembly 30, and plastering trowel subassembly 20 and base subassembly 30 all connect on frame subassembly 10, and wherein plastering trowel subassembly 20 is used for automatic smearing the material on waiting the plastering trowel work piece, and base subassembly 30 is used for bearing waiting the plastering trowel work piece.

The frame assembly 10 includes a chassis 11 and a vertical frame 12 vertically disposed on the chassis 11; the plastering assembly 20 is arranged at the top of the vertical frame 12 and is connected to one surface of the vertical frame 12; the base assembly 30 is disposed on the underside of the plaster assembly 20; by manually or automatically moving the work piece to be plastered onto the base assembly 30, the plaster assembly 20 can automatically plaster the work piece to be plastered.

Wherein, frame assembly 10 still includes step structure 13, and step structure 13 sets up on the one side that vertical frame 12 deviates from plaster assembly 20, and base assembly 30 is including being used for bearing the frock clamp 31 of waiting the plaster work piece, and the position of plaster assembly 20 and frock clamp 31 corresponds the setting.

It will be appreciated that the stepped arrangement 13 is for convenience of the operator to mount the bracket and perform the necessary operations on the plaster assembly. By placing the stepped structure on a side facing away from the plaster assembly, a user can mount the bracket through the stepped structure 13 and can more easily access, view and manipulate the plaster assembly 20 to accomplish a desired task or operation. Thereby facilitating maintenance of the automatic plastering apparatus 100. The automatic plastering device 100 provided by the embodiment of the utility model further provides the base assembly 30, the positions of the base assembly 30 and the plastering assembly 20 are correspondingly arranged, when the specification of the workpiece to be plastered changes, only the corresponding tool is required to be redeveloped, no complex technical improvement is required, and the flexibility and the adaptability of the plastering device are improved. So that workpieces of different specifications to be plastered can be replaced and adapted relatively easily. When the specification of the workpiece to be plastered changes, the workpiece to be plastered can be installed on the base assembly only by developing a new tool, and the processing of the workpiece with the new specification is completed. Compared with the complex technical improvement to adapt to the specification change, the tooling is more convenient and economical to redevelop. The design can save time and cost and improve the adaptability and production efficiency of the equipment.

Further, the step structure 13 includes an inclined frame 131, a step portion 132, and an armrest portion 133; the oblique frame 131 is respectively erected at the tail ends of the vertical frame 12 and the underframe 11, and forms a triangle frame structure with the vertical frame 12 and the underframe 11; a step portion 132 disposed obliquely in a direction of the frame 131; the armrest portion 133 is provided on the diagonal frame 131.

It will be appreciated that the diagonal frame 131 is mounted at the ends of the vertical frame 12 and the chassis 11, respectively, to form a triangular frame structure. This structure can provide stable support and ensure stable operation of the entire automatic plastering apparatus 100. The step portion 132 is inclined in a direction inclined to the frame 131. The stepping part is used for providing support and convenience for operating a user to go up and down stairs. By setting the tread portion to be inclined to the diagonal frame, the structure of the diagonal frame can be better adapted, a stable tread platform is provided, and the height of the tread portion 132 can be adapted according to ergonomics so as to be convenient. The armrest portion 133 is provided on the diagonal frame 131. The armrest portion provides additional support and stability, making the operating user safer and more comfortable to step up and down. It is intended to provide a stable support platform and to increase the safety and convenience of the operating user. Through the combined arrangement of the oblique frame 131, the stepping portion 132 and the armrest portion 133, a more stable and comfortable working environment can be realized.

The rack assembly 10 further includes a sealing plate 134, where the sealing plate 134 is used to seal the space enclosed by the bottom of the oblique rack 131, the vertical rack 12, and the tread 132, so as to be used as a storage bin for consumable materials. In the construction process, various consumables such as plaster materials, cleaning products, and the like are often required to be used. Through the closing plate that utilizes frame bottom space, can store these consumptive materials, make things convenient for operating personnel to take at any time, effectively utilized the space of equipment simultaneously.

With continued reference to fig. 4, fig. 4 is an enlarged schematic view of fig. 2 a according to an embodiment of the present utility model;

the frame assembly 10 further comprises a baffle plate 135 and a locking structure 136, wherein the baffle plate 135 is arranged between the vertical frame 12 and the plastering assembly 20, is hinged with the vertical frame 12 and can be opened and closed around the vertical frame 12; a locking structure 136 is provided at the bottom of the barrier plate 135, and the rotational freedom of the barrier plate 135 can be restricted by the locking structure 136.

It will be appreciated that the barrier 135 is disposed between the vertical frame 12 and the plaster assembly 20 and is hingedly connected to the vertical frame 12 to allow for opening and closing about the vertical frame. The baffle plate is used for separating the space between the plaster assembly 20 and the vertical frame 12 so as to achieve the purposes of isolation and protection and avoid damage to personnel in the process of operation. When the plaster assembly needs to be maintained, replaced or cleaned, the barrier plate 135 can be opened, facilitating operation. The locking structure 136 is provided at the bottom of the barrier plate 135, and the rotational degree of freedom of the barrier plate 135 can be restricted by the locking structure 136. Thus, the baffle plate can be kept at a stable position when the baffle plate needs to be closed, and accidental opening or movement is avoided. The locking structure 136 is typically designed with a positive locking means such as a bolt, clasp, or other form of locking means. By the combined design of the barrier plate 135 and the locking structure 136, separation and protection of the space between the plaster assembly 20 and the vertical frame 12 is achieved, and a stable position of the barrier plate 135 is ensured when required to be closed. This may provide better operational convenience and safety.

In an alternative aspect of the utility model, the locking structure 136 includes a latch 1361 and a latch 1362, with each of the latch 1362 and baffle 135 having a receptacle corresponding to the latch 1361, the receptacle serving to provide a fixed point for the location of the latch 1361. The latch 1361 passes through the barrier plate and the insert plate through the insert hole, thereby locking the barrier plate.

Specifically, latch 1361 is bent to allow it to pass through corresponding receptacles in baffle 135 and insert 1362. Latch 1361 is designed to limit the opening and closing of the barrier. After the latch 1361 passes through the barrier plate and insert plate, its shape will restrict the movement of the barrier plate 135 to secure the barrier plate 135 in the closed position.

With continued reference to fig. 1, the frame assembly 10 further includes a support plate 137 and a protective cover 138, the support plate 137 being secured to the vertical frame 12, the protective cover 138 being secured to the support plate 137 for providing closed protection to the plaster assembly 20.

Wherein, the supporting plate 137 comprises a mounting plate 1371, and the mounting plate 1371 is connected to the top end of the vertical frame 12 and horizontally extends in a direction away from the step structure 13; and a protective cover 138, the protective cover 138 being connected to the underside of the support plate 137 and closing the plaster assembly 20.

It will be appreciated that the mounting plate 1371 is attached to the top end of the vertical frame 12 and extends horizontally in a direction away from the stepped structure 13. The mounting plate functions to provide a platform for mounting the plaster assembly 20. By attaching the mounting plate 1371 to the top end of the vertical frame 12, space can be effectively utilized and stability of mounting can be ensured. A protective cover 138 is attached to the underside of the support plate 137 and encloses the plaster assembly 20. The purpose of the shield is to protect the plaster assembly 20 from external debris and damage thereto. The boot 138 is typically made of a relatively strong material to provide strength and durability.

By the design of the mounting plate 1371 and the shroud 138, the required support and protection for the plaster assembly 20 may be given. The mounting plate 1371 provides a platform to enable other components or equipment to be mounted on top of the vertical frame while the hood 138 provides closed protection from damage and contamination below the plaster assembly 20.

In a further embodiment of the present utility model, the protection cover 138 is made of transparent material, the supporting plate 137 further includes a reinforcing rod 1372 disposed obliquely, one end of the reinforcing rod 1372 is on the supporting plate 137, and the other end is connected to the vertical frame 12.

The reinforcing bar 1372 provided obliquely is a supporting bar whose inclination angle is set. It is fixed at one end to the support plate and is connected to the vertical frame through the other end. The inclined arrangement of the reinforcing rods can be adjusted according to actual requirements so as to meet the requirements of specific applications. The reinforcing rods serve to enhance the stability and strength of the support plate to support and secure the shield. The shield is made of transparent material, which means that it is transparent to light so that the operator can clearly observe the working state of the machine. The transparent protective cover can function to protect the mechanical device while not interfering with the monitoring and maintenance of the device by personnel.

With continued reference to fig. 1 and 5, fig. 5 is a schematic structural diagram of the plaster assembly 20 and the base assembly 30 according to an embodiment of the present utility model.

The plaster assembly 20 comprises a rotary motor 21, a peristaltic pump 22 and a plunger structure 23; one end of the rotary motor 21 is fixedly connected to the supporting plate 137, and the output end of the other end of the rotary motor is connected with the peristaltic pump 22 so as to drive the peristaltic pump 22 to rotate; the other end of the peristaltic pump 22 is communicated with a plunger structure 23; inside the plunger structure 23 is a cavity for carrying material, and the peristaltic pump 22 is used to uniformly squeeze out the material in the plunger structure 23 from the bottom.

It will be appreciated that the rotary motor 21 acts to provide a driving force to the peristaltic pump 22 so that it can move rotationally. By rotating the output of the motor 21, the peristaltic pump 22 can obtain the power required to perform the operation. Peristaltic pump 22 pushes the fluid material out by squeezing or peristaltic means. The peristaltic pump 22 acts to uniformly squeeze material from the plunger structure 23 from the bottom. Through the synergistic effect of the rotary motor 21, the peristaltic pump 22 and the plunger structure 23, the plastering assembly 20 can uniformly extrude materials in the plunger structure 23, so that the plastering purpose is achieved. The rotary motor 21 provides the power of rotation, and the peristaltic pump 22 pushes the material from the top to the bottom of the plunger structure 23 by compressing the material, so that the plastering process is realized.

In this application further scheme, base subassembly 30 includes sharp cylinder 32 and layer board 33, and layer board 33 passes through sharp cylinder 32 to be connected on vertical frame 12, can drive frock clamp 31 and carry out the vertical lift.

Through the combination of the linear cylinder 32 and the supporting plate 33, the base assembly 30 realizes the vertical lifting function of the tool clamp 31. The linear cylinder 32 provides a lifting force and the pallet 33 acts as a platform to transfer the force to the tool holder 31 through the connection to the linear cylinder 32. By controlling the degree of expansion and contraction of the linear cylinder 32, the tool clamp 31 can be accurately lifted and lowered.

With continued reference to fig. 6, fig. 6 is a schematic block diagram of an automatic plastering system according to an embodiment of the utility model.

The embodiment of the utility model also provides an automatic plastering system, which comprises the automatic plastering device 100; and the mechanical arm 200 is used for quickly changing the workpiece to be plastered to the base assembly 30, and automatic plastering is performed by the automatic plastering device 100.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present application.

Claims

1. An automatic plastering device, comprising:

the rack assembly (10) comprises a bottom frame (11) and a vertical rack (12) vertically arranged on the bottom frame (11);

the plastering assembly (20) is arranged at the top of the vertical frame (12) and is connected to one surface of the vertical frame (12);

the base assembly (30) is arranged on the lower side of the plastering assembly (20);

the frame assembly (10) further comprises a step structure (13), the step structure (13) is arranged on one face, deviating from the plastering assembly (20), of the vertical frame (12), the base assembly (30) comprises a tool clamp (31) for bearing a workpiece to be plastered, and positions of the plastering assembly (20) and the tool clamp (31) are correspondingly arranged.

2. An automatic plaster device according to claim 1, characterized in that said step structure (13) comprises:

the oblique rack (131) is respectively erected at the tail ends of the vertical rack (12) and the underframe (11) so as to form a triangle rack structure with the vertical rack (12) and the underframe (11);

a step part (132) which is arranged obliquely to the direction of the oblique frame (131);

and the armrest part (133) is arranged on the inclined rack (131).

3. The automatic plastering device according to claim 2, wherein the frame assembly (10) further comprises a closing plate (134), and the closing plate (134) is used for sealing a space enclosed by bottoms of the inclined frame (131), the vertical frame (12) and the stepping portion (132) to serve as a storage bin of consumable materials.

4. An automatic plaster device according to claim 1, characterized in that said frame assembly (10) further comprises:

the baffle plate (135) is arranged between the vertical frame (12) and the plaster assembly (20), is hinged with the vertical frame (12) and can be opened and closed around the vertical frame (12);

and the locking structure (136) is arranged at the bottom of the baffle plate (135), and the rotation freedom degree of the baffle plate (135) can be limited through the locking structure (136).

5. An automatic plastering device according to claim 4, wherein the locking structure (136) comprises a plug (1361) and a plug board (1362), the plug board (1362) and the baffle plate (135) are provided with corresponding plug holes of the plug (1361), and the plug (1361) passes through the baffle plate (135) and the plug board (1362) respectively.

6. An automatic plaster device according to claim 1, characterized in that said frame assembly (10) further comprises:

the supporting plate (137) comprises a mounting plate (1371), and the mounting plate (1371) is connected to the top end of the vertical frame (12) and horizontally extends in a direction away from the step structure (13);

and the protective cover (138), the protective cover (138) is connected to the lower side of the supporting plate (137) and seals the plastering assembly (20).

7. An automatic plaster device according to claim 6, characterized in that said plaster assembly (20) comprises:

a rotating motor (21), one end of which is fixedly connected to the supporting plate (137), and the output end of the other end of which is connected with the peristaltic pump (22) so as to drive the peristaltic pump (22) to rotate;

a peristaltic pump (22), the other end of which is communicated with a plunger structure (23);

the plunger structure (23) is internally provided with a cavity for bearing materials, and the peristaltic pump (22) is used for uniformly extruding the materials in the plunger structure (23) from the bottom.

8. Automatic plastering device according to claim 1, characterized in that the base assembly (30) comprises a linear cylinder (32) and a supporting plate (33), wherein the supporting plate (33) is connected to the vertical frame (12) through the linear cylinder (32) and can drive the tool clamp (31) to vertically lift.

9. An automatic plastering device according to claim 6, wherein the protective cover (138) is made of transparent material, the supporting plate (137) further comprises a reinforcing rod (1372) which is obliquely arranged, one end of the reinforcing rod (1372) is arranged on the supporting plate (137), and the other end of the reinforcing rod is connected to the vertical frame (12).

10. An automatic plastering system comprising:

an automatic plaster device according to any one of claims 1 to 9; and

And the mechanical arm is used for quickly changing a workpiece to be plastered to the base assembly (30), and automatically plastering the workpiece through the automatic plastering equipment.