CN220532369U - Automatic rubber ball cleaning mechanism - Google Patents

Abstract

The utility model discloses a rubber ball automatic cleaning mechanism in the automatic cleaning field, which comprises a shell, wherein a plurality of groups of mounting tables are welded on one side of the shell, a cleaning bin is arranged in the shell, a cleaning pipe penetrating through a top plate of the shell and a sewage connecting pipe are respectively connected to the top of the cleaning bin, an automatic rubber ball cleaning component is arranged in the cleaning bin, and a filter screen is arranged on the bottom end face of the cleaning bin.

Description

Automatic rubber ball cleaning mechanism

Technical Field

The utility model relates to the field of automatic cleaning, in particular to an automatic rubber ball cleaning mechanism.

Background

The automatic rubber ball cleaning mechanism is characterized in that rubber balls are sent into a condenser through a ball dispenser, dirt on the inner wall of a heat exchange copper pipe of the condenser is scrubbed by the rubber balls depending on high flow speed of cooling water, the rubber balls are recovered through a ball collecting device at the water outlet end of the cooling water, the rubber balls are recovered to the ball collecting and driving device through the ball collecting device to form a cleaning cycle, the cleaning frequency is set through an intelligent control box, so that can achieve an automatic online cleaning function, the rubber balls can adhere to the water scales after the condenser is cleaned, if the rubber balls are not cleaned timely, the rubber balls cannot be evenly dispersed and even begin to be deposited due to the fact that the quality of the rubber balls is increased when the rubber balls are cleaned for the next time, the water scales are generated at the upper half part of the condenser after time, the working efficiency is affected, and on the other hand, the rubber balls are worn normally and the pump body damages the rubber balls after a period of use.

However, the existing rubber ball automatic cleaning mechanism is capable of colliding and rubbing with the impeller of the pump in the running process, so that the rubber ball is small, when the diameter of the rubber ball is small and exceeds a standard value, the cleaning effect of the rubber ball on the condenser is greatly reduced, at the moment, people cannot judge which rubber balls need to be replaced, so that the working efficiency is reduced, and the rubber ball is soaked in water for a long time to cause a certain expansion, so that the diameter of the rubber ball is enlarged to influence the use, thereby shortening the service life of the rubber ball and being unfavorable for the use of people.

Disclosure of Invention

The utility model aims to provide an automatic rubber ball cleaning mechanism for solving the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a rubber ball self-cleaning mechanism, includes the casing, casing one side welding has multiunit mount table, the internally mounted of casing has the washing storehouse, the top of washing storehouse is connected with washing pipe and the sewage takeover that runs through the casing roof respectively, the inside of washing storehouse is equipped with the self-cleaning subassembly of rubber ball, the filter screen is installed to the bottom terminal surface of washing storehouse, and the bottom welding of washing storehouse has the drain bin, the blow off pipe that runs through the casing is installed to one side of drain bin, the inside of blow off pipe is provided with the control valve, the flexible subassembly of control filter screen switch is installed to one side of drain bin inside, the bottom terminal surface of drain bin is equipped with the cell body, the inside scalable bottom plate that installs of cell body;

the bottom welding of drainage storehouse has the air-dries storehouse, the inside in air-dries the storehouse is equipped with the air-dries subassembly, the bottom surface welding in air-dries storehouse has volleyball storehouse and the bottom surface in air-dries the storehouse is equipped with the volleyball pipe that extends to the volleyball storehouse inside, be equipped with the solenoid valve on the volleyball pipe, the inside in volleyball storehouse is equipped with volleyball subassembly, the play ball pipe of one side intercommunication in volleyball storehouse penetrates the casing and communicates with each other with the inside of service pump.

Preferably: one side of the shell is provided with a transparent observation window.

Preferably: the cleaning assembly comprises a motor, a rotating shaft and cleaning brushes, wherein the motor is arranged on the top end face of one mounting table, the rotating shaft penetrates through the shell to be connected to the output end of the motor and is rotationally connected with the shell, and a plurality of groups of cleaning brushes are welded on the surface of the rotating shaft.

Preferably: both ends of the cleaning brushes are welded with shovel plates.

Preferably: the filter screen installed at the bottom of the cleaning bin is equal in wall thickness with the cleaning bin, and one side of the filter screen is rotationally connected with the bottom of the cleaning bin.

Preferably: the telescopic component is two groups of first hydraulic pumps, a plurality of groups of locating frames are welded in one side of the drainage bin, two groups of first hydraulic pumps are sleeved on the surfaces of the plurality of groups of locating frames, two groups of connecting blocks are welded at the bottom of the filter screen, and the output ends of the two groups of first hydraulic pumps are connected to the bottom surfaces of the two groups of connecting blocks.

Preferably: the telescopic bottom plate includes second hydraulic pump, fixed plate, first expansion plate and second expansion plate, the fixed plate welding is in the inside of cell body, first expansion plate is connected to one side that the output of second hydraulic pump runs through the fixed plate, second hydraulic pump and fixed plate swing joint, the concave groove has all been seted up along length direction to the inside both sides of fixed plate and first expansion plate, first expansion plate and second expansion plate both sides all weld have with concave groove assorted concave plate, the inside sliding connection of first expansion plate at the fixed plate and the inside sliding connection of second expansion plate at first expansion plate.

Preferably: the air drying assembly comprises a fan, an air suction pipe and a ventilation pipe, wherein the fan is arranged on the top end face of the mounting table, one side of the air suction pipe is communicated with an air drying bin, the other side of the air suction pipe penetrates through the shell to be communicated with the fan, and the ventilation pipe penetrating through the shell is arranged on one side, away from the air suction pipe, of the air drying bin.

Preferably: the volleyball subassembly includes the rotary rod, dials ball oar blade, first sweep and second sweep, one side rotation in volleyball storehouse is installed the rotary rod, the surface welding of rotary rod has dials ball paddle blade, the bottom of dialling ball paddle blade is equipped with the first sweep of welding in volleyball storehouse inside one side, first sweep bottom is equipped with the second sweep of welding in volleyball storehouse inside one side of keeping away from.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the automatic rubber ball cleaning mechanism, the filter screen and the telescopic bottom plate are arranged in the cleaning bin, unqualified rubber balls can be screened during cleaning, sewage and the rubber balls are discharged out of the automatic rubber ball cleaning mechanism through the sewage discharging pipe after cleaning is completed, and then the qualified rubber balls with the same quantity are added, so that the cleaning effect on the condenser is improved, and the working efficiency is further improved.

2. According to the automatic rubber ball cleaning mechanism, the air drying bin is arranged, so that the cleaned rubber balls can be effectively air-dried, the size of the rubber balls is not easy to change, the service life of the rubber balls is prolonged, the rubber balls are uniformly fed into the ball sending bin under the action of the volleyball components in the volleyball bin, the rubber balls drop in batches, and blocking caused by stacking dropping of the rubber balls is avoided.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a cross-sectional view of the overall structure of the present utility model;

FIG. 3 is a schematic view of the overall structure of the telescopic floor of the present utility model;

fig. 4 is a side cross-sectional view of the overall structure of the present utility model.

In the figure: 1. a housing; 2. cleaning a bin; 3. a filter screen; 4. a drainage bin; 5. a tank body; 6. air-drying the bin; 7. a volleyball bin; 8. a ball discharge pipe; 9. an electromagnetic valve; 10. a mounting table; 11. cleaning the tube; 12. a sewage connection pipe; 13. a service pump; 14. a blow-down pipe; 15. a control valve; 16. an observation window; 17. a ball outlet pipe; 21. a motor; 22. a rotating shaft; 23. a cleaning brush; 24. a shovel plate; 41. a first hydraulic pump; 42. a positioning frame; 43. a connecting block; 51. a second hydraulic pump; 52. a fixing plate; 53. a first expansion plate; 54. a second expansion plate; 55. a concave groove; 56. a concave plate; 61. a blower; 62. an air suction pipe; 63. a ventilation pipe; 71. a rotating rod; 72. ball-pulling paddle blades; 73. a first ramp plate; 74. and a second slope plate.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1 to 4, in the embodiment of the utility model, an automatic rubber ball cleaning mechanism comprises a housing 1, a transparent observation window 16 is arranged on one side of the housing 1 and used for observing the internal operation condition of the automatic rubber ball cleaning mechanism in operation, a plurality of groups of mounting tables 10 are welded on one side of the housing 1, a cleaning bin 2 is arranged in the housing 1, a cleaning pipe 11 and a sewage connection pipe 12 penetrating through the top plate of the housing 1 are respectively connected to the top of the cleaning bin 2, the cleaning pipe 11 is used for conveying cleaning liquid into the cleaning bin 2, and the sewage connection pipe 12 is used for connecting a condenser to convey sewage cleaned by rubber balls and rubber balls into the housing 1.

The automatic cleaning component with the rubber balls inside the cleaning bin 2 comprises a motor 21, a rotating shaft 22 and cleaning brushes 23, wherein the motor 21 is arranged on the top end face of one mounting table 10, the rotating shaft 22 penetrates through the shell 1 to be connected to the output end of the motor 21 and is rotationally connected with the shell 1, a plurality of groups of cleaning brushes 23 are welded on the surface of the rotating shaft 22, shovel plates 24 are welded at two ends of the plurality of groups of cleaning brushes 23, when the motor 21 is started, the motor 21 drives the rotating shaft 22 to rotate, then the rotating shaft 22 drives the plurality of groups of cleaning brushes 23 and the shovel plates 24 to rotate, and the shovel plates 24 shovel the rubber balls on the bottom surface inside the cleaning bin 2 to fall into the surfaces of the plurality of groups of cleaning brushes 23 to be continuously cleaned.

The filter screen 3 is installed to the bottom terminal surface of washhouse 2, the bottom welding of washhouse 2 has drainage storehouse 4, the filter screen 3 of washhouse 2 bottom installation is with wall thickness such as washhouse 2 and its one side is rotated with the bottom of washhouse 2 and is connected, drain 14 that runs through casing 1 is installed to one side of drainage storehouse 4, the inside of drain 14 is provided with control valve 15, when the rubber ball diameter diminish to surpass the standard value, will fall into in the drainage storehouse 4 from filter screen 3, open control valve 15 after the washing is accomplished, rubber ball and sewage will be outside the rubber ball self-cleaning mechanism through drain 14, the telescopic assembly of control filter screen 3 switch is installed to one side of drainage storehouse 4 inside, scalable bottom plate is installed to cell body 5 internally mounted.

The telescopic assembly is two groups of first hydraulic pumps 41, a plurality of groups of locating frames 42 are welded in one side of the drainage bin 4, two groups of first hydraulic pumps 41 are sleeved on the surfaces of the plurality of groups of locating frames 42, two groups of connecting blocks 43 are welded at the bottom of the filter screen 3, the output ends of the first hydraulic pumps 41 are connected to the bottom surfaces of the two groups of connecting blocks 43, the telescopic bottom plate comprises a second hydraulic pump 51, a fixed plate 52, a first telescopic plate 53 and a second telescopic plate 54, the fixed plate 52 is welded in the groove body 5, the output end of the second hydraulic pump 51 penetrates through one side of the fixed plate 52 to be connected with the first telescopic plate 53, the second hydraulic pump 51 is movably connected with the fixed plate 52, concave grooves 55 are formed in two sides of the inside of the fixed plate 52 and the first telescopic plate 53 along the length direction, concave plates 56 matched with the concave grooves 55 are welded on two sides of the first telescopic plate 53 and the second telescopic plate 54, and the first telescopic plate 53 are connected in a sliding mode in the inside of the fixed plate 52 and the second telescopic plate 54.

After the rubber ball is cleaned and discharged, the second hydraulic pump 51 is opened first, the output end of the second hydraulic pump 51 contracts to drive the first expansion plate 53 to contract and slide in the concave groove 55 through the concave plate 56 so as to be retracted into the fixed plate 52, the first expansion plate 53 contracts to drive the concave plate 56 to slide in the concave groove 55 and then drive the second expansion plate 54 to be retracted into the first expansion plate 53, the first hydraulic pump 41 is opened, the output end of the first hydraulic pump 41 contracts to drive the filter screen 3 to overturn downwards, and therefore qualified rubber balls fall into the air drying bin 6 to perform the next operation.

The bottom welding of drainage storehouse 4 has the storehouse 6 that dries, the inside in storehouse 6 is equipped with the subassembly that dries in the air, it includes fan 61 to dry the subassembly, aspiration channel 62 and ventilation pipe 63, the top terminal surface of one of them mount table 10 is provided with fan 61, one side intercommunication of aspiration channel 62 is dried in the air storehouse 6, the opposite side runs through casing 1 and is linked together with fan 61, it is equipped with ventilation pipe 63 that runs through casing 1 to dry the one side of storehouse 6 inside keeping away from aspiration channel 62, the rubber ball falls into behind the storehouse 6 that dries in the air, the bottom surface welding in storehouse 6 has volleyball storehouse 7 and the bottom surface in storehouse 6 is equipped with the volleyball pipe 8 that extends to inside volleyball storehouse 7, be equipped with solenoid valve 9 on the volleyball pipe 8, start-up fan 61 weathers the rubber ball, air current and steam in the storehouse 6 are discharged through ventilation pipe 63, wait for the air-drying to open solenoid valve 9 after reaching a certain time, the rubber ball falls into the inside in volleyball storehouse 7, carry out the operation of next step.

The interior of the volleyball bin 7 is provided with a volleyball assembly, the ball outlet pipe 17 communicated with one side of the volleyball bin 7 penetrates into the shell 1 and is communicated with the interior of the volleyball pump 13, the volleyball assembly comprises a rotary rod 71, a poking blade 72, a first slope plate 73 and a second slope plate 74, the rotary rod 71 is rotatably arranged on one side of the volleyball bin 7, the poking blade 72 is welded on the surface of the rotary rod 71, the bottom of the poking blade 72 is provided with a first slope plate 73 welded on one side of the interior of the volleyball bin 7, the bottom of the first slope plate 73 is provided with a second slope plate 74 welded on one side far away from the interior of the volleyball bin 7, when the rubber balls fall into the interior of the volleyball bin 7 through the volleyball pipe 8, the rubber balls fall down in a first batch of the blades collide on the blades of the poking blade 72, the blades overturn, the rubber balls are conveyed into the following links, the rubber balls are impacted on the next blades, the following links are prevented from being damaged due to the pile falling down, and then the rubber balls are orderly sent into the volleyball pump 13 through the first slope plate 73 and the second slope plate 74, and then the volleyball pump 13 is cleaned again.

Working principle: the equipment of starting wash pipe 11 carries the washing liquid to the inside of wash bin 2, the sewage takeover 12 of connecting the condenser carries the sewage that the rubber ball was washd and rubber ball into casing 1 this moment, then open motor 21 and drive the cleaning module and wash the rubber ball repeatedly, unqualified rubber ball will fall into drainage storehouse 4, open control valve 15 after wasing, rubber ball and sewage will discharge the rubber ball self-cleaning mechanism outside through blow off pipe 14, then open scalable bottom plate and filter screen 3 and make qualified rubber ball fall into in the air-dry storehouse 6, start fan 61 weathers the rubber ball, open solenoid valve 9 after the air-dry is accomplished, the rubber ball falls into the inside of volleyball storehouse 7 through volleyball 8, fall into service pump 13 through the volleyball subassembly, the rubber ball can not take place to block up, then send into in the play ball pipe 17 through service pump 13 again, wash the condenser again, circulation work.

The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims (9)

1. The utility model provides a rubber ball self-cleaning mechanism, includes casing (1), casing (1) one side welding has multiunit mount table (10), its characterized in that:

the automatic cleaning device is characterized in that a cleaning bin (2) is arranged in the shell (1), a cleaning pipe (11) penetrating through a top plate of the shell (1) and a sewage connecting pipe (12) are respectively connected to the top of the cleaning bin (2), an automatic cleaning component of a rubber ball is arranged in the cleaning bin (2), a filter screen (3) is arranged on the bottom end face of the cleaning bin (2), a drainage bin (4) is welded at the bottom of the cleaning bin (2), a blow-down pipe (14) penetrating through the shell (1) is arranged on one side of the drainage bin (4), a control valve (15) is arranged in the blow-down pipe (14), a telescopic component for controlling the switch of the filter screen (3) is arranged on one side of the inside of the drainage bin (4), a groove body (5) is arranged on the bottom end face of the drainage bin (4), and a telescopic bottom plate is arranged in the groove body (5).

The bottom welding of drainage storehouse (4) has air-dries storehouse (6), the inside in air-dries storehouse (6) is equipped with air-dries the subassembly, the bottom surface welding in air-dries storehouse (6) has volleyball storehouse (7) and air-dries the bottom surface in storehouse (6) and is equipped with volleyball pipe (8) that extend to volleyball storehouse (7) inside, be equipped with solenoid valve (9) on volleyball pipe (8), the inside in volleyball storehouse (7) is equipped with volleyball subassembly, play bulb pipe (17) of one side intercommunication in volleyball storehouse (7) penetrate casing (1) and communicate with each other with the inside of service pump (13).

2. The automatic rubber ball cleaning mechanism according to claim 1, wherein: a transparent observation window (16) is arranged on one side of the shell (1).

3. The automatic rubber ball cleaning mechanism according to claim 1, wherein: the cleaning assembly comprises a motor (21), a rotating shaft (22) and cleaning brushes (23), wherein the motor (21) is arranged on the top end face of the mounting table (10), the rotating shaft (22) penetrates through the shell (1) to be connected to the output end of the motor (21) and is rotationally connected with the shell (1), and a plurality of groups of cleaning brushes (23) are welded on the surface of the rotating shaft (22).

4. A glue ball automatic cleaning mechanism according to claim 3, characterized in that: both ends of the cleaning brushes (23) are welded with shovel plates (24).

5. The automatic rubber ball cleaning mechanism according to claim 1, wherein: the filter screen (3) arranged at the bottom of the cleaning bin (2) is equal in wall thickness with the cleaning bin (2), and one side of the filter screen is rotationally connected with the bottom of the cleaning bin (2).

6. The automatic rubber ball cleaning mechanism according to claim 1, wherein: the telescopic component is two groups of first hydraulic pumps (41), a plurality of groups of locating frames (42) are welded in one side of the drainage bin (4), two groups of first hydraulic pumps (41) are sleeved on the surfaces of the plurality of groups of locating frames (42), two groups of connecting blocks (43) are welded at the bottom of the filter screen (3), and the output ends of the two groups of first hydraulic pumps (41) are connected to the bottom surfaces of the two groups of connecting blocks (43).

7. The automatic rubber ball cleaning mechanism according to claim 1, wherein: scalable bottom plate includes second hydraulic pump (51), fixed plate (52), first expansion plate (53) and second expansion plate (54), fixed plate (52) welding is in the inside of cell body (5), first expansion plate (53) are connected to one side that the output of second hydraulic pump (51) runs through fixed plate (52), second hydraulic pump (51) and fixed plate (52) swing joint, concave groove (55) have all been seted up along length direction in the inside both sides of fixed plate (52) and first expansion plate (53), concave plate (56) with concave groove (55) assorted are all welded to first expansion plate (53) and second expansion plate (54) both sides, and first expansion plate (53) are in the inside sliding connection of fixed plate (52) and second expansion plate (54) are in the inside sliding connection of first expansion plate (53).

8. The automatic rubber ball cleaning mechanism according to claim 1, wherein: the air drying assembly comprises a fan (61), an air suction pipe (62) and a ventilation pipe (63), wherein the fan (61) is arranged on the top end face of the mounting table (10), one side of the air suction pipe (62) is communicated with an air drying bin (6), the other side of the air suction pipe penetrates through the shell (1) to be communicated with the fan (61), and the ventilation pipe (63) penetrating through the shell (1) is arranged on one side, away from the air suction pipe (62), of the air drying bin (6).

9. The automatic rubber ball cleaning mechanism according to claim 1, wherein: volleyball subassembly includes rotary rod (71), dials ball paddle piece (72), first ramp (73) and second ramp (74), rotary rod (71) is installed in one side rotation of volleyball storehouse (7), the surface welding of rotary rod (71) has dials ball paddle piece (72), the bottom of dialling ball paddle piece (72) is equipped with first ramp (73) of welding in inside one side of volleyball storehouse (7), first ramp (73) bottom is equipped with second ramp (74) of welding in the inside of volleyball storehouse (7) and keeping away from its one side.