CN220517278U - Large-yield granule cutting system large-block capturing and separating device - Google Patents
Large-yield granule cutting system large-block capturing and separating device Download PDFInfo
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- CN220517278U CN220517278U CN202322181554.3U CN202322181554U CN220517278U CN 220517278 U CN220517278 U CN 220517278U CN 202322181554 U CN202322181554 U CN 202322181554U CN 220517278 U CN220517278 U CN 220517278U
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- 238000005520 cutting process Methods 0.000 title abstract description 10
- 239000008187 granular material Substances 0.000 title description 2
- 239000002245 particle Substances 0.000 claims abstract description 92
- 238000012544 monitoring process Methods 0.000 claims abstract description 25
- 238000000926 separation method Methods 0.000 claims abstract description 19
- 238000001914 filtration Methods 0.000 claims abstract description 16
- 230000007306 turnover Effects 0.000 claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 230000000903 blocking effect Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 4
- 230000002159 abnormal effect Effects 0.000 description 11
- 238000007599 discharging Methods 0.000 description 9
- 230000005856 abnormality Effects 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 4
- 238000005453 pelletization Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
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Abstract
The utility model relates to a big cubic entrapment separator of big output pelleted system, it relates to the pelleted system separator field under water, and it includes the entrapment room, goes out piece room and feeding room, the entrapment room with go out to be equipped with between the piece room and turn over the board, the feeding room with be equipped with the filtration grid between the entrapment room, be equipped with on the entrapment room lateral wall and be used for the drive turn over board pivoted drive assembly, be equipped with on the entrapment room lateral wall and be used for the monitoring big cubic particle's control monitoring assembly on the filtration grid, control monitoring assembly with drive assembly electric connection. The utility model has the advantages of reduce the influence that the bulk particle piled up to normal particle passes through, improve the separation effect of cutting the grain.
Description
Technical Field
The application relates to the field of separation devices of underwater pelletizing systems, in particular to a large-scale capturing and separating device of a large-yield pelletizing system.
Background
The underwater granulator is a novel high polymer semi-finished product processing machine, the cutting process is carried out underwater, large blocks (the size is more than or equal to 15 mm) can be generated in the underwater cutting process, and the large blocks of materials need to be screened out.
At present, the large-block capturing and separating device exists in the domestic underwater granulating system, is commonly applied to a small-sized underwater granulating system, has a simpler structure, is generally required to manually open a cover plate (without a pneumatic driving system), is manually cleaned, is feasible in small-sized yield, is relatively frequent in manual operation under large yield, has high accumulation speed of large-block particles, increases the dependence on subjective requirements of operators by manually finding out that the large-block particles are accumulated, and causes the large-block particles to be accumulated too much to influence the passing of normal particles, so that the granulating separation effect is relatively poor.
Disclosure of Invention
In order to solve the problem that the passing of normal particles is affected due to excessive accumulation of large-sized particles under large yield, and the particle cutting separation effect is poor, the application provides a large-sized particle cutting system large-sized capturing and separating device.
The application provides a big volume of production pelleted system big piece entrapment separator adopts following technical scheme:
the utility model provides a big piece entrapment separator of big output grain cutting system, includes the entrapment room, goes out piece room and feeding room, the entrapment room with go out to be equipped with between the piece room and turn over the board, the feeding room with be equipped with the filtration grid between the entrapment room, be equipped with on the entrapment room lateral wall and be used for the drive turn over board pivoted drive assembly, be equipped with on the entrapment room lateral wall and be used for the monitoring control monitoring assembly of big piece particle on the filtration grid, control monitoring assembly with drive assembly electric connection.
Through adopting above-mentioned technical scheme, when separating a large amount of cut grain, cut grain gets into the entrapment room, cut grain filters through the filter grid, normal particle passes the filter grid and gets into the feed chamber, the big piece particle slides along the filter grid and pile up on turning over the board, when the big piece particle of turning over board department piles up too much, control monitoring module monitors big piece particle pile up degree and control drive assembly drives and turns over the board and rotate, make big piece particle get into out the piece room along turning over the board, thereby realize separating a large amount of cut grain, compare in the mode of manual cleaning, this scheme more can effectively avoid big piece particle to pile up too much, reduce big piece particle pile up the influence of passing through normal particle, improve the separation effect of cut grain.
In a specific embodiment, the driving assembly comprises a cylinder, wherein the output shaft end of the cylinder is provided with a driving cylinder shaft, and the driving cylinder shaft is connected with the turning plate.
Through adopting above-mentioned technical scheme, when overturning the board, through driving the cylinder rotation, the cylinder drives the board of overturning through driving the cylinder axle and rotates to improve the board pivoted convenience of overturning.
In a specific embodiment, the drive cylinder shaft is located on the side of the filter grid facing away from the collecting chamber.
Through adopting above-mentioned technical scheme, will drive the cylinder axle setting and deviate from entrapment room one side at the filtration grid, when turning over the board and rotate, the tip of turning over the board overturns the below of filtration grid when the upset to effectively avoid the massive particle to influence the effective of turning over the board and close.
In a specific embodiment, the control and monitoring assembly includes an infrared sensor electrically connected to the cylinder via a PLC control circuit.
Through adopting above-mentioned technical scheme, when the big piece particle of turning over on the board is piled up too much, infrared sensor will signal transmission to PLC control circuit, and PLC control circuit control cylinder rotates, and the cylinder drives the board rotation through driving the cylinder axle, and the discharge big piece particle has improved the pertinence of turning over the board and has opened, has both guaranteed the effective discharge of big piece particle, has reduced the big piece number of times of turning over the board again, has reduced the discharge of normal particle and water, improves simultaneously and turns over the board switching reliability.
In a specific embodiment, a viewing port is formed in the side wall of the trapping chamber, and a transparent plate for blocking the viewing port is formed in the side wall of the trapping chamber.
By adopting the technical scheme, the transparent plate at the observation port is used for observing the flowing state of the cut particles in the trapping chamber, so that the convenience of observing the cut particle state is improved.
In a specific implementation manner, an exception handling port is formed in the side wall of the trapping chamber, and a cover plate for blocking the exception handling port is arranged on the side wall of the trapping chamber.
Through adopting above-mentioned technical scheme, when turning over the board department and taking place unusual, open the apron, handle the unusual of turning over board department through the unusual processing mouth for it is more convenient to turn over the abnormal conditions of board department and handle.
In a specific embodiment, a handle is provided on the cover plate, which is detachably connected to the trap chamber side wall by means of screws.
Through adopting above-mentioned technical scheme, when dismantling the apron, twist off the screw earlier, then remove the apron from unusual processing mouth department through the handle, when realizing that apron and entrapment room lateral wall can dismantle the connection, improve the convenience that the apron was removed.
In a specific embodiment, the outlet chamber is inclined, and the inclination angle of the filter grid is the same as the inclination angle of the outlet chamber.
Through adopting above-mentioned technical scheme, set up the slope of filter grille with go out the piece room for big piece particle can slide into the piece room of going out along filter grille under the effect of gravity.
In summary, the present application includes at least one of the following beneficial technical effects:
1. when a large number of cut particles are separated, normal particles in cutting pass through the filter grid and enter the feeding chamber, large particles slide in the trapping chamber along the filter grid, the large particles slide to the turning plate to be piled up, the monitoring assembly is controlled to monitor the piling situation of the large particles, when the large particles are piled up to a set height, the monitoring assembly is controlled to control the driving assembly to drive the turning plate to rotate, the turning plate rotates to enable the piled up large particles to flow into the discharging chamber, so that the separation of the large particles and the normal particles in the cutting is realized, the excessive piling of the large particles is effectively avoided, the influence of the piling of the large particles on the passing of the normal particles is reduced, and the separation effect of the cut particles is improved;
2. the infrared sensor is used for detecting the accumulation condition of the massive particles, the infrared sensor transmits signals to the PLC control circuit and controls the air cylinder to drive the turning plate to rotate, so that the massive particles can enter the block outlet chamber, the influence caused by manual monitoring can be reduced through the monitoring of the accumulation condition of the massive particles by the infrared sensor, the pertinence of opening the turning plate is improved, and the discharge of water and normal particles is reduced;
3. when the position of the turning plate is abnormal, the cover plate is taken down from the abnormal processing port by screwing the screw, and then the abnormal condition is processed through the abnormal processing port, so that the abnormal condition at the position of the turning plate is more convenient to process.
Drawings
FIG. 1 is a schematic diagram of a bulk trapping and separating device of a high-throughput pelletizing system according to an embodiment of the present application.
Fig. 2 is a schematic diagram for showing the structure of the flap.
Reference numerals illustrate: 1. a trapping chamber; 11. a feed inlet; 12. an observation port; 13. a transparent plate; 14. an exception handling port; 15. a cover plate; 16. a screw; 17. a handle; 2. a block outlet chamber; 21. a bulk particle outlet; 3. a feed chamber; 31. a normal particle outlet; 4. turning plate; 5. a filter grid; 6. controlling the monitoring component; 61. an infrared sensor; 7. a drive assembly; 71. a cylinder; 72. the cylinder shaft is driven.
Detailed Description
The present application is described in further detail below in conjunction with figures 1-2.
The embodiment of the application discloses a large-scale collection and separation device of a large-scale production granulating system.
Referring to fig. 1 and 2, a bulk trapping and separating device of a bulk yield dicing system comprises a trapping chamber 1, a bulk discharging chamber 2 and a feeding chamber 3, wherein a turning plate 4 is arranged between the trapping chamber 1 and the bulk discharging chamber 2, a filtering grid 5 is arranged between the feeding chamber 3 and the trapping chamber 1, the trapping chamber 1 is positioned above the bulk discharging chamber 2 and the feeding chamber 3, the trapping chamber 1 extends towards the bulk discharging chamber 2, a feeding port 11 is arranged at the top of the trapping chamber 1, a bulk particle outlet 21 is arranged at the bottom of the bulk discharging chamber 2, a normal particle outlet 31 is arranged at the bottom of the feeding chamber 3, the bulk discharging chamber 2 is obliquely arranged with a horizontal plane, the inclination angles of the filtering grid 5 and the bulk discharging chamber 2 are the same, a control monitoring component 6 is arranged on the side wall of the trapping chamber 1, a driving component 7 for driving the turning plate 4 to rotate is arranged on the side wall of the trapping chamber 1, and the control monitoring component 6 is electrically connected with the driving component 7.
When separating a large amount of cut particles, cut particles get into the entrapment room 1 by feed inlet 11, then cut particles drop on filtering grid 5, normal particle passes filtering grid 5 and gets into feeding room 3 and follow normal particle outlet 31 and flow, big piece particle is along filtering grid 5 flows, block and pile up in board 4 department through board 4, along with the continuous pile up of big piece particle, when big piece particle pile up the high predetermined value of reaching, control monitoring module 6 control drive board 4 rotates, make board 4 open, big piece particle gets into out piece room 2 along board 4, then follow big piece particle outlet 21 and flow, thereby realize the separation of big piece particle in cut particles, monitor the big piece particle pile up the condition of board 4 department through control monitoring module 6, effectively avoid big piece particle to pile up too much, reduce big piece particle pile up the influence of passing through to normal particle, improve the separation effect of cut particles.
Simultaneously, the block outlet chamber 2 and the filtering grid 5 are obliquely arranged, so that large particles can slide under the action of self gravity; the length of the trapping chamber 1 is prolonged so that the large particles are located at one side of the trapping chamber 1, reducing the influence of the large particles on the filtering performance of the filter grid 5.
Referring to fig. 1 and 2, the control monitoring assembly 6 in this embodiment includes an infrared sensor 61, the infrared sensor 61 is located between the flap 4 and the filter grid 5, the driving assembly 7 in this embodiment includes a cylinder 71, the infrared sensor 61 is electrically connected with the cylinder 71 through a PLC control circuit, an output shaft of the cylinder 71 is coaxially provided with a driving cylinder shaft 72, the driving cylinder shaft 72 is located below the filter grid 5, the flap 4 is fixedly connected with the driving cylinder shaft 72, when the flap 4 blocks large particles, the flap 4 interferes with the filter grid 5, and when the flap 4 is completely opened, one end of the flap 4 connected with the driving cylinder shaft 72 is located below the filter grid 5.
When the large particles are continuously piled up on the turnover plate 4 and the filter grid 5, the piled up height of the large particles is continuously increased, when the height is increased to a set height, the infrared sensor 61 transmits a signal to the PLC control circuit, the PLC control circuit controls the air cylinder 71 to rotate, the air cylinder 71 drives the turnover plate 4 to rotate through the driving air cylinder shaft 72 so that the turnover plate 4 is opened, the large particles piled up on the turnover plate 4 and the filter grid 5 can flow into the block chamber 2 along the turnover plate 4 and then flow out of the large particle outlet 21, then the infrared sensor 61 controls the air cylinder 71 to overturn through the PLC control circuit, the air cylinder 71 drives the turnover plate 4 to be closed, and the piled up height of the large particles is detected through the monitoring of the infrared sensor 61, so that the opening and closing of the turnover plate 4 are controlled, thereby the opening pertinence of the turnover plate 4 is improved, the effective discharge of the large particles is ensured, the number of the large particles of the turnover plate 4 is reduced, and the discharge of normal particles and water is reduced; the turning plate 4 is driven by the air cylinder 71, so that the reliability of opening and closing of the turning plate 4 is ensured; when the turning plate 4 is opened, the turning plate 4 is positioned below the filtering grid 5, so that the effect of massive particles on the effective closing of the turning plate 4 is effectively prevented.
Referring to fig. 1 and 2, an observation port 12 is formed in the top wall of the trapping chamber 1, a transparent plate 13 for blocking the observation port 12 is arranged on the top wall of the trapping chamber 1, the transparent plate 13 is a glass plate, an abnormality treatment port 14 is formed in the top wall of the trapping chamber 1, the abnormality treatment port 14 is located at the position of the turning plate 4, the turning plate 4 is inserted into the abnormality treatment port 14, a cover plate 15 for blocking the abnormality treatment port 14 is arranged on the top wall of the trapping chamber 1, the cover plate 15 is detachably connected with the top wall of the trapping chamber 1 through a screw 16, and a handle 17 is arranged on the cover plate 15.
An operator can observe the flow state of the cut particles in the trapping chamber 1 through the transparent plate 13 at the observation port 12, so that the state of the cut particles can be conveniently observed; when abnormal conditions such as blockage and the like occur at the turning plate 4, the screw 16 is screwed off, the cover plate 15 is removed from the abnormal processing port 14, and then an operator processes the abnormal conditions at the turning plate 4 through the abnormal processing port 14, so that the abnormal conditions are more convenient to handle; the provision of the handle 17 facilitates removal of the cover plate 15.
The implementation principle of the large-volume trapping and separating device of the large-volume granulating system is as follows: when separating a large amount of cut grains, cut grains enter the trapping chamber 1, cut grains are filtered through the filter grid 5, normal particles pass through the filter grid 5 and enter the feeding chamber 3, massive particles slide along the filter grid 5 and are piled up on the turning plate 4, when massive particles at the position of the turning plate 4 are piled up too much, the control detection assembly detects the piling degree of the massive particles and controls the driving assembly 7 to drive the turning plate 4 to rotate, the massive particles enter the discharging chamber 2 along the turning plate 4, thereby realizing separation of a large amount of cut grains, monitoring the piling condition of the massive particles at the position of the turning plate 4 through the control monitoring assembly 6, timely cleaning the massive particles piled up on the turning plate 4 and the filter grid 5, effectively avoiding the massive particles to be piled up too much, reducing the influence of massive particle piling on the passing of normal particles, and improving the separation effect of cut grains.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (8)
1. The utility model provides a big volume of production pelleted system collets separator which characterized in that: including entrapment room (1), play piece room (2) and feeding room (3), entrapment room (1) with go out and be equipped with between the piece room (2) and turn over board (4), feeding room (3) with be equipped with between entrapment room (1) filtration grid (5), be equipped with on entrapment room (1) lateral wall and be used for the drive turn over board (4) pivoted drive assembly (7), be equipped with on entrapment room (1) lateral wall and be used for monitoring control monitoring subassembly (6) of big piece particle on filtration grid (5), control monitoring subassembly (6) with drive assembly (7) electric connection.
2. The mass collection and separation device of the mass production dicing system of claim 1, wherein: the driving assembly (7) comprises a cylinder (71), a driving cylinder shaft (72) is arranged at the output shaft end of the cylinder (71), and the driving cylinder shaft (72) is connected with the turning plate (4).
3. A mass collection and separation device for a mass production dicing system as claimed in claim 2, wherein: the drive cylinder shaft (72) is located on the side of the filter grid (5) facing away from the collecting chamber (1).
4. A mass collection and separation device for a mass production dicing system as claimed in claim 2, wherein: the control monitoring assembly (6) comprises an infrared sensor (61), and the infrared sensor (61) is electrically connected with the air cylinder (71) through a PLC control circuit.
5. The mass collection and separation device of the mass production dicing system of claim 1, wherein: an observation port (12) is formed in the side wall of the trapping chamber (1), and a transparent plate (13) for blocking the observation port (12) is arranged on the side wall of the trapping chamber (1).
6. The mass collection and separation device of the mass production dicing system of claim 1, wherein: an exception handling port (14) is formed in the side wall of the trapping chamber (1), and a cover plate (15) for blocking the exception handling port (14) is arranged on the side wall of the trapping chamber (1).
7. The mass collection and separation device of the mass production dicing system of claim 6, wherein: the cover plate (15) is provided with a handle (17), and the cover plate (15) is detachably connected with the side wall of the trapping chamber (1) through a screw (16).
8. The mass collection and separation device of the mass production dicing system of claim 1, wherein: the block outlet chamber (2) is obliquely arranged, and the inclination angle of the filter grid (5) is the same as that of the block outlet chamber (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322181554.3U CN220517278U (en) | 2023-08-14 | 2023-08-14 | Large-yield granule cutting system large-block capturing and separating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322181554.3U CN220517278U (en) | 2023-08-14 | 2023-08-14 | Large-yield granule cutting system large-block capturing and separating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220517278U true CN220517278U (en) | 2024-02-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322181554.3U Active CN220517278U (en) | 2023-08-14 | 2023-08-14 | Large-yield granule cutting system large-block capturing and separating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220517278U (en) |
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2023
- 2023-08-14 CN CN202322181554.3U patent/CN220517278U/en active Active
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