CN220514465U - Electrostatic oiling machine knife beam heating system - Google Patents
Electrostatic oiling machine knife beam heating system Download PDFInfo
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- CN220514465U CN220514465U CN202322173698.4U CN202322173698U CN220514465U CN 220514465 U CN220514465 U CN 220514465U CN 202322173698 U CN202322173698 U CN 202322173698U CN 220514465 U CN220514465 U CN 220514465U
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- heating
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- oil tank
- spraying
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 226
- 238000005507 spraying Methods 0.000 claims abstract description 58
- 239000007788 liquid Substances 0.000 claims abstract description 27
- 238000002347 injection Methods 0.000 claims abstract description 8
- 239000007924 injection Substances 0.000 claims abstract description 8
- 238000004080 punching Methods 0.000 claims description 19
- 239000007921 spray Substances 0.000 claims description 15
- 239000003921 oil Substances 0.000 description 103
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 7
- 230000000694 effects Effects 0.000 description 3
- 239000010865 sewage Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010724 circulating oil Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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- Electrostatic Spraying Apparatus (AREA)
Abstract
The utility model provides a knife beam heating system of an electrostatic oiling machine, which comprises a heating oil tank, a heating device, at least one spraying heating pipe and at least one knife beam heating pipe, wherein the heating oil tank is connected with the heating device; the heating oil tank is filled with heating oil, the heating device is connected with the heating oil tank, and the heating device is used for heating the oil in the heating oil tank; the spraying heating pipe is fixedly arranged in the heating oil tank and is contacted with oil, and two ends of the spraying heating pipe penetrate out of the heating oil tank and are respectively connected with a spraying liquid injection port of the knife beam and a spraying liquid supply device; the knife beam heating pipe is fixedly arranged in the knife beam, and two ends of the knife beam heating pipe penetrate out of the knife beam and are respectively connected with an oil outlet and an oil return port of the heating oil tank; the heating system provided by the utility model adopts a double heating mode, and heats the spray coating liquid in advance before the spray coating liquid is injected into the knife beam, and synchronously heats the knife beam, so that the temperature of the spray coating liquid is ensured as much as possible, and heating oil circularly flows in the closed oil pipe, thereby effectively avoiding the problem of leakage of the heating oil.
Description
Technical Field
The utility model relates to the field of oiling machines, in particular to a knife beam heating system of an electrostatic oiling machine.
Background
The knife beam is one of key components for oiling or smearing in the electrostatic oiling machine, the knife beam heating system of the electrostatic oiling machine is used for heating the knife beam, the viscosity of the spray oiling can be reduced by heating the knife beam, and the oiling uniformity is improved;
the existing knife beam heating system is generally characterized in that a heating oil tank is arranged above an oil coating chamber, oil in the heating oil tank is heated through a heating wire, and the heated oil is controlled to flow to a heat exchange cavity of a knife beam through a circulating oil pump, so that oil spraying and coating are indirectly heated; however, this approach not only has a lower heating efficiency, but also requires a longer time for the spray oil to rise to a predetermined temperature; and because the knife beam is generally formed by combining two knife bodies, the heat exchange cavity in the knife beam has a sealing problem, heating oil is easy to leak, spraying oil is likely to be polluted, and the volume of the oil in the heating oil tank is likely to be insufficient to send dry combustion, so that a safety problem is generated.
Disclosure of Invention
In order to solve the problems, the utility model provides the electrostatic oiling machine knife beam heating system, which adopts a double heating mode to heat in advance before spraying liquid is injected into the knife beam and synchronously heat the knife beam, so that the temperature of the spraying liquid is ensured as much as possible, the spraying efficiency and effect are improved, and meanwhile, heating oil circularly flows in a closed oil pipe, so that the problem of leakage of the heating oil is effectively avoided.
The utility model provides a knife beam heating system of an electrostatic oiling machine, which comprises a heating oil tank 1, a heating device 2, at least one spraying heating pipe 3 and at least one knife beam heating pipe 4;
the heating oil tank 1 is filled with heating oil, the heating device 2 is connected with the heating oil tank 1, and the heating device 2 is used for heating the oil in the heating oil tank 1; the spraying heating pipe 3 is fixedly arranged in the heating oil tank 1 and is in contact with the oil liquid, and two ends of the spraying heating pipe 3 penetrate out of the heating oil tank 1 and are respectively connected with a spraying liquid injection port of the knife beam 8 and a spraying liquid supply device 9; the knife beam heating pipe 4 is fixedly arranged in the knife beam 8, and two ends of the knife beam heating pipe 4 penetrate out of the knife beam 8 and are respectively connected with the oil outlet 11 and the oil return port 12 of the heating oil tank 1.
In an embodiment of the present utility model, the knife beam heating pipe 4 is disposed around the spraying cavity 10 in the knife beam 8, and the outer wall of the spraying cavity 10 contacts.
In one embodiment of the utility model, the knife beam heating tube 4 is arranged in a spray cavity 10 in the knife beam 8 and is in contact with the spray liquid in the spray cavity 10.
In an embodiment of the present utility model, the portion of the knife beam heating tube 4 located in the knife beam 8 is in a U shape or a spiral shape.
In an embodiment of the present utility model, the electrostatic oiling machine knife beam heating system further includes a heating electromagnetic valve 5 and a heating circulation pump 6;
the oil outlet 11 of the heating oil tank 1 is connected with one end of the heating pipe 4 of the knife beam 8 sequentially through the heating electromagnetic valve 5 and the heating circulating pump 6.
In one embodiment of the utility model, the electrostatic oiling machine knife beam heating system further comprises at least one punching knife electromagnetic valve 7;
at least one punching cutter oil port is formed in the heating oil tank 1, one end of the punching cutter electromagnetic valve 7 is connected with the punching cutter oil port, and the other end of the punching cutter electromagnetic valve 7 is connected with a spraying liquid injection port of the cutter beam 8.
In one embodiment of the present utility model, the heating device 2 includes a heating element 13, a housing 14, a temperature sensor 16, and a controller 17;
the shell 14 is connected with the heating oil tank 1, the control end of the heating element 13, the output end of the temperature sensor 16 and the controller 17 are arranged in the shell 14, the heating end of the heating element 13 is arranged in the heating oil tank 1, the control end of the heating element 13 is connected with the controller 17, the temperature sensing end of the temperature sensor 16 is arranged in the heating oil tank 1, and the output end of the temperature sensor 16 is connected with the controller 17;
the temperature sensor 16 is configured to detect a temperature of the oil in the heating oil tank 1, and send the detected oil temperature value to the controller 17;
the controller 17 is configured to control the working state of the heating element 13 according to the received oil temperature value and a heating temperature value preset by a user.
In one embodiment of the present utility model, the portion of the spray heating pipe 3 located in the heating oil tank 1 is in a U shape or a spiral shape.
In an embodiment of the present utility model, an oil filling port is formed at the top of the heating oil tank 1.
In an embodiment of the present utility model, a drain 15 is provided at the bottom of the heating tank 1.
The utility model has the beneficial effects that:
the electrostatic oiling machine knife beam heating system provided by the utility model adopts a double heating mode, and heats the knife beam in advance before spraying liquid is injected into the knife beam, and synchronously heats the knife beam, so that the temperature of the spraying liquid is ensured as much as possible, the spraying efficiency and effect are improved, and meanwhile, heating oil circularly flows in a closed oil pipe, so that the problem of leakage of the heating oil is effectively avoided.
Drawings
Fig. 1 is a schematic structural view of a heating oil tank 1 according to an embodiment of the present utility model;
fig. 2 is a schematic cross-sectional view of a heating tank 1 according to an embodiment of the present utility model;
fig. 3 is a schematic view showing an internal structure of the heating oil tank 1 according to an embodiment of the present utility model;
fig. 4 is a schematic oil circuit diagram of a knife beam heating system of an electrostatic oiling machine according to one embodiment of the utility model.
Reference numerals illustrate: the spray coating device comprises a heating oil tank 1, a heating device 2, a spray coating heating pipe 3, a knife beam heating pipe 4, a heating electromagnetic valve 5, a heating circulating pump 6, a punching knife electromagnetic valve 7, a knife beam 8, a spray coating liquid supply device 9, a spray coating cavity 10, an oil outlet 11, an oil return port 12, a heating element 13, a shell 14, a sewage drain 15, a temperature sensor 16 and a controller 17.
Detailed Description
It should be noted that, in the present utility model, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present utility model, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
In an embodiment of the present utility model, as shown in fig. 1-3, there is provided a preferred embodiment of a knife beam heating system of an electrostatic oiling machine, comprising a heating oil tank 1, a heating device 2, two spray heating pipes 3, two knife beam heating pipes 4, a heating electromagnetic valve 5, a heating circulation pump 6 and two punching electromagnetic valves 7;
the heating oil tank 1 is filled with heating oil, the heating device 2 is connected with the heating oil tank 1, and the heating device 2 is used for heating the oil in the heating oil tank 1; the two spraying heating pipes 3 are fixedly arranged in the heating oil tank 1 and are in contact with the oil liquid, two ends of the two spraying heating pipes 3 penetrate out of the heating oil tank 1, one ends of the two spraying heating pipes 3 are respectively connected with spraying liquid injection openings of the two knife beams 8, and the other ends of the two spraying heating pipes 3 are connected with the spraying liquid supply device 9; the two knife beam heating pipes 4 are respectively fixedly arranged around the spraying cavity 10 in the two knife beams 8 and are in contact with the outer wall of the spraying cavity 10, the two ends of the knife beam heating pipes 4 penetrate out of the knife beams 8, the oil outlets 11 of the heating oil tank 1 are connected with one ends of the two knife beam heating pipes 4 sequentially through the heating electromagnetic valve 5 and the heating circulating pump 6, and the oil return port 12 of the heating oil tank 1 is connected with the other ends of the two knife beam heating pipes 4;
it can be understood that the knife beam heating pipe 4 can be arranged around the spraying cavity 10 in the knife beam 8, and can also be directly arranged in the spraying cavity 10 in the knife beam 8, so that the knife beam heating pipe 4 is directly contacted with the spraying liquid, and the knife beam 8 is synchronously heated by utilizing the heat conducting property of the spraying liquid when the spraying liquid is heated;
two punching cutter oil ports are formed in the heating oil tank 1, one end of each punching cutter electromagnetic valve 7 is connected with the corresponding punching cutter oil port, and the other ends of the two punching cutter electromagnetic valves 7 are respectively connected with spraying liquid injection ports of the two cutter beams 8; the heating oil tank 1 is also provided with an oil filling port (not shown in the figure) and a sewage draining port 15, and the oil filling port and the sewage draining port 15 are respectively arranged at the top and the bottom of the heating oil tank 1.
In an embodiment of the present utility model, as shown in fig. 2 and 3, the heating device 2 includes a heating element 13 (such as a heating tube, a heating wire, etc.), a housing 14, a temperature sensor 16, and a controller 17;
the shell 14 is connected with the heating oil tank 1, the control end of the heating element 13, the output end of the temperature sensor 16 and the controller 17 are arranged in the shell 14, the heating end of the heating element 13 is arranged in the heating oil tank 1, the control end of the heating element 13 is connected with the controller 17, the temperature sensing end of the temperature sensor 16 is arranged in the heating oil tank 1, and the output end of the temperature sensor 16 is connected with the controller 17;
the temperature sensor 16 is configured to detect a temperature of the oil in the heating oil tank 1, and send the detected oil temperature value to the controller 17;
the controller 17 is configured to control the working state of the heating element 13 according to the received oil temperature value and a heating temperature value preset by a user.
In an embodiment of the present utility model, a portion of the spray heating pipe 3 located in the heating oil tank 1 is in a U shape or a spiral shape, and a portion of the knife beam heating pipe 4 located in the knife beam 8 is in a U shape or a spiral shape;
it will be appreciated that the spray heating tube 3 and the knife beam heating tube 4 may take on other heating tube profiles than U-shaped and spiral-shaped.
Specifically, the principle of the electrostatic oiling machine knife beam heating system provided by the utility model is as follows:
the spraying liquid is anti-rust oil, and a user injects oil with preset capacity through an oil injection port of the heating oil tank 1 for heating the anti-rust oil and the knife beam 8;
when in use, a user enables oil in the heating oil tank to reach a specified temperature in advance through the heating device 2, and opens the heating electromagnetic valve 5 and the heating circulating pump 6 to enable the oil in the heating oil tank to circularly flow in the knife beam 8 and between the heating oil tanks so as to heat the knife beam 8 and the spraying cavity 10 in the knife beam 8 to reach a preset working temperature; meanwhile, the external anti-rust oil supply device controls the anti-rust oil to be injected into the knife beam 8 through the spraying heating pipe 3, and when the anti-rust oil passes through the part of the spraying heating pipe 3 positioned in the heating oil tank 1, the anti-rust oil is influenced by the height Wen Youye in the heating oil tank 1 so as to improve the temperature of the anti-rust oil; when the rust-preventive oil is injected into the spraying cavity 10 of the knife beam 8, the rust-preventive oil entering the spraying cavity 10 is kept or further reaches the preset spraying temperature because the spraying cavity 10 is heated by the knife beam heating pipe 4 before, so that the viscosity indication of the rust-preventive oil sprayed out of the knife beam is ensured, the rust-preventive oil can uniformly flow on the knife beam 8, and the spraying effect and quality are improved;
when the cutter beam 8 needs to be washed, a user opens the cutter punching electromagnetic valve 7 and a cutter punching controller on the oiling machine, and closes the rust-preventive oil supply device, so that oil in the heating oil tank is injected into the spraying cavity 10 of the cutter beam 8 through the cutter punching electromagnetic valve 7, and the gap inside the cutter beam is cleaned under the control of the cutter punching controller, so that oil residues, impurities and the like on the cutter beam 8 are removed.
It is apparent that the above examples are only examples for the purpose of more clearly expressing the technical solution of the present utility model, and are not limiting the embodiments of the present utility model. It will be apparent to those skilled in the art from this disclosure that various other changes and modifications can be made herein without departing from the spirit and scope of the utility model. The scope of the utility model is therefore intended to be covered by the appended claims.
Claims (10)
1. The electrostatic oiling machine knife beam heating system is characterized by comprising a heating oil tank (1), a heating device (2), at least one spraying heating pipe (3) and at least one knife beam heating pipe (4);
the heating oil tank (1) is filled with heating oil, the heating device (2) is connected with the heating oil tank (1), and the heating device (2) is used for heating the oil in the heating oil tank (1); the spraying heating pipe (3) is fixedly arranged in the heating oil tank (1) and is in contact with the oil, and two ends of the spraying heating pipe (3) penetrate out of the heating oil tank (1) and are respectively connected with a spraying liquid injection port of the knife beam (8) and a spraying liquid supply device (9); the knife beam heating pipe (4) is fixedly arranged in the knife beam (8), and two ends of the knife beam heating pipe (4) penetrate out of the knife beam (8) and are respectively connected with an oil outlet (11) and an oil return port (12) of the heating oil tank (1).
2. A heating system for a knife beam of an electrostatic oiling machine according to claim 1, which is characterized by further comprising a heating electromagnetic valve (5) and a heating circulating pump (6);
an oil outlet (11) of the heating oil tank (1) is connected with one end of the knife beam heating pipe (4) sequentially through the heating electromagnetic valve (5) and the heating circulating pump (6).
3. An electrostatic oiling machine knife beam heating system according to claim 1, characterized by further comprising at least one die cutter solenoid valve (7);
at least one punching tool oil port is formed in the heating oil tank (1), one end of the punching tool electromagnetic valve (7) is connected with the punching tool oil port, and the other end of the punching tool electromagnetic valve (7) is connected with the spraying liquid injection port of the tool beam (8).
4. An electrostatic oiling machine knife beam heating system according to claim 1, characterized in that said knife beam heating tube (4) is arranged around a spray cavity (10) in said knife beam (8) and in contact with the outer wall of said spray cavity (10).
5. An electrostatic oiling machine knife beam heating system according to claim 1, characterized in that said knife beam heating tube (4) is arranged in a spray cavity (10) in said knife beam (8) and is in contact with the spray liquid in the spray cavity (10).
6. An electrostatic oiling machine knife beam heating system according to any one of claims 1-5, characterized in that the part of said knife beam heating tube (4) located in said knife beam (8) is U-shaped or spiral.
7. An electrostatic oiling machine knife beam heating system according to any one of claims 1-5, characterized in that said heating device (2) comprises a heating element (13), a housing (14), a temperature sensor (16) and a controller (17);
the shell (14) is connected with the heating oil tank (1), the control end of the heating element (13), the output end of the temperature sensor (16) and the controller (17) are arranged in the shell (14), the heating end of the heating element (13) is arranged in the heating oil tank (1), the control end of the heating element (13) is connected with the controller (17), the temperature sensing end of the temperature sensor (16) is arranged in the heating oil tank (1), and the output end of the temperature sensor (16) is connected with the controller (17);
the temperature sensor (16) is used for detecting the temperature of the oil in the heating oil tank (1) and sending the detected oil temperature value to the controller (17);
the controller (17) is used for controlling the working state of the heating element (13) according to the received oil temperature value and a heating temperature value preset by a user.
8. An electrostatic oiling machine knife beam heating system according to any one of claims 1-5, characterized in that the part of said spray heating pipe (3) located in said heating oil tank (1) is U-shaped or spiral.
9. A heating system for a knife beam of an electrostatic oiling machine according to any one of claims 1-5, characterized in that the top of the heating oil tank (1) is provided with an oil filling port.
10. A heating system for a knife beam of an electrostatic oiling machine according to any one of claims 1-5, characterized in that a drain (15) is provided at the bottom of the heating tank (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322173698.4U CN220514465U (en) | 2023-08-14 | 2023-08-14 | Electrostatic oiling machine knife beam heating system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322173698.4U CN220514465U (en) | 2023-08-14 | 2023-08-14 | Electrostatic oiling machine knife beam heating system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220514465U true CN220514465U (en) | 2024-02-23 |
Family
ID=89939095
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322173698.4U Active CN220514465U (en) | 2023-08-14 | 2023-08-14 | Electrostatic oiling machine knife beam heating system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220514465U (en) |
-
2023
- 2023-08-14 CN CN202322173698.4U patent/CN220514465U/en active Active
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