CN220512206U - Bobbin paper breakage detection device for YF72 material station - Google Patents
Bobbin paper breakage detection device for YF72 material station Download PDFInfo
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- CN220512206U CN220512206U CN202322004175.7U CN202322004175U CN220512206U CN 220512206 U CN220512206 U CN 220512206U CN 202322004175 U CN202322004175 U CN 202322004175U CN 220512206 U CN220512206 U CN 220512206U
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- 238000001514 detection method Methods 0.000 title claims abstract description 28
- 238000009434 installation Methods 0.000 claims abstract description 10
- 230000008859 change Effects 0.000 claims abstract description 8
- 230000001681 protective effect Effects 0.000 claims description 2
- 235000019504 cigarettes Nutrition 0.000 abstract description 19
- 230000007547 defect Effects 0.000 abstract description 3
- 238000004904 shortening Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000012544 monitoring process Methods 0.000 description 7
- 238000012423 maintenance Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 241000282485 Vulpes vulpes Species 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
The utility model relates to a bobbin paper breakage detection device for a YF72 material station, which comprises a photoelectric sensor and a main body bracket. The light source of the photoelectric sensor is aligned on the tipping paper, and the tipping paper breakage is judged by identifying the change of the distance from the tipping paper to the photoelectric sensor. The main body bracket comprises a mounting platform and a fixed end; the mounting platform is used for mounting the photoelectric sensor; the fixed end is provided with a through hole, and the main body support can be fixedly installed on the material station power roller installation frame through bolts. The installation position of the detection device is close to the tipping paper splicing part, so that the cigarette machine can timely know real-time dynamics of tipping paper, and after the tipping paper is spliced, the cigarette machine can be stopped for the first time no matter any position in the YF72 material station is broken or is not conveyed in place, thereby enabling a unit operator to quickly find and solve the problem of tipping paper breakage, greatly shortening the waiting time of the machine, and reducing and even directly avoiding the quality defect cigarettes.
Description
Technical Field
The utility model relates to the field of cigarette production machinery, in particular to a bobbin paper breakage detection device for a YF72 material station.
Background
In the cigarette production process, a cigarette machine set is needed, and cigarette paper and tipping paper in the cigarette machine set are provided by a material station. The YF72 material station consists of two automatic bobbin paper replacing machines, a rectangular coordinate robot and a peripheral frame. The automatic cigarette paper feeding device is mainly used for fully automatically feeding cigarette paper and tipping paper to a cigarette making machine. The logistics automation degree is high, resources can be better integrated, energy is saved, the production capacity is improved, the labor intensity is reduced, the labor force is reduced, and the like, so that a great development space is created. The whole site can be connected with an upstream logistics system, comprises an electric control system connected with the upstream logistics system, a logistics tray receiving point and the like, and is provided with an advanced automatic monitoring system, so that real-time monitoring can be realized on automatic bobbin paper replacement machines, robots, auxiliary materials and the like, and operators operating the winding and connecting unit can conveniently monitor the whole site in real time. The YF72 material station basically realizes real-time monitoring of the whole process of each production link on auxiliary materials, but finds that the conveying channel of the tipping paper is long in the actual use process, and the tipping paper breaks when being spliced or encountering the tipping paper with poor shape, the sensor for monitoring the breakage of the tipping paper is usually arranged at the rear end, the problem of broken or failed splicing of the tipping paper at the front end is caused because the sensor for monitoring the breakage of the tipping paper is not fully considered at the mounting position, the tipping paper at the rear part is continuously conveyed, the sensor detects the existence of the tipping paper to lag, and then the machine cannot stop in time at the first time after the tipping paper is broken, so that the broken tipping paper can be continuously carried forward by the cigarette machine until the tipping paper existence detection of the self-carried tipping paper of the cigarette machine finds the tipping paper breakage, and the tipping paper is not tight and can not stably walk or the tipping paper breaks, so that cigarettes with quality defects can be caused. The operation of the equipment is restored again after the shutdown maintenance is problematic, so that a long time is consumed, the production efficiency is affected, and the material is wasted.
Disclosure of Invention
In order to solve the problems, the utility model provides the bobbin paper breakage detection device for the YF72 material station, wherein the monitoring position of the tipping paper breakage is changed through the adjustable mounting bracket, the detection sensitivity is ensured, the real-time dynamic state of the tipping paper can be timely known by a cigarette machine, and when the tipping paper is broken or not conveyed in place at any position in the YF72 material station, the cigarette machine can be stopped for the first time, so that a machine set operator can quickly find and solve the tipping paper breakage problem, and the stop waiting time of equipment can be shortened to a great extent. In particular, the object of the utility model is achieved in that:
bobbin paper breakage detection device for YF72 material station includes:
the photoelectric sensor is used for judging that the tipping paper is broken by identifying the change of the distance from the tipping paper to the photoelectric sensor, and the light source of the photoelectric sensor is aligned on the tipping paper;
the main body bracket comprises a mounting platform and a fixed end; the mounting platform is used for mounting the photoelectric sensor; the fixed end is provided with a through hole, and the main body support can be fixedly installed on the material station power roller installation frame through bolts.
Further, the fixed end and the mounting platform are hinged, nuts and bolts are arranged at two ends of the hinged position, and the relative positions of the mounting platform and the fixed end can be fixed by screwing the nuts.
Further, the mounting platform comprises a fixed plate and a movable plate; the fixed plate is hinged with the fixed end, the movable plate is attached to the fixed plate and installed, and the movable plate can slide on the fixed plate.
Further, opposite clamping grooves are formed in two ends of the bottom surface of the movable plate, the width of each clamping groove is the same as the thickness of the fixed plate, and the fixed plate can slide in each clamping groove.
Further, a threaded locking through hole is formed in the bottom of the clamping groove, a locking screw is arranged, and the relative positions of the fixed plate and the movable plate can be fixed by screwing the locking screw.
Further, the movable plate top surface is provided with three guard plates perpendicular to the top surface, the photoelectric sensor can be installed in the guard plates, and the receiving and transmitting ends of the photoelectric sensor face the direction without the guard plates during installation.
Further, a flange is arranged on one side of the top surface of the movable plate, which is not provided with a protective edge, and the height of the flange is lower than that of the receiving and transmitting end of the photoelectric sensor.
Further, the distance between two opposite guard plates is larger than the width of the photoelectric sensor, and the two guard plates are provided with threaded adjusting through holes, and are respectively provided with an adjusting screw; after the photoelectric sensor is installed, the installation position of the photoelectric sensor can be adjusted and fixed by rotating the two adjusting screws.
Further, the guard plate is provided with a mounting hole, and the mounting hole can be used for conveniently adjusting the photoelectric sensor switch and allowing the connecting wire of the photoelectric sensor to pass through.
When in use, the fixed end 11 of the main body bracket of the detection device 1 is fixed on the power roller mounting frame 21 of the material station 2 below the tipping paper splicing part 22 through bolts. The photosensor 14 is mounted on the movable plate 13 of the mounting platform. And after the rotation fixing plate 12 is adjusted to a proper angle, the angle of the fixing plate 12 is fixed by screwing bolts and nuts at two ends of the hinge. The movable plate 13 slides on the fixed plate 12, the distance from the photoelectric sensor 14 to the tipping paper 3 is adjusted, and after the adjustment is proper, the locking screw 132 is screwed to fix the relative positions of the movable plate 13 and the fixed plate 12. The lateral mounting position of the photosensor 14 is then adjusted and fixed by rotating the adjusting screw 135 to ensure that the light source of the photosensor 14 is aligned with the tipping paper 3 at the position to be detected and that a change in the distance of the tipping paper 3 to the photosensor 14 can be identified. The connecting wires of the photoelectric sensor 14 pass through the mounting holes 136 on the guard plate 133, so that the connecting wires can be smoothly connected to other devices or systems. When the tipping paper 3 breaks, the photosensor 14 will recognize the change in the distance of the tipping paper 3 to the photosensor 14 and emit a corresponding signal.
The utility model has the following beneficial effects:
according to the utility model, the mounting position of the detection device is close to the tipping paper splicing position by changing the monitoring position of tipping paper breakage, so that the real-time dynamics of tipping paper can be known timely by the cigarette making machine, and when tipping paper is broken or not conveyed in place at any position in the YF72 material station, the cigarette making machine can be stopped for the first time, so that a machine set operator can quickly find and solve the tipping paper breakage problem, the stop waiting time of equipment can be shortened to a great extent, and meanwhile, the generation of quality defect cigarettes can be reduced or even directly avoided.
The angle, the transverse position and the longitudinal position of the photoelectric sensor can be accurately adjusted through the main body bracket, so that the photoelectric sensor is arranged at the position with highest detection accuracy; and the detection position can be adjusted according to the size of the tipping paper, so that the tipping paper is suitable for production requirements of various specifications.
The manufacturing and transformation structure is ingenious and reasonable, the original machine is not greatly changed, and the original machine is additionally provided with the machine; greatly shortens the maintenance time, reduces the maintenance difficulty and greatly improves the effective operation rate of the equipment.
Drawings
FIG. 1 is a perspective view of the structure of the device of the present utility model;
FIG. 2 is another perspective view of the structure of the device according to the present utility model;
FIG. 3 is a perspective view of the use of the device of the present utility model;
FIG. 4 is a front view of the use scenario of the device of the present utility model;
FIG. 5 is a schematic view of the installation of the device according to the present utility model;
FIG. 6 is an exploded view of the structure of the device according to the present utility model;
FIG. 7 is a schematic view of the adjustment of the longitudinal position of the photosensor;
FIG. 8 is a schematic view of the lateral position adjustment of the photosensor;
FIG. 9 is a schematic view of the photosensor angle adjustment;
in the figure:
1-detecting device, 11-fixed end, 12-fixed plate, 13-movable plate, 131-clamping groove, 132
Locking screw, 133, guard plate, 134, flange, 135, adjusting screw, 136, mounting
A hole, 14-a photosensor;
2-a material station, 21-a power roller mounting rack and 22-a tipping paper splicing part;
3-tipping paper.
Detailed Description
In order to make the technical means, the creation characteristics and the achievement of the utility model easy to understand, the technical scheme of the utility model is further described below by combining one embodiment and a specific implementation mode of the bobbin paper breakage detection device for the YF72 material station.
As shown in fig. 1-9, the specific examples given for the present utility model are as follows:
a bobbin paper breakage detection device 1 for a YF72 material station 2 comprises a main body bracket and a photoelectric sensor 14. The main body support comprises a mounting platform and a fixed end 11, the mounting platform is used for mounting the photoelectric sensor 14, the fixed end 11 is provided with a through hole, and the main body support can be fixedly mounted on a material station 2 power roller mounting frame 21 below a tipping paper splicing part 22 through bolts. The mounting platform comprises a fixed plate 12 and a movable plate 13; the fixed plate 12 is hinged with the fixed end 11, nuts and bolts are arranged at two ends of the hinged position, and the relative positions of the fixed plate 12 and the fixed end 11 can be fixed by screwing the nuts. Opposite clamping grooves 131 are formed in two ends of the bottom surface of the movable plate 13, and the width of each clamping groove 131 is the same as the thickness of the fixed plate 12; the movable plate 13 is attached to the fixed plate 12, and the fixed plate 12 can slide in the clamping groove 131. The bottom of the clamping groove 131 is provided with a threaded locking through hole, a locking screw 132 is arranged, and the relative positions of the fixed plate 12 and the movable plate 13 can be fixed by screwing the locking screw 132. The movable plate 13 is provided with a guard plate 133 with three faces perpendicular to the top face, the photoelectric sensor 14 can be installed in the guard plate 133, and when the photoelectric sensor 14 is installed, the receiving and transmitting end faces in the direction without the guard plate 133. The side of the top surface of the movable plate 13, which is not provided with the guard edge, is provided with a guard edge 134, and the height of the guard edge 134 is lower than the height of the receiving and transmitting end of the photoelectric sensor 14. The distance between two opposite guard plates 133 in the guard plates 133 is larger than the width of the photoelectric sensor 14, and the two guard plates 133 are provided with threaded adjusting through holes, and are respectively provided with an adjusting screw 135; the installation position of the photosensor 14 can be adjusted and fixed by rotating the two adjusting screws 135 after the photosensor 14 is installed. The guard plate 133 is provided with a mounting hole 136, and the mounting hole 136 can be used for conveniently adjusting the switch of the photoelectric sensor 14 and allowing the connecting wire of the photoelectric sensor 14 to pass through. The photoelectric sensor 14 is arranged, the light source of the photoelectric sensor is aligned on the tipping paper 3, and the tipping paper 3 is judged to be broken by identifying the change of the distance from the tipping paper 3 to the photoelectric sensor 14.
The original usage model of the photoelectric sensor 14 is: the effective detection range of the reflective photoelectric switch with the polarization filtering function of ML100-55/95/103 of pepperl+fuchs is 0-5m, the distance of the reflecting plate is 0.01-5m, and the diameter of a light spot is about 500mm at a detection distance of 7 m;
the improved model is as follows: the reflector plate type photoelectric sensor 14 with the polarized filter plates in OBG-R101-2 EP-IO of pepperl+fuchs has the spot diameter of about 170mm at the detection distance of 3.5m, is rapid and convenient in adjustment mode, is very suitable for a long-distance reflection operation mode, and is diffusely reflected by a self-contained receiver; the light spot focusing is better and not divergent in the actual use process.
When in use, the fixed end 11 of the main body bracket of the detection device 1 is fixed on the power roller mounting frame 21 of the material station 2 through bolts. The photosensor 14 is mounted on the movable plate 13 of the mounting platform. And after the rotation fixing plate 12 is adjusted to a proper angle, the angle of the fixing plate 12 is fixed by screwing bolts and nuts at two ends of the hinge. The movable plate 13 slides on the fixed plate 12, the distance from the photoelectric sensor 14 to the tipping paper 3 is adjusted, and after the adjustment is proper, the locking screw 132 is screwed to fix the relative positions of the movable plate 13 and the fixed plate 12. The lateral mounting position of the photosensor 14 is then adjusted and fixed by rotating the adjusting screw 135 to ensure that the light source of the photosensor 14 is aligned with the tipping paper 3 at the position to be detected and that a change in the distance of the tipping paper 3 to the photosensor 14 can be identified. The connecting wires of the photoelectric sensor 14 pass through the mounting holes 136 on the guard plate 133, so that the connecting wires can be smoothly connected to other devices or systems. When the tipping paper 3 breaks, the photosensor 14 will recognize the change in the distance of the tipping paper 3 to the photosensor 14 and emit a corresponding signal. The novel tipping paper 3 fracture sensor wiring point uses the I/O point of the original machine, thus using the shutdown signal of the original machine and needing no modification of the hardware configuration of the original machine.
It is to be understood that the above-described embodiments of the present utility model are merely illustrative of or explanation of the principles of the present utility model and are in no way limiting of the utility model. Accordingly, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present utility model should be included in the scope of the present utility model. Furthermore, the appended claims are intended to cover all such changes and modifications that fall within the scope and boundary of the appended claims, or equivalents of such scope and boundary.
Claims (9)
1. Bobbin paper breakage detection device for YF72 material station, characterized by comprising:
a photoelectric sensor (14) with a light source aligned on the tipping paper (3), and determining that the tipping paper (3) is broken by recognizing the change of the distance from the tipping paper (3) to the photoelectric sensor (14);
the main body bracket comprises a mounting platform and a fixed end (11); the mounting platform is used for mounting a photoelectric sensor (14); the fixed end (11) is provided with a through hole, and the main body support can be fixedly installed on the power roller installation frame (21) of the material station (2) through bolts.
2. The bobbin paper breakage detection device for YF72 material station as claimed in claim 1, wherein: the fixing end (11) is hinged with the mounting platform, nuts and bolts are arranged at two ends of the hinged position, and the relative positions of the mounting platform and the fixing end (11) can be fixed by screwing the nuts.
3. A bobbin paper breakage detection device for YF72 material station as claimed in claim 2, wherein: the mounting platform comprises a fixed plate (12) and a movable plate (13); the fixed plate (12) is hinged with the fixed end (11), the movable plate (13) is attached to the fixed plate (12) and the movable plate (13) can slide on the fixed plate (12).
4. A bobbin paper breakage detection device for YF72 material station as claimed in claim 3, wherein: opposite clamping grooves (131) are formed in two ends of the bottom surface of the movable plate (13), the width of each clamping groove (131) is the same as the thickness of the corresponding fixed plate (12), and the fixed plate (12) can slide in each clamping groove (131).
5. The bobbin paper breakage detection device for YF72 material station of claim 4, wherein: the bottom of the clamping groove (131) is provided with a threaded locking through hole, a locking screw (132) is arranged, and the locking screw (132) is screwed to fix the relative positions of the fixed plate (12) and the movable plate (13).
6. A bobbin paper breakage detection device for YF72 material station as claimed in any one of claims 3 to 5, wherein: the top surface of the movable plate (13) is provided with a guard plate (133) with three faces perpendicular to the top surface, the photoelectric sensor (14) can be installed in the guard plate (133), and the receiving and transmitting end of the photoelectric sensor (14) is aligned to the direction without the guard plate (133) during installation.
7. The bobbin paper breakage detection device for YF72 material station of claim 6, wherein: one side of the top surface of the movable plate (13) without a protective edge is provided with a retaining edge (134), and the height of the retaining edge (134) is lower than that of a receiving end and a transmitting end of the photoelectric sensor (14).
8. The bobbin paper breakage detection device for YF72 material station of claim 6, wherein: the distance between two opposite guard plates (133) in the guard plates (133) is larger than the width of the photoelectric sensor (14), threaded adjusting through holes are formed in the two guard plates (133), and each guard plate is provided with an adjusting screw (135); after the photoelectric sensor (14) is installed, the installation position of the photoelectric sensor (14) can be adjusted and fixed by rotating two adjusting screws (135).
9. The bobbin paper breakage detection device for YF72 material station of claim 6, wherein: the guard plate (133) is provided with a mounting hole (136), and the mounting hole (136) can be used for conveniently adjusting the switch of the photoelectric sensor (14) and allowing the connecting wire of the photoelectric sensor (14) to pass through.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322004175.7U CN220512206U (en) | 2023-07-28 | 2023-07-28 | Bobbin paper breakage detection device for YF72 material station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322004175.7U CN220512206U (en) | 2023-07-28 | 2023-07-28 | Bobbin paper breakage detection device for YF72 material station |
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| Publication Number | Publication Date |
|---|---|
| CN220512206U true CN220512206U (en) | 2024-02-23 |
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ID=89936650
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322004175.7U Active CN220512206U (en) | 2023-07-28 | 2023-07-28 | Bobbin paper breakage detection device for YF72 material station |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220512206U (en) |
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2023
- 2023-07-28 CN CN202322004175.7U patent/CN220512206U/en active Active
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