CN220499685U - Polymer material vulcanization constant temperature control device - Google Patents
Polymer material vulcanization constant temperature control device Download PDFInfo
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- CN220499685U CN220499685U CN202322127946.1U CN202322127946U CN220499685U CN 220499685 U CN220499685 U CN 220499685U CN 202322127946 U CN202322127946 U CN 202322127946U CN 220499685 U CN220499685 U CN 220499685U
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- electric heating
- temperature
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- 238000004073 vulcanization Methods 0.000 title claims abstract description 31
- 239000002861 polymer material Substances 0.000 title claims description 8
- 238000005485 electric heating Methods 0.000 claims abstract description 46
- 239000000463 material Substances 0.000 claims abstract description 26
- 239000007788 liquid Substances 0.000 claims abstract description 23
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 238000004321 preservation Methods 0.000 claims description 11
- 238000007789 sealing Methods 0.000 claims description 7
- 239000000919 ceramic Substances 0.000 claims description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 6
- 229920000742 Cotton Polymers 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 2
- 229920000642 polymer Polymers 0.000 abstract description 11
- 239000002775 capsule Substances 0.000 description 3
- 230000009956 central mechanism Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The macromolecular material vulcanization constant temperature control device comprises a vulcanizing tank and a heating system, wherein the heating system is arranged at one side of the middle part of the vulcanizing tank; the electric heating tank is connected with a heat conducting liquid storage tank through a pipeline, and heat conducting liquid is provided for the electric heating tank; the electric heating tank is connected with an electric control cabinet through a cable, a display screen is arranged at the upper part of the electric control cabinet and used for displaying the temperature of heat conduction liquid in a cavity of the electric heating tank and the working temperature of a vulcanizing zone of the vulcanizing tank, and one side of the display screen is provided with a preset number of control buttons; the heat conducting pipes in the vulcanizing tank are uniformly arranged at intervals, so that stable heat energy supply is ensured for the vulcanizing zone, the working temperature of the vulcanizing zone is constant, the vulcanizing quality of the high-polymer waterproof sheet is ensured, the heat loss in each pipeline is basically consistent, the working temperature of the vulcanizing zone is ensured to be constant and consistent, a stable environment is provided for vulcanizing the high-polymer waterproof sheet, and the product quality is ensured.
Description
Technical Field
The utility model belongs to the technical field of high polymer material processing, and particularly relates to a high polymer material vulcanization constant temperature control device.
Background
The polymer material has good plasticity and viscosity, the waterproof sheet prepared by proper extrusion, calendaring and molding has good waterproof performance, and the waterproof sheet is converted into a soft elastic product after vulcanization, so that the better service performance is obtained, the polymer waterproof sheet can be more durable, higher in strength, better in heat resistance, stronger in chemical corrosion resistance and the like through vulcanization, but the temperature control system of the existing vulcanization equipment is unstable, so that the vulcanization working temperature is unstable, the vulcanization technology of the polymer waterproof sheet cannot be adapted, and the performance of the polymer waterproof sheet is influenced, such as:
the utility model patent number 201920927700.3 discloses a Kong Liuhua temperature control device in a rubber water stop, which comprises a fixed seat, wherein a lower fixed mould is fixedly arranged in the middle of the upper surface of the fixed seat, a frame is fixedly arranged on the upper surface of the fixed seat, a lifting cylinder is fixedly arranged in the middle of the inner upper surface of the frame, the output end of the lifting cylinder is connected with a piston push rod, the bottom of the piston push rod is fixedly connected with the middle of the upper surface of an upper pressing mould, heating cavities are fixedly arranged on the lower surface of the upper pressing mould and the inner bottom of the lower fixed mould, and temperature sensors are fixedly arranged on the upper pressing mould and the lower fixed mould. The patent well solves the problem of Kong Liuhua temperature control in the rubber water stop, but is not applicable to the vulcanization temperature control of the high polymer waterproof sheet.
The utility model patent number 202221045784.6 discloses a self-circulation heating capsule vulcanizing machine, which comprises a machine body frame, wherein an upper die assembly and a lower die assembly which are arranged up and down oppositely are arranged on the machine body frame, the lower die assembly comprises a lower tray, and a tire lower die is arranged on the lower tray; the outer cylinder of the central mechanism is fixedly connected with a lower locking chuck, an upper locking chuck is fixedly connected to a piston rod of the central mechanism, a capsule is arranged between the lower locking chuck and the upper locking chuck, a connecting body is fixedly arranged on the outer peripheral surface of the outer cylinder, a connecting external thread is arranged at the upper end of the connecting body, a connecting cylinder which is communicated with the capsule and extends downwards to the outer side of the connecting body is arranged on the lower locking chuck, and a connecting internal thread matched with the connecting external thread is arranged on the inner wall of the connecting cylinder; the connecting body is provided with a circulating air inlet channel and a circulating air outlet channel which are oppositely arranged. Although the patent solves the problem of circulation vulcanization, the problem of constant temperature vulcanization is not involved, and the structural design is not suitable for constant temperature vulcanization operation of the high polymer waterproof sheet.
Disclosure of Invention
In order to solve the problems, the utility model provides a macromolecular material vulcanization constant temperature control device, which comprises the following specific scheme:
the high polymer material vulcanization constant temperature control device comprises a vulcanizing tank and a heating system, wherein the heating system is arranged at one side of the middle part of the vulcanizing tank;
the heating system comprises an electric heating tank, a heat conducting liquid storage tank and a delivery pump, wherein the electric heating tank is of a cavity structure, heat conducting liquid and a temperature sensor are arranged in the cavity, an electric heating wire is arranged at the central axis of the electric heating tank, an insulating protection layer is arranged outside the electric heating wire, the electric heating wire is connected with mains supply through an electric control cabinet, a stainless steel material is adopted as an outer shell of the electric heating tank, high-temperature resistant insulating ceramic is adopted as an inner shell of the electric heating tank, an insulating layer is arranged between the outer shell and the inner shell, and insulating cotton is arranged in the insulating layer;
the electric heating tank is connected with a heat conducting liquid storage tank through a pipeline, and heat conducting liquid is provided for the electric heating tank;
the electric heating tank is connected with an electric control cabinet through a cable, a display screen is arranged at the upper part of the electric control cabinet and used for displaying the temperature of heat conduction liquid in a cavity of the electric heating tank and the working temperature of a vulcanizing zone of the vulcanizing tank, and one side of the display screen is provided with a preset number of control buttons;
the electric heating tank is connected with the inlet end of the delivery pump through a pipeline, and the delivery pump is connected with the mains supply through a control button; the outlet end of the delivery pump is connected with a main pipeline, the main pipeline is connected with a branch pipeline, and a control valve is arranged on the branch pipeline;
the outer shell of the vulcanizing tank is made of stainless steel, the inner shell of the vulcanizing tank is made of high-temperature resistant insulating ceramic, a heat preservation cavity is arranged between the outer shell and the inner shell,
the two ends of the vulcanizing tank are respectively provided with a material inlet and a material outlet, the material inlet and the material outlet are respectively provided with a sealing heat-preserving cover, the central axis of the vulcanizing tank is provided with a vulcanizing zone, the positions of the vulcanizing zone corresponding to the heat-conducting pipes are respectively provided with temperature sensors at intervals, and the temperature sensors are electrically connected with a display screen; the upper side and the lower side of the vulcanization zone are respectively and uniformly provided with heat conduction pipes at intervals, so that stable heat energy supply is ensured to be provided for the vulcanization zone.
The branch pipeline is connected with the heat conducting pipe in a sealing way, and the heat conducting liquid is conveyed to the heat conducting pipe through the conveying pump by the electric heating tank, so that the heat energy of the vulcanizing area is supplied, and the working temperature of the vulcanizing area is ensured to be constant.
The utility model has the beneficial effects that: the heat conducting pipes in the vulcanizing tank are uniformly arranged at intervals, so that stable heat energy supply is ensured for the vulcanizing region, the working temperature of the vulcanizing region is constant, the vulcanizing quality of the high-polymer waterproof sheet is ensured, meanwhile, the heat supply system is arranged at one side of the middle part of the vulcanizing tank, the heat conducting liquid is supplied by the branch pipelines, the lengths of the heat supply pipelines are basically consistent, the heat loss in each pipeline is basically consistent, the working temperature of the vulcanizing region is constant and consistent, a stable environment is provided for vulcanizing the high-polymer waterproof sheet, and the product quality is ensured.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of the heating system of the present utility model; in the accompanying drawings:
1. the device comprises a vulcanizing tank, a heat preservation cavity, a heat conducting pipe, a vulcanizing zone, a material outlet, a temperature sensor, a material inlet, a sealing heat preservation cover, a heating system, an electric heating tank, a heat conducting liquid storage tank, a heat preservation layer, a heat preservation cotton layer, a heat preservation layer, a control cabinet, a display screen, a control button, a conveying pump, a main pipeline, a branch pipeline and a control valve.
Description of the embodiments
The utility model will be described in further detail with reference to fig. 1 and 2, so that the public can better understand the implementation method of the utility model, and specific embodiments of the utility model are as follows:
the high polymer material vulcanization constant temperature control device comprises a vulcanizing tank 1 and a heating system, wherein the heating system is arranged at one side of the middle part of the vulcanizing tank 1;
the heating system comprises an electric heating tank 21, a heat conducting liquid storage tank 22 and a delivery pump 26, wherein the electric heating tank 21 is of a cavity structure, heat conducting liquid and a temperature sensor 15 are arranged in the cavity, an electric heating wire 27 is arranged at the central axis position of the electric heating tank 21, an insulating protection layer is arranged outside the electric heating wire 27, the electric heating wire 27 is connected with mains supply through an electric control cabinet 25, the outer shell of the electric heating tank 21 is made of stainless steel, the inner shell of the electric heating tank 21 is made of high-temperature resistant insulating ceramic, a heat preservation layer 23 is arranged between the outer shell and the inner shell, and heat preservation cotton 24 is arranged in the heat preservation layer 23;
the electric heating tank 21 is connected with a heat conducting liquid storage tank 22 through a pipeline to provide heat conducting liquid for the electric heating tank 21;
the electric heating tank 21 is connected with an electric control cabinet 25 through a cable, a display screen 2501 is arranged at the upper part of the electric control cabinet 25 and used for displaying the temperature of heat conducting liquid in the electric heating tank cavity 21 and the working temperature of the vulcanizing zone 13 of the vulcanizing tank 1, and one side of the display screen 2501 is provided with a preset number of control buttons 2502;
the electric heating tank 21 is connected with the inlet end of the delivery pump 26 through a pipeline, and the delivery pump 26 is connected with the commercial power through a control button 2502; the outlet end of the delivery pump 26 is connected with a main pipeline 2601, the main pipeline 2601 is connected with a branch pipeline 2602, and a control valve 2603 is arranged on the branch pipeline 2602;
the number of the branch pipelines 2602 is 8 or 12;
the outer shell of the vulcanizing tank 1 is made of stainless steel, the inner shell of the vulcanizing tank 1 is made of high-temperature resistant insulating ceramic, a heat preservation cavity 11 is arranged between the outer shell and the inner shell,
the total length of the vulcanizing tank 1 is set to be 18 meters or 24 meters, a material inlet 16 and a material outlet 14 are respectively arranged at two ends of the vulcanizing tank 1, a sealing heat-preserving cover 17 is arranged at each of the material inlet 16 and the material outlet 14, and a vulcanizing zone 13 is arranged at the central axis of the vulcanizing tank 1; the vulcanizing area 13 is divided into 4 or 6 temperature control areas on average, a temperature sensor 15 is arranged in the temperature control areas, and the temperature sensor 15 is electrically connected with the display screen 2501; a group of heat pipes 12 are respectively arranged on the upper side and the lower side of the temperature control zone, so that stable heat energy supply is ensured to the vulcanizing zone 13.
The branch pipe 2602 is connected with the heat conducting pipe 12 in a sealing way, and the heat conducting liquid is conveyed to the heat conducting pipe 12 by the electric heating tank 21 through the conveying pump 26, so that the heat energy of the vulcanizing zone 13 is supplied, and the working temperature of the vulcanizing zone 13 is ensured to be constant.
The working temperature of the vulcanizing zone 13 is 160-220 ℃.
The heat conducting pipes 12 in the vulcanizing tank 1 are uniformly arranged at intervals, so that stable heat energy supply is ensured for the vulcanizing zone 13, the working temperature of the vulcanizing zone 13 is constant, the vulcanizing quality of the high-polymer waterproof sheet is ensured, meanwhile, the heat supply system is arranged at one side of the middle part of the vulcanizing tank 1, the heat conducting liquid is supplied by the branch pipelines, the lengths of the heat supply pipelines are basically consistent, the heat loss in each pipeline is basically consistent, the constant and consistent working temperature of the vulcanizing zone 13 is ensured, a stable environment is provided for vulcanizing the high-polymer waterproof sheet, and the product quality is ensured.
Claims (9)
1. The macromolecular material vulcanization constant temperature control device comprises a vulcanizing tank (1) and a heating system, wherein the heating system is arranged at one side of the middle part of the vulcanizing tank (1); it is characterized in that the method comprises the steps of,
the heating system comprises an electric heating tank (21), a heat conducting liquid storage tank (22) and a delivery pump (26), wherein the electric heating tank (21) is of a cavity structure, heat conducting liquid and a temperature sensor (15) are arranged in the cavity, an electric heating wire (27) is arranged at the central axis position of the electric heating tank (21), an insulating protection layer is arranged outside the electric heating wire (27), the electric heating wire (27) is connected with commercial power through an electric control cabinet (25), a stainless steel material is adopted as an outer shell of the electric heating tank (21), high-temperature-resistant insulating ceramic is adopted as an inner shell of the electric heating tank (21), an insulating layer (23) is arranged between the outer shell and the inner shell, and insulating cotton (24) is arranged in the insulating layer (23);
a vulcanizing zone (13) is arranged at the central axis of the vulcanizing tank (1);
the electric heating tank (21) is connected with a heat conducting liquid storage tank (22) through a pipeline;
the electric heating tank (21) is connected with the inlet end of the delivery pump (26) through a pipeline, and the delivery pump (26) is connected with the mains supply through a control button (2502); the outlet end of the conveying pump (26) is connected with a main pipeline (2601), the main pipeline (2601) is connected with a branch pipeline (2602), and a control valve (2603) is arranged on the branch pipeline (2602);
the branch pipeline (2602) is connected with the heat conducting pipe (12) in a sealing way, and the heat conducting liquid is conveyed to the heat conducting pipe (12) from the electric heating tank (21) through the conveying pump (26).
2. The macromolecular material vulcanization thermostatic control device according to claim 1, wherein the electric heating tank (21) is electrically connected with an electric control cabinet (25), a display screen (2501) is arranged at the upper part of the electric control cabinet (25) and is used for displaying the temperature of heat conduction liquid in a cavity of the electric heating tank (21) and the working temperature of a vulcanization zone (13) of the vulcanizing tank (1), and one side of the display screen (2501) is provided with a preset number of control buttons (2502).
3. The polymeric material vulcanization thermostat control device as claimed in claim 1, wherein the number of branch pipes (2602) is 8 or 12.
4. The macromolecular material vulcanization thermostatic control device according to claim 1, characterized in that the outer shell of the vulcanizing tank (1) is made of stainless steel, the inner shell of the vulcanizing tank (1) is made of high-temperature resistant insulating ceramic, and a heat preservation cavity (11) is arranged between the outer shell and the inner shell.
5. The macromolecular material vulcanization thermostatic control device according to claim 1, characterized in that both ends of the vulcanizing tank (1) are respectively provided with a material inlet (16) and a material outlet (14), and both the material inlet (16) and the material outlet (14) are provided with a sealing heat-preserving cover (17).
6. The polymeric material vulcanisation thermostat control device according to claim 1, characterized in that said vulcanisation zone (13) is equally divided into 4 or 6 temperature control zones.
7. The macromolecular material vulcanization thermostatic control device according to claim 6, characterized in that a temperature sensor (15) is arranged in the temperature control zone, and the temperature sensor (15) is electrically connected with a display screen (2501); and a group of heat conduction pipes (12) are respectively arranged on the upper side and the lower side of the temperature control area.
8. The polymeric material vulcanisation thermostatic control device according to claim 1, characterized in that the total length of the vulcanisation tank (1) is set to 18 or 24 meters.
9. The device for controlling the constant temperature of the vulcanization of the high polymer material according to claim 1 or 6, wherein the working temperature of the vulcanization zone (13) is 160-220 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322127946.1U CN220499685U (en) | 2023-08-09 | 2023-08-09 | Polymer material vulcanization constant temperature control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322127946.1U CN220499685U (en) | 2023-08-09 | 2023-08-09 | Polymer material vulcanization constant temperature control device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220499685U true CN220499685U (en) | 2024-02-20 |
Family
ID=89872150
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322127946.1U Active CN220499685U (en) | 2023-08-09 | 2023-08-09 | Polymer material vulcanization constant temperature control device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220499685U (en) |
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2023
- 2023-08-09 CN CN202322127946.1U patent/CN220499685U/en active Active
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