CN220499557U - Combined split intelligent automatic pulping station - Google Patents
Combined split intelligent automatic pulping station Download PDFInfo
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- CN220499557U CN220499557U CN202322083592.5U CN202322083592U CN220499557U CN 220499557 U CN220499557 U CN 220499557U CN 202322083592 U CN202322083592 U CN 202322083592U CN 220499557 U CN220499557 U CN 220499557U
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- stirring
- feeding
- hemispherical
- dust collector
- spiral
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- 238000004537 pulping Methods 0.000 title claims abstract description 30
- 238000003756 stirring Methods 0.000 claims abstract description 119
- 239000000428 dust Substances 0.000 claims abstract description 75
- 238000007790 scraping Methods 0.000 claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000002002 slurry Substances 0.000 claims description 20
- 238000007599 discharging Methods 0.000 claims description 5
- 230000003584 silencer Effects 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 19
- 239000007788 liquid Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000009467 reduction Effects 0.000 abstract description 2
- 238000000746 purification Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model provides a modular components of a whole that can function independently intelligent automatic pulping station, includes hemisphere agitating unit, spiral feed arrangement and dust collector, and spiral feed arrangement is linked together with hemisphere agitating unit, and spiral feed arrangement is dust collector outward. During operation, through spiral feed arrangement transportation material, a large amount of dust-laden gas that produce when throwing the material is by dust collector purification treatment, material and water stir pulping in hemisphere agitating unit, and the thick liquid that obtains flows and stores from the thick liquid export, and hemisphere agitator tank's structure and the setting of scraping the wall subassembly make the play thick liquid more thorough, mutually support through spiral feed arrangement, dust collector and hemisphere agitating unit, integrate a combination formula equipment with traditional take up an area of huge pulping station for production and transportation are more convenient, have further promoted pulping station's suitability. The utility model has the advantages of thorough pulp outlet, dust reduction, high pulp making efficiency, strong adaptability and high automation degree.
Description
Technical Field
The utility model relates to the technical field of pulping stations, in particular to a combined split intelligent automatic pulping station.
Background
The pulping station is a special pulping and pulp feeding matching device designed for the foundation reinforcement, seepage prevention, leakage stopping and other engineering of various construction engineering of water conservancy and hydropower stations, subway airports, municipal facilities, road and bridge, industrial and mining buildings, tunnel culverts, river and lake reservoirs and other aspects. When the existing pulping station is used, a large amount of labor force is needed, the efficiency is low, a plurality of groups of equipment are needed to be matched with each other for pulping, the occupied area is overlarge, and meanwhile, in the process of feeding and conveying materials, dust emission is easy to occur, so that inconvenience is brought to the use of people; the existing stirring tank of the pulping station is usually a conical or cylindrical stirring tank, dead angles with small stirring intensity exist in the stirring tank in the stirring process, slurry can adhere to walls and bottom, and therefore materials at the bottom of the stirring tank are difficult to flow out of the stirring tank completely when slurry is discharged, and the slurry is not discharged thoroughly. Therefore, a combined type split intelligent automatic pulping station is provided for solving the problems.
Disclosure of Invention
The utility model aims to solve the problems and provide the combined type split intelligent automatic pulping station which has thorough pulping, dust reduction, high pulping efficiency, strong adaptability and high degree of automation.
The combined split intelligent automatic pulping station comprises a hemispherical stirring device, a spiral feeding device and a dust removing device, wherein the spiral feeding device is communicated with the hemispherical stirring device, and the dust removing device is arranged outside the spiral feeding device;
the hemispherical stirring device comprises a hemispherical stirring tank, a foot rest, an upper end cover plate, a stirring tank feed inlet, a water inlet, a stirring motor, a stirring shaft, a paddle stirring blade, a spiral belt type propeller blade, a slurry outlet and a scraping wall component, wherein the hemispherical stirring tank is fixed by the foot rest, the top of the hemispherical stirring tank is provided with the upper end cover plate, the right side of the upper end cover plate is provided with the stirring tank feed inlet, the left side of the upper end cover plate is provided with the water inlet, the stirring motor is fixedly connected to the upper end cover plate, the stirring shaft is connected with an output shaft of the stirring motor, a plurality of layers of the paddle stirring blade and the spiral belt type propeller blade are welded on the stirring shaft, the slurry outlet is arranged on the lower side of the hemispherical stirring tank, the scraping wall component is arranged inside the hemispherical stirring tank, the scraping wall component comprises a telescopic rod and an inner wall scraping blade, the telescopic rod is horizontally arranged at the upper end and the lower end of the hemispherical stirring tank, one end of the telescopic rod is fixedly connected with the stirring shaft, the other end of the telescopic rod is rotationally connected with the inner wall, and the inner wall of the hemispherical stirring blade is attached to the inner wall of the hemispherical stirring tank;
the spiral feeding device comprises an inverted trapezoid feeding buffer box, a support plate, a feeding stirring motor, a feeding stirring device, a spiral conveyor feeding port, a spiral conveyor and a spiral conveyor discharging port, wherein the support plate is fixed on the right side of the inverted trapezoid feeding buffer box, the feeding stirring motor is arranged above the support plate, the feeding stirring device is rotatably arranged on the support plate, the feeding stirring device stretches into the inverted trapezoid feeding buffer box, a stirring shaft of the feeding stirring device is connected with an output shaft of the feeding stirring motor, the bottom of the inverted trapezoid feeding buffer box is communicated with the spiral conveyor through the spiral conveyor feeding port, and the spiral conveyor discharging port of the spiral conveyor is connected with the stirring tank feeding port of the hemispherical stirring device through a feeding pipe;
the dust collector comprises a dust collection pipeline, a dust collection cover, a dust collector air inlet, a pulse bag-type dust collector, a support, an ash bucket, a pulse device, a filter bag, a centrifugal fan and an exhaust pipe, wherein one end of the dust collection pipeline is provided with the dust collection cover, the other end of the dust collection pipeline is connected with the pulse bag-type dust collector through the dust collector air inlet, the pulse bag-type dust collector is fixed by the support, the ash bucket is arranged below the pulse bag-type dust collector, the pulse device and the filter bag are arranged in the pulse bag-type dust collector, the pulse device is arranged above the filter bag, the pulse bag-type dust collector is connected with the centrifugal fan, and the centrifugal fan is provided with the exhaust pipe.
Preferably, the pulping station further comprises a control system connected with the screw feeding device, the hemispherical stirring device and the dust removing device.
Preferably, the exhaust pipe of the centrifugal fan is provided with a fan silencer.
Preferably, a flexible extrusion layer is arranged at the joint of the inner wall scraping blade and the hemispherical stirring tank.
The beneficial effects of the utility model are as follows:
1. the dust collector 3 is arranged outside the inverted trapezoid feeding buffer box 4, so that dust and dust gas are filtered and purified, and the pollution of the dust to the environment is reduced; the spiral conveyor 9 directly conveys the conveyed materials into the hemispherical stirring device 1 through the discharge hole 10 of the spiral conveyor and the feed hole 14 of the stirring tank, the conveying process is totally closed, dust in the conveying process is reduced, and the operation is simple.
2. The lower part of the hemispherical stirring tank 11 is hollow hemispherical, the inner wall of the tank body is smooth and has no dead angle, the slurry is easy to flow out under the action of gravity, the residue is less, and the slurry is thoroughly discharged; the inner wall scraping blade 23 of the scraping wall assembly 21 scrapes and sweeps the inner wall of the hemispherical stirring tank 11, so that the slurry is reduced from adhering to the inner wall, and the slurry is ensured to be more thoroughly discharged.
3. Can realize automatic transport, automatic dust removal and the automatic slurrying of material, and then realize the intelligent automation of slurrying station, reduce workman's direct contact to the material, ensure workman's safety and healthy.
4. Through mutually supporting of spiral feed arrangement 2, dust collector 3 and hemisphere agitating unit 1, with traditional huge slurrying station of occupation of land integrate into a combination formula equipment for production and transportation are more convenient, have further promoted the suitability of slurrying station.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of a modular split intelligent automated pulping station of the present utility model;
FIG. 2 is a schematic structural view of a hemispherical stirring device according to the present utility model;
fig. 3 is a schematic structural view of the dust removing device of the present utility model.
In the figure: 1. hemispherical stirring device 2, screw feeding device 3, dust collector 4, inverted trapezoid feeding buffer box 5, support plate 6, feeding stirring motor 7, feeding stirring device 8, screw conveyor feed inlet 9, screw conveyor 10, screw conveyor discharge outlet 11, hemispherical stirring tank 12, foot rest 13, upper end cover plate 14, stirring tank feed inlet 15, water inlet 16, stirring motor 17, stirring shaft 18, paddle stirring blade 19, ribbon propeller blade 20, slurry outlet 21, scraping wall assembly 22, telescopic rod 23, inner wall scraping blade 24, dust collection pipeline 25, dust collection hood 26, dust collector air inlet 27, pulse bag dust collector 28, support 29, ash bucket 30, pulse device 31, filter bag 32, centrifugal fan 33, exhaust pipe 34, fan silencer.
Detailed Description
In order that the above objects, features and advantages of the present utility model will be readily apparent, a more particular description of embodiments of the utility model will be rendered by reference to the appended drawings, which together with the appended drawings form a part of embodiments of the utility model, wherein it is to be understood that the embodiments are illustrated only in some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Examples:
referring to fig. 1-3, a combined split intelligent automatic pulping station comprises a hemispherical stirring device 1, a spiral feeding device 2 and a dust removing device 3, wherein the spiral feeding device 2 is communicated with the hemispherical stirring device 1, and the dust removing device 3 is arranged outside the spiral feeding device 2.
Wherein, hemispherical stirring device 1 includes hemispherical agitator tank 11, foot rest 12, upper end cover plate 13, agitator tank feed inlet 14, water inlet 15, agitator motor 16, (mixing) shaft 17, oar stirring leaf 18, spiral shell belt screw blade 19, thick liquid export 20 and scrape wall subassembly 21, hemispherical agitator tank 11 is fixed by foot rest 12, hemispherical agitator tank 11 top is equipped with upper end cover plate 13, upper end cover plate 13 right side is equipped with agitator tank feed inlet 14, upper end cover plate 13 left side is equipped with water inlet 15, fixedly connected with agitator motor 16 on the upper end cover plate 13, the output shaft of (mixing) shaft 17 and agitator motor 16, the welding has multilayer oar stirring leaf 18 and spiral shell belt screw blade 19 on the (mixing) shaft 17, hemispherical agitator tank 11 downside is equipped with thick liquid export 20, hemispherical agitator tank 11 inside is equipped with scrapes wall subassembly 21, scrape wall subassembly 21 includes telescopic link 22 and inner wall doctor blade 23, telescopic link 22 level sets up both ends about hemispherical agitator tank 11, telescopic link 22 one end and agitator shaft 17 fixed connection, the other end and inner wall 23 rotate and be connected, inner wall doctor blade 23 and hemispherical agitator tank 11 inner wall laminating.
Wherein, screw feed device 2 includes the trapezoidal feeding buffer tank 4 of falling, mounting panel 5, feeding agitator motor 6, feeding agitator 7, screw conveyer feed inlet 8, screw conveyer 9 and screw conveyer discharge gate 10, the trapezoidal feeding buffer tank 4 right side of falling is fixed with mounting panel 5, feeding agitator motor 6 locates mounting panel 5 top, install feeding agitator 7 on the mounting panel 5 rotation, feeding agitator 7 stretches into the trapezoidal feeding buffer tank 4 of falling, the (mixing) shaft of feeding agitator 7 and the output shaft of feeding agitator motor 6, the trapezoidal feeding buffer tank 4 bottom of falling is through screw conveyer feed inlet 8 and screw conveyer 9 intercommunication, screw conveyer discharge gate 10 and the agitator tank feed inlet 14 of hemispherical agitator 1 of screw conveyer 9 pass through the conveying pipe and link to each other.
Wherein, dust collector 3 includes dust absorption pipeline 24, dust collecting cover 25, dust remover air intake 26, pulse sack cleaner 27, support 28, ash bucket 29, pulse device 30, filter bag 31, centrifugal fan 32 and exhaust pipe 33, dust absorption pipeline 24 one end is equipped with dust collecting cover 25, the other end is connected with pulse sack cleaner 27 through dust remover air intake 26, pulse sack cleaner 27 is fixed by support 28, pulse sack cleaner 27 below is equipped with ash bucket 29, be equipped with pulse device 30 and filter bag 31 in the pulse sack cleaner 27, pulse device 30 locates filter bag 31 top, pulse sack cleaner 27 is connected with centrifugal fan 32, centrifugal fan 32 is equipped with exhaust pipe 33.
During operation, pulping materials are poured into the inverted trapezoid feeding buffer box 4, a large amount of dust-containing gas generated during feeding is led to the dust collector air inlet 26 through the dust collecting cover 25 and the dust collecting pipeline 24 under the attraction of the centrifugal fan 32, the dust-containing gas enters the pulse cloth bag dust collector 27 from the dust collector air inlet 26, dust is filtered by the filter bag 31, the filter bag 31 is ash cleaned by the pulse device 30, the filter bag 31 is not blocked, the filtered dust falls into the ash bucket 29, and the purified gas is discharged by the exhaust pipe 33 after reaching the standard.
In the present embodiment, a fan silencer 34 is installed in the exhaust duct 33 of the centrifugal fan 32, so that noise caused by the centrifugal fan 32 is reduced.
The material is stirred and discharged by the feeding stirring device 7 in the inverted trapezoid feeding buffer box 4, and is discharged to the screw conveyor 9, and the material is prevented from being blocked at the feeding port 8 of the screw conveyor due to the stirring of the feeding stirring device 7. The screw conveyer discharge gate 10 of screw conveyer 9 passes through the inlet pipe with the agitator tank feed inlet 14 of hemisphere agitating unit 1 and links to each other, carries the hemisphere agitating unit 1 with the material through screw conveyer 9, utilizes screw conveyer 9 to transport the material, can carry out the mixture and the stirring of material when the material is carried, has increased the degree of consistency of material.
The material is put into the hemispherical stirring tank 11 through the stirring tank feed port 14, water enters the hemispherical stirring tank 11 through the water inlet 15, and the stirring motor 16 drives the stirring shaft 17 to rotate, so that the paddle stirring blades 18, the spiral belt type propeller blades 19 and the scraping wall assembly 21 are driven to rotate. The pulping materials are mixed more uniformly under the double stirring of the paddle stirring blades 18 and the ribbon type propeller blades 19. The inner wall scraping blade 23 of the scraping wall assembly 21 scrapes and sweeps the inner wall of the hemispherical stirring tank 11 when stirring continuously, and the position of the inner wall scraping blade 23 is adjusted through the telescopic rod 22 of the scraping wall assembly 21, so that the abutting degree of the inner wall scraping blade 23 and the inner wall of the hemispherical stirring tank 11 is adjusted, the full abutting is ensured, the full abutting is realized, the slurry cannot be attached to the inner wall, the slurry stirring is enhanced, the slurry stirring is also more thoroughly carried out during slurry discharging, the fitting degree of the inner wall scraping blade 23 and the inner wall of the hemispherical stirring tank 11 can be ensured, and the damage of the inner wall scraping blade 23 to the inner wall of the hemispherical stirring tank 11 can be reduced. After the completion of the stirring, the valve is opened, and the slurry flows out from the slurry outlet 20 and is stored. The lower part of the hemispherical stirring tank 11 is hollow hemispherical, the inner wall of the tank body is smooth and has no dead angle, the slurry easily flows out under the action of gravity, the residue is less, and the slurry is thoroughly discharged.
In the embodiment, a flexible extrusion layer is arranged at the abutting part of the inner wall scraping blade 23 and the hemispherical stirring tank 11, so that the damage of the inner wall scraping blade 23 to the inner wall of the hemispherical stirring tank 11 is reduced.
The combined split intelligent automatic pulping station of the embodiment further comprises a control system, wherein the control system is connected with the spiral feeding device 2, the hemispherical stirring device 1 and the dust removing device 3, and the spiral feeding device 2, the hemispherical stirring device 1 and the dust removing device 3 can be controlled, so that automatic conveying, automatic dust removal and automatic pulping of materials can be realized, and further intelligent automation of the pulping station is realized.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (4)
1. A modular components of a whole that can function independently intelligent automatic slurrying station, its characterized in that: the device comprises a hemispherical stirring device, a spiral feeding device and a dust removing device, wherein the spiral feeding device is communicated with the hemispherical stirring device, and the dust removing device is arranged outside the spiral feeding device;
the hemispherical stirring device comprises a hemispherical stirring tank, a foot rest, an upper end cover plate, a stirring tank feed inlet, a water inlet, a stirring motor, a stirring shaft, a paddle stirring blade, a spiral belt type propeller blade, a slurry outlet and a scraping wall component, wherein the hemispherical stirring tank is fixed by the foot rest, the top of the hemispherical stirring tank is provided with the upper end cover plate, the right side of the upper end cover plate is provided with the stirring tank feed inlet, the left side of the upper end cover plate is provided with the water inlet, the stirring motor is fixedly connected to the upper end cover plate, the stirring shaft is connected with an output shaft of the stirring motor, a plurality of layers of the paddle stirring blade and the spiral belt type propeller blade are welded on the stirring shaft, the slurry outlet is arranged on the lower side of the hemispherical stirring tank, the scraping wall component is arranged inside the hemispherical stirring tank, the scraping wall component comprises a telescopic rod and an inner wall scraping blade, the telescopic rod is horizontally arranged at the upper end and the lower end of the hemispherical stirring tank, one end of the telescopic rod is fixedly connected with the stirring shaft, the other end of the telescopic rod is rotationally connected with the inner wall, and the inner wall of the hemispherical stirring blade is attached to the inner wall of the hemispherical stirring tank;
the spiral feeding device comprises an inverted trapezoid feeding buffer box, a support plate, a feeding stirring motor, a feeding stirring device, a spiral conveyor feeding port, a spiral conveyor and a spiral conveyor discharging port, wherein the support plate is fixed on the right side of the inverted trapezoid feeding buffer box, the feeding stirring motor is arranged above the support plate, the feeding stirring device is rotatably arranged on the support plate, the feeding stirring device stretches into the inverted trapezoid feeding buffer box, a stirring shaft of the feeding stirring device is connected with an output shaft of the feeding stirring motor, the bottom of the inverted trapezoid feeding buffer box is communicated with the spiral conveyor through the spiral conveyor feeding port, and the spiral conveyor discharging port of the spiral conveyor is connected with the stirring tank feeding port of the hemispherical stirring device through a feeding pipe;
the dust collector comprises a dust collection pipeline, a dust collection cover, a dust collector air inlet, a pulse bag-type dust collector, a support, an ash bucket, a pulse device, a filter bag, a centrifugal fan and an exhaust pipe, wherein one end of the dust collection pipeline is provided with the dust collection cover, the other end of the dust collection pipeline is connected with the pulse bag-type dust collector through the dust collector air inlet, the pulse bag-type dust collector is fixed by the support, the ash bucket is arranged below the pulse bag-type dust collector, the pulse device and the filter bag are arranged in the pulse bag-type dust collector, the pulse device is arranged above the filter bag, the pulse bag-type dust collector is connected with the centrifugal fan, and the centrifugal fan is provided with the exhaust pipe.
2. A modular, split, intelligent, automated pulping station as defined in claim 1, wherein: the pulping station further comprises a control system, wherein the control system is connected with the spiral feeding device, the hemispherical stirring device and the dust removing device.
3. A modular, split, intelligent, automated pulping station as defined in claim 1, wherein: the exhaust pipe of the centrifugal fan is provided with a fan silencer.
4. A modular, split, intelligent, automated pulping station as defined in claim 1, wherein: and a flexible extrusion layer is arranged at the joint of the inner wall scraping blade and the hemispherical stirring tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322083592.5U CN220499557U (en) | 2023-08-04 | 2023-08-04 | Combined split intelligent automatic pulping station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322083592.5U CN220499557U (en) | 2023-08-04 | 2023-08-04 | Combined split intelligent automatic pulping station |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220499557U true CN220499557U (en) | 2024-02-20 |
Family
ID=89870426
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322083592.5U Active CN220499557U (en) | 2023-08-04 | 2023-08-04 | Combined split intelligent automatic pulping station |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220499557U (en) |
-
2023
- 2023-08-04 CN CN202322083592.5U patent/CN220499557U/en active Active
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