CN220498761U - Corrosion-resistant rust removing device for high-altitude wall - Google Patents

Corrosion-resistant rust removing device for high-altitude wall Download PDF

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Publication number
CN220498761U
CN220498761U CN202321858966.XU CN202321858966U CN220498761U CN 220498761 U CN220498761 U CN 220498761U CN 202321858966 U CN202321858966 U CN 202321858966U CN 220498761 U CN220498761 U CN 220498761U
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China
Prior art keywords
control box
rotating shaft
wheel
rust removing
rust
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CN202321858966.XU
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Chinese (zh)
Inventor
还龙章
还国斌
陈书明
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Jiangsu Jinsheng Construction Group Co ltd
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Jiangsu Jinsheng Construction Group Co ltd
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Abstract

The utility model discloses an anti-corrosion rust removing device for a high-altitude wall, which comprises a middle plate, wherein two first bearing seats are arranged at the top of the middle plate, first rotating shafts are rotatably connected to the two first bearing seats, first rust removing wheels are fixed on the first rotating shafts, two sides of the middle plate are movably connected with turning plates through a transfer piece, second bearing seats are fixed on the two turning plates, a second rotating shaft is rotatably connected to the second bearing seats, second rust removing wheels are fixed on the second rotating shaft, two ends of the first rotating shaft are in transmission connection with the two second rotating shafts through a steering structure, a control box is arranged at the bottom of the middle plate, and a driving mechanism for driving the first rotating shafts to rotate is arranged in the control box. When the wall with radian or corner is derusted, the electric telescopic rod is controlled to extend to push the two overturning plates to overturn towards the middle plate, so that the first derusting wheel and the two second derusting wheels have a certain radian, the wall with the cambered surface or the corner is derusted, and the derusting efficiency is improved.

Description

Corrosion-resistant rust removing device for high-altitude wall
Technical Field
The utility model relates to the technical field of rust removal devices, in particular to an anticorrosion rust removal device for a high-altitude wall.
Background
When the wall at the high position of the steel structure is derusted, the derusting equipment is required to be sent to the high position, and then the derusting equipment is used for derusting.
According to the search, the Chinese patent with the publication number of CN204471162U discloses a telescopic rust removing brush for a high-altitude rust removing robot, wherein a motor rotates rapidly during rust removing, and an output shaft drives a rust removing brush head to rotate rapidly so as to abrade rust of the rust removing brush head.
However, the rust removing device in the above patent has the following problems: the rust remover is suitable for removing rust on planar walls, and some walls are arc-shaped (such as chimneys) and have corners, and when arc-shaped walls or corners of the walls are removed, the radian of the rust remover cannot be adjusted, so that the rust removing area is small, and the rust removing efficiency is low.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides an anti-corrosion rust removing device for a high-altitude wall, which aims to solve the problem that the rust removing area is small because the radian cannot be adjusted in the conventional wall rust removing device.
In order to solve the technical problems, the utility model provides the following technical scheme:
the utility model provides an anticorrosive rust cleaning device of high altitude wall, includes the intermediate lamella, the top of intermediate lamella is equipped with two first bearing frames, rotates on two first bearing frames and is connected with first pivot, be fixed with first rust cleaning wheel in the first pivot, the both sides of intermediate lamella are connected with the upset board through the adaptor swing joint, and the one end that keeps away from first bearing frame on two upset boards all is fixed with the second bearing frame, rotate on the second bearing frame and be connected with the second pivot, be fixed with the second rust cleaning wheel in the second pivot, the both ends of first pivot are passed by two first bearing frames, and pass the end and pass through steering structure and two second pivot transmission and be connected, can make two upset boards overturn to the intermediate lamella through steering structure, the bottom of intermediate lamella is equipped with the control box, be equipped with the pivoted actuating mechanism of drive first pivot in the control box, the both sides of the lower part of control box are connected with the extension board, it has electric telescopic handle to articulate on the extension board, electric telescopic handle's extension end articulates with the bottom surface of upset board.
Preferably, the adaptor includes two curb plates that weld on the upset board and be close to intermediate lamella one end, has seted up the arc hole on the curb plate, the tip of intermediate lamella is located between the both sides board, the adaptor is still including the slide bar of welding in intermediate lamella tip both sides, slide bar sliding connection is in the arc hole.
Above-mentioned technical scheme, at promotion upset board pivoted in-process, the slide bar slides in the arc hole, through the cooperation in slide bar and arc hole, can prevent that the upset board from separating with the intermediate lamella, has improved the wholeness.
Preferably, the steering structure comprises a steering knuckle and a transmission rod movably connected with the steering knuckle, one end of the transmission rod away from the steering knuckle is in transmission connection with the end part of the first rotating shaft, and one end of the steering knuckle away from the transmission rod is in transmission connection with the second rotating shaft.
Above-mentioned technical scheme, when driving first pivot and rotating, first pivot drives the transfer line synchronous rotation at both ends, and the transfer line drives the knuckle synchronous rotation, the knuckle drives the synchronous rotation of second pivot, thereby can drive first rust cleaning wheel and the synchronous rotation of second rust cleaning wheel simultaneously, in order to carry out rust cleaning work, when promoting the upset board and rotate, through the cooperation of knuckle and transfer line, can realize the rotation of second pivot, and through the cooperation of knuckle and transfer line, after the upset board overturns certain angle, can realize the synchronous rotation of first pivot and second pivot equally.
Preferably, a through hole communicated with the control box is formed in one side of the middle plate, the driving mechanism comprises a first driving wheel fixed on the first rotating shaft, a motor arranged in the control box, a transmission shaft connected to the motor through a coupling in a transmission mode, a second driving wheel connected to the transmission shaft, and a driving belt connected to the first driving wheel and the second driving wheel, and the driving belt is arranged in the through hole.
According to the technical scheme, the motor is started to work, and the first rotating shaft can be driven to rotate through the cooperation of the second driving wheel, the driving belt and the second driving wheel, so that the first rust removing wheel and the second rust removing wheel are driven to rotate, and rust removing work is carried out.
Preferably, the front side of the control box is hinged with a box door, a controller is arranged in the control box, and the electric telescopic rod and the motor are electrically connected with the controller.
According to the technical scheme, the box door can be used for overhauling parts in the control box, and a control program is preset in the controller and used for controlling the parts to work orderly.
Preferably, a limit bearing is connected to the second rotating shaft near the knuckle, and the second rust removing wheel is located between the second bearing seat and the limit bearing.
According to the technical scheme, the second rust removing wheel can be prevented from shifting on the second rotating shaft after the second rotating shaft is inclined through the limiting bearing.
Preferably, the bottom surface of control box is connected with the spliced pole, the lower extreme of spliced pole is connected with the flange.
According to the technical scheme, the flange can be connected with external equipment, such as a manipulator or lifting equipment.
Compared with the prior art, the utility model has the following beneficial effects:
when the wall on the plane is derusted, the first derusting wheel and the second derusting wheel are positioned on a straight line, the wall can be derusted by driving the first derusting wheel and the second derusting wheel to rotate, the first derusting wheel and the second derusting wheel are combined, the length is increased, and the derusting area of the flat wall is increased.
When the wall with radian or corner is derusted, the electric telescopic rod is controlled to extend to push the two overturning plates to overturn towards the middle plate, so that the first derusting wheel and the two second derusting wheels have a certain radian, the wall with the cambered surface or the corner is derusted, and the derusting efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a cross-sectional view of the present utility model;
FIG. 3 is a schematic view of a steering structure;
FIG. 4 is a partial schematic view of the intermediate plate, the roll-over plate and the adapter;
fig. 5 is a schematic view of the arc wall when rust removal is performed;
fig. 6 is a schematic view of a corner wall when derusting;
in the figure: the rust-removing device comprises a 1-middle plate, a 2-first bearing seat, a 3-first rotating shaft, a 4-first rust-removing wheel, a 5-adapter, a 501-side plate, a 502-arc hole, a 503-sliding rod, a 6-turning plate, a 7-second bearing seat, an 8-second rotating shaft, a 9-second rust-removing wheel, a 10-turning structure, a 1001-turning joint, a 1002-transmission rod, an 11-control box, a 12-driving mechanism, a 1201-first transmission wheel, a 1202-motor, a 1203-second transmission wheel, a 1204-transmission belt, a 13-extension plate, a 14-electric telescopic rod, a 15-through hole, a 16-box door, a 17-controller, an 18-limit bearing, a 19-connection column and a 20-flange.
The specific embodiment is as follows:
the following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
Referring to fig. 1 and 2, an anticorrosion derusting device for a high-altitude wall comprises a middle plate 1, wherein two first bearing seats 2 are arranged at the top of the middle plate 1, a first rotating shaft 3 is rotatably connected to the two first bearing seats 2, a first derusting wheel 4 is fixed on the first rotating shaft 3, the first derusting wheel 4 can be a grinding wheel or a wire brush, and the derusting wheel can be used only by removing rust; the utility model discloses a middle board, including middle board 1, adapter 5 swing joint has turnover board 6 through the adapter 5, specifically, as shown in fig. 2 and 4, adapter 5 is including welding on turnover board 6 and being close to two curb plates 501 of middle board one end, has seted up arc hole 502 on two curb plates 501, the tip of middle board 1 is located between two curb plates 501, adapter 5 is still including welding the slide bar 503 in middle board 1 tip both sides, slide bar 503 sliding connection is in arc hole 502, promotes turnover board 6 to middle board 1 direction rotation, and slide bar 503 slides in arc hole 502 this moment, through the cooperation of slide bar 503 and arc hole 502, prevents turnover board 6 and middle board 1 separation, has improved the wholeness.
The two turnover plates 6 are respectively fixed with a second bearing seat 7 at one end far away from the first bearing seat 2, the second bearing seat 7 is rotationally connected with a second rotating shaft 8, a second rust removing wheel 9 is fixed on the second rotating shaft 8, and the second rust removing wheel 9 can be a grinding wheel or a wire brush, so long as rust can be removed; the two ends of the first rotating shaft 3 are penetrated by the two first bearing seats 2, the penetrating ends are in transmission connection with the two second rotating shafts 8 through the steering structure 10, and the two overturning plates 6 can overturn towards the middle plate 1 through the steering structure 10. Specifically, as shown in fig. 3, the steering structure 10 includes a steering knuckle 1001, a transmission rod 1002 movably connected to the steering knuckle 1001, one end of the transmission rod 1002 away from the steering knuckle is in transmission connection with an end portion of the first rotating shaft 3, one end of the steering knuckle 1001 away from the transmission rod is in transmission connection with the second rotating shaft 8, where the transmission rod 1002 is in spline connection with the first rotating shaft 3, or in fixed connection with the first rotating shaft 3, or in spline connection with the second rotating shaft 8, or in fixed connection with the steering knuckle 1001. When the turning plate 6 is pushed to rotate, the second rotating shaft 8 can rotate through the cooperation of the knuckle 1001 and the transmission rod 1002, and the second rotating shaft 8 can synchronously rotate when the first rotating shaft 3 is driven to rotate after the turning plate 6 turns a certain angle through the cooperation of the knuckle 1001 and the transmission rod 1002.
Further, as shown in fig. 2, a control box 11 is disposed at the bottom of the middle plate 1, a driving mechanism 12 for driving the first rotating shaft 3 to rotate is disposed in the control box 11, two sides of the lower portion of the control box 11 are connected with an extension plate 13, an electric telescopic rod 14 is hinged to the extension plate 13, and an extension end of the electric telescopic rod 14 is hinged to the bottom surface of the overturning plate 6. Specifically, a through hole 15 is formed in one side of the middle plate 1 and is communicated with the control box 11, the driving mechanism 12 comprises a first driving wheel 1201 fixed on the first rotating shaft 3, a motor 1202 arranged in the control box 11, a transmission shaft connected to the motor 1202 through a coupling, a second driving wheel 1203 connected to the transmission shaft, and a driving belt 1204 connected to the first driving wheel 1201 and the second driving wheel 1203, and the driving belt 1204 is arranged in the through hole 15. The motor 1202 is started to work, and the first rotating shaft 3 can be driven to rotate by the cooperation of the second driving wheel 1203, the driving belt 1204 and the first driving wheel 1201, and because the first rotating shaft 3 is in transmission connection with the second rotating shaft 8 through the steering structure 10, the second rotating shaft 8 can synchronously rotate along with the first rotating shaft 3, so that the first rust removing wheel 4 and the second rust removing wheel 9 are driven to rotate to perform rust removing work.
In this embodiment, the front side of the control box 11 is hinged with a box door 16, so that it is convenient to overhaul devices in the control box, a controller 17 is arranged in the control box, a control program is preset in the controller 17, and the electric telescopic rod 14 and the motor 1202 are all electrically connected with the controller 17.
In this embodiment, a limit bearing 18 is connected to the second rotating shaft 8 near the knuckle 1001, and the second rust removing wheel 9 is located between the second bearing seat 7 and the limit bearing 18, and after the second rotating shaft 8 is tilted by the limit bearing 18, the second rust removing wheel 9 is shifted on the second rotating shaft 8.
The working principle of the embodiment is as follows:
when the wall on the plane is derusted, the first derusting wheel 4 and the second derusting wheel 9 are positioned on the same straight line, the wall can be derusted by driving the first derusting wheel 4 and the second derusting wheel 9 to rotate, and the first derusting wheel 4 and the second derusting wheel 6 are combined, so that the length is increased, and the derusting area of the flat wall surface is increased.
As shown in fig. 5 and 6, when the wall with arc or corner is derusted, the electric telescopic rod 14 is controlled to extend to push the two overturning plates 6 to overturn towards the middle plate 1, and the first derusting wheel 4 and the two second derusting wheels 9 have a certain arc through the dual functions of the adapter 5 and the steering structure 10, so that the wall with arc or corner is derusted, and the derusting efficiency is improved.
Example 2
On the basis of embodiment 1, a connecting column 19 is connected to the bottom surface of the control box 11, and a flange 20 is connected to the lower end of the connecting column 19. The flange 20 may be connected to an external device, such as a robot or a lifting device, etc., to increase the working height of the rust removing device.
It should be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The utility model provides an anticorrosive rust cleaning device of high altitude wall, its characterized in that, including intermediate lamella (1), the top of intermediate lamella (1) is equipped with two first bearing frames (2), rotates on two first bearing frames (2) to be connected with first pivot (3), be fixed with first rust cleaning wheel (4) on first pivot (3), the both sides of intermediate lamella (1) are through adaptor (5) swing joint having upset board (6), and the one end of keeping away from first bearing frames (2) on two upset boards (6) all is fixed with second bearing frames (7), rotate on second bearing frames (7) and be connected with second pivot (8), be fixed with second rust cleaning wheel (9) on second pivot (8), the both ends of first pivot (3) are passed by two first bearing frames (2), and pass the end through steering structure (10) and two second pivot (8) transmission connection, enable two upset boards (6) to intermediate lamella (1) through steering structure (10), the bottom of intermediate lamella (1) is equipped with control box (11), be equipped with in control box (11) drive shaft (13) extension bar (13) have on the extension bar (13), the extending end of the electric telescopic rod (14) is hinged with the bottom surface of the overturning plate (6).
2. The high-altitude wall corrosion and rust removing device according to claim 1, wherein: the adapter piece (5) comprises two side plates (501) welded on the turnover plate (6) and close to one end of the middle plate, arc-shaped holes (502) are formed in the two side plates (501), the end part of the middle plate (1) is located between the two side plates (501), the adapter piece (5) further comprises sliding rods (503) welded on two sides of the end part of the middle plate (1), and the sliding rods (503) are connected in the arc-shaped holes (502) in a sliding mode.
3. The high-altitude wall corrosion and rust removing device according to claim 2, wherein: the steering structure (10) comprises a steering knuckle (1001) and a transmission rod (1002) movably connected with the steering knuckle (1001), wherein one end, far away from the steering knuckle, of the transmission rod (1002) is in transmission connection with the end part of the first rotating shaft (3), and one end, far away from the transmission rod, of the steering knuckle (1001) is in transmission connection with the second rotating shaft (8).
4. A high-altitude wall corrosion protection and rust removal device according to claim 3, wherein: one side of the middle plate (1) is provided with a through hole (15) communicated with the control box (11), the driving mechanism (12) comprises a first driving wheel (1201) fixed on the first rotating shaft (3), a motor (1202) arranged in the control box (11), a driving shaft connected to the motor (1202) through a coupling, a second driving wheel (1203) connected to the driving shaft, and a driving belt (1204) connected to the first driving wheel (1201) and the second driving wheel (1203), and the driving belt (1204) is arranged in the through hole (15).
5. The high-altitude wall corrosion and rust removing device according to claim 4, wherein: the front side of the control box (11) is hinged with a box door (16), a controller (17) is arranged in the control box, and the electric telescopic rod (14) and the motor (1202) are electrically connected with the controller (17).
6. The high-altitude wall corrosion and rust removing device according to claim 1, wherein: and a limit bearing (18) is connected to the second rotating shaft (8) close to the knuckle (1001), and the second rust removing wheel (9) is positioned between the second bearing seat (7) and the limit bearing (18).
7. A high-altitude wall corrosion protection and rust removal device according to claim 3, wherein: the bottom surface of control box (11) is connected with spliced pole (19), the lower extreme of spliced pole (19) is connected with flange (20).
CN202321858966.XU 2023-07-15 2023-07-15 Corrosion-resistant rust removing device for high-altitude wall Active CN220498761U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321858966.XU CN220498761U (en) 2023-07-15 2023-07-15 Corrosion-resistant rust removing device for high-altitude wall

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321858966.XU CN220498761U (en) 2023-07-15 2023-07-15 Corrosion-resistant rust removing device for high-altitude wall

Publications (1)

Publication Number Publication Date
CN220498761U true CN220498761U (en) 2024-02-20

Family

ID=89881805

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202321858966.XU Active CN220498761U (en) 2023-07-15 2023-07-15 Corrosion-resistant rust removing device for high-altitude wall

Country Status (1)

Country Link
CN (1) CN220498761U (en)

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