CN220498534U - Novel coolant liquid integration filters device - Google Patents
Novel coolant liquid integration filters device Download PDFInfo
- Publication number
- CN220498534U CN220498534U CN202322060428.2U CN202322060428U CN220498534U CN 220498534 U CN220498534 U CN 220498534U CN 202322060428 U CN202322060428 U CN 202322060428U CN 220498534 U CN220498534 U CN 220498534U
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- China
- Prior art keywords
- cooling liquid
- water tank
- filter
- cooling
- large water
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- 239000002826 coolant Substances 0.000 title claims description 27
- 239000007788 liquid Substances 0.000 title claims description 21
- 230000010354 integration Effects 0.000 title description 2
- 239000000110 cooling liquid Substances 0.000 claims abstract description 74
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 71
- 238000000926 separation method Methods 0.000 claims abstract description 34
- 238000001914 filtration Methods 0.000 claims abstract description 25
- 238000001816 cooling Methods 0.000 claims abstract description 13
- 238000007885 magnetic separation Methods 0.000 claims description 8
- 238000010992 reflux Methods 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 230000010355 oscillation Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000002173 cutting fluid Substances 0.000 abstract description 4
- 238000005299 abrasion Methods 0.000 abstract description 3
- 239000000428 dust Substances 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000009423 ventilation Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 3
- 230000005389 magnetism Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000037452 priming Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Abstract
The utility model discloses a novel cooling liquid integrated filtering device, which comprises a cooling liquid input system, wherein the tail end of the cooling liquid input system is connected with a cooling liquid coarse separation system for realizing magnetic attraction separation, the tail end of the cooling liquid coarse separation system is connected with a cooling liquid fine separation system for realizing fine filtration, the cooling liquid fine separation system comprises a large water tank, the large water tank is connected with a cooling system for cooling liquid, and the cooling liquid generated by a machine tool is concentrated and treated in a pipeline through hole mode, so that the high-precision filtering effect is realized, the production efficiency can be improved, and the surface processing quality of a workpiece is improved; the running cost of equipment is reduced, the maintenance cost of the machine tool is reduced, the consumption of cutting fluid is reduced, the surface abrasion of a cutter is reduced, and the service life and the running precision of the machine tool are improved; the middle links, the chip removal device and the ventilation and dust removal device are reduced, the working environment is improved, and the occupied area of the equipment is reduced.
Description
Technical Field
The utility model relates to the field of coolant liquid filtration, in particular to a novel coolant liquid integrated filtration device.
Background
Generally, the processed cooling liquid is to be recycled, and has a certain pressure, flow rate and proper temperature. When the impurity such as chips is applied to a tool, a workpiece, and a machine tool, the impurity such as chips is also trapped therein. The separation treatment of impurities is carried out on the cooling liquid, which is a necessary condition for the circulation of the cooling liquid, and the quality of the separation effect also influences the surface processing quality of the workpiece, the service life of the cutter, the running precision of the machine tool and the like. In China, most of machine tools and automatic processing lines are provided with independent cutting fluid processing devices at present, the types are various, and the separation precision is different. The independent device is convenient for selecting different cutting fluids according to specific conditions such as workpiece materials, cutter materials, processing methods, processing requirements and the like, and adopts different using methods such as a pouring method, a high-pressure cooling method and a spray cooling method, but has great disadvantages. In particular, each machine tool is required to be provided with a set of separation and circulation system, the production cost and the operation cost of equipment are increased, the separation effect is not ideal due to the limitation of area and space, the failure rate is high, and the energy consumption is high.
Disclosure of Invention
In order to overcome the defects of the method, the utility model provides the novel cooling liquid integrated filtering device, the cooling liquid generated by the machine tool is concentrated to be processed in a pipeline through-hole mode, so that the high-precision filtering effect is realized, the production efficiency can be improved, the surface processing quality of a workpiece is improved, the operation cost of equipment is reduced, the maintenance cost of the machine tool is reduced, the consumption of cutting liquid is reduced, the surface abrasion of a cutter is reduced, the service life and the operation precision of the machine tool are improved, intermediate links, chip removal devices and ventilation and dust removal devices are reduced, the working environment is improved, the occupied area of equipment is reduced, and meanwhile, the cooling liquid integrated filtering device can be arranged at a place far away from a production line, and the pollution of noise can be eliminated.
Technical proposal
The utility model provides a novel integrated filtration of coolant liquid device, includes coolant liquid input system, coolant liquid input system's end-to-end connection has the coolant liquid coarse separation system that is used for realizing the magnetism to inhale the separation, coolant liquid coarse separation system's end-to-end connection has the coolant liquid smart separation system that is used for realizing meticulous filtration, coolant liquid smart separation system includes big water tank, be connected with the cooling system who is used for cooling down for the coolant liquid on the big water tank.
Further, the cooling liquid input system comprises a cooling liquid reflux valve, an observation port and a pipeline pump which are arranged on the pipeline.
Further, the cooling liquid coarse separation system comprises a first conduit connected to the tail end of the pipeline, the other end of the first conduit is connected with a magnetic separation device, the discharge end of the magnetic separation device is connected with a labyrinth water tank, and the tail end of the labyrinth water tank is provided with a low-lift self-sucking pump for discharging cooling liquid.
Further, the positions of the water flow ports from right to left in the labyrinth water tank are as follows: back up, front down, back up, front down.
Further, the coolant liquid essence separation system including connect in from inhaling the big water tank of pump discharge end, big water tank's inside is provided with the baffle that is used for placing coolant liquid and shakes, big water tank still is connected with the water pump, the water pump is connected with filter and reserve filter, the filter reserve filter is last to be connected with the discharge pipe.
Further, the large water tank is connected with a water outlet with a diameter of one inch for manually detecting the quality of the cooling liquid.
Further, a sensor for detecting the temperature and the liquid level of the cooling liquid is arranged in the large water tank.
Furthermore, the filter and the spare filter are both internally provided with pressure sensors for detecting the blocking degree, and the pressure sensors are respectively connected with pressure gauges fixedly arranged on the filter and the spare filter.
Further, the cooling system comprises an oil cooler, the oil cooler is connected with the large water tank through two second guide pipes, and a return valve is arranged on each second guide pipe.
Further, the return valve is electrically connected with the sensor.
Advantageous effects
Compared with the prior art, the utility model has the following beneficial effects:
(1) The cooling liquid generated by the machine tool is concentrated and treated in a pipeline through hole mode, so that a high-precision filtering effect is realized, the production efficiency can be improved, and the surface processing quality of a workpiece can be improved; (2) The operation cost of equipment is reduced, the maintenance cost of a machine tool is reduced, the consumption of cutting fluid is reduced, the surface abrasion of a cutter is reduced, the service life and the operation precision of the machine tool are prolonged (3) the middle links, the chip removal device and the ventilation and dust removal device are reduced, the working environment is improved, the occupied area of the equipment is reduced, and meanwhile, the cooling fluid integrated filtering device can be arranged in a place far away from a production line, so that the pollution of noise can be eliminated.
Drawings
FIG. 1 is a schematic diagram of a novel coolant integrated filtration device of the present utility model;
fig. 2 is a top view of the present utility model.
Reference numerals
A back flow cooling liquid valve 1, a viewing port 2, a pipeline pump 3, a self-priming pump 4, a water pump 5, a back flow valve 6, an oil cooler 7, a pressure gauge 8, a filter 9, a spare filter 10, a sensor 11, a big water tank 12, a water outlet 13, a baffle 14, a labyrinth water tank 15, a magnetic attraction separation device 16, a first conduit 17, a discharge pipe 18, a second conduit 19, and a water flow direction 20
Detailed Description
For a better explanation of the present utility model, the following description is made with reference to the accompanying drawings and specific embodiments:
the utility model discloses a novel cooling liquid integrated filtering device, which is shown in fig. 1 and 2, and comprises a cooling liquid input system, wherein the tail end of the cooling liquid input system is connected with a cooling liquid coarse separation system for realizing magnetic attraction separation, the tail end of the cooling liquid coarse separation system is connected with a cooling liquid fine separation system for realizing fine filtration, the cooling liquid fine separation system comprises a large water tank 12, and a cooling system for cooling liquid is connected to the large water tank 12.
Further, the cooling liquid input system comprises a cooling liquid reflux valve 1, an observation port 2 and a pipeline pump 3 which are arranged on the pipeline.
Further, the cooling liquid coarse separation system comprises a first conduit 17 connected to the tail end of the pipeline, the other end of the first conduit 17 is connected with a magnetic separation device 16, the discharge end of the magnetic separation device 16 is connected with a labyrinth water tank 15, and the tail end of the labyrinth water tank 15 is provided with a low-lift self-priming pump 4 for discharging cooling liquid.
Further, the positions of the water flow ports from right to left in the labyrinth water tank 15 are: back up, front down, back up, front down.
Further, the coolant liquid essence separation system is including connecting in big water tank 12 of self priming pump 4 discharge end, big water tank 12's inside is provided with and is used for placing the baffle 14 that the coolant liquid oscillated, big water tank 12 still is connected with water pump 5, water pump 5 is connected with filter 9 and reserve filter 10, filter 9 reserve filter 10 is last to be connected with discharge pipe 18.
Further, the large water tank 12 is connected with a water outlet 13 with a diameter of one inch for manually detecting the quality of the cooling liquid.
Further, a sensor 11 for detecting the temperature and the liquid level of the cooling liquid is arranged in the large water tank 12.
Furthermore, pressure sensors for detecting the blocking degree are arranged in the filter 9 and the standby filter 10, and the pressure sensors are respectively connected with a pressure gauge 8 fixedly arranged on the filter 9 and the standby filter 10.
Further, the cooling system comprises an oil cooler 7, the oil cooler 7 is connected with the large water tank 12 through two second pipes 19, and a return valve 6 is arranged on the second pipes 19.
Further, the return valve 6 is electrically connected to the sensor 11.
An operation method of a novel cooling liquid integrated filtering device comprises the following steps:
(1) Opening a reflux cooling liquid valve 1 and a pipeline pump 3, and observing the circulation condition of the cooling liquid through an observation port 2 when the integrated cooling liquid of the machine tool starts to flow into the cooling liquid integrated filtering device;
(2) The magnetic attraction separation device 16 is powered on to separate magnetic residues in the cooling liquid, then the cooling liquid enters the labyrinth water tank 15, and larger residues are further deposited and separated;
(3) The self-priming pump 4 sucks the cooling liquid of the labyrinth water tank 15 into the large water tank 12 for further deposition and cooling, the sensor 11 in the large water tank 12 detects the temperature of the cooling liquid in real time, and when the temperature is higher, the reflux valve 6 is opened, and the oil cooler 7 is started for cooling the cooling liquid;
(4) Then, part of the cooling liquid is discharged through the water outlet 13 to detect whether the cooling liquid reaches the standard;
(5) When the cooling liquid reaches the standard, the water pump 5 is started to pump the cooling liquid in the large water tank 12 into the filter 9 for accurate separation, and the cooling liquid is discharged in time for recycling.
Specifically, when the cooling liquid flows through the pipeline pump 3 and flows through the magnetic attraction separation device 16, the magnetic large-block filiform iron-shaped dregs are separated, then some large dregs without magnetism are deposited and separated through the labyrinth water tank 15, finally, the cooling liquid is sucked into the large water tank 12 by the self-priming pump 4 to be accumulated, the water quantity in the large water tank 12 can be detected by the sensor 11 in the large water tank 12, the water quantity can be timely replenished when the water quantity is too small, meanwhile, the temperature of the cooling liquid in the large water tank 12 can be timely detected by the sensor 11 in the large water tank, when the temperature of the cooling liquid is too high, the return valve 6 is controlled to be opened by the sensor 11, meanwhile, the oil cooler 7 is started to cool the cooling liquid in the large water tank 12, when the cooling liquid reaches the standard, the cooling liquid is pumped from the large water tank 12 and is introduced into the filter 9 for further use, when the water pressure in the filter 9 reaches a certain value, the alarm is used to prompt the filter 10 is timely started, and the whole filtering device can still normally run.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the technical solution of the present utility model has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that the technical solution described in the foregoing embodiments may be modified or some of the technical features thereof may be equally substituted; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.
Claims (10)
1. Novel integrated filtration of coolant liquid device, its characterized in that: the magnetic separation type cooling device comprises a cooling liquid input system, wherein the tail end of the cooling liquid input system is connected with a cooling liquid coarse separation system for achieving magnetic separation, the tail end of the cooling liquid coarse separation system is connected with a cooling liquid fine separation system for achieving fine filtration, the cooling liquid fine separation system comprises a large water tank (12), and a cooling system for cooling liquid is connected to the large water tank (12).
2. The novel coolant integrated filtration device of claim 1, wherein: the cooling liquid input system comprises a cooling liquid reflux valve (1), an observation port (2) and a pipeline pump (3) which are arranged on a pipeline.
3. The novel coolant integrated filtration device of claim 2, wherein: the cooling liquid coarse separation system comprises a first conduit (17) connected to the tail end of the pipeline, the other end of the first conduit (17) is connected with a magnetic separation device (16), the discharge end of the magnetic separation device (16) is connected with a labyrinth water tank (15), and the tail end of the labyrinth water tank (15) is provided with a low-lift self-priming pump (4) for discharging cooling liquid.
4. A novel coolant integrated filtration device according to claim 3, wherein: the positions of water flow ports from right to left in the labyrinth water tank (15) are as follows: back up, front down, back up, front down.
5. The novel coolant integrated filter device of claim 4, wherein: the cooling liquid fine separation system comprises a large water tank (12) connected to the discharge end of a self-priming pump (4), a baffle (14) for placing cooling liquid oscillation is arranged inside the large water tank (12), the large water tank (12) is further connected with a water pump (5), the water pump (5) is connected with a filter (9) and a standby filter (10), and the filter (9) is connected with a discharge pipe (18) on the standby filter (10).
6. The novel coolant integrated filter device of claim 5, wherein: the large water tank (12) is connected with a water outlet (13) with a diameter which is used for manually detecting the quality of the cooling liquid.
7. The novel coolant integrated filter device of claim 6, wherein: a sensor (11) for detecting the temperature and the liquid level of the cooling liquid is arranged in the large water tank (12).
8. The novel coolant integrated filter device of claim 7, wherein: the filter (9) and the spare filter (10) are internally provided with pressure sensors for detecting the blocking degree, and the pressure sensors are respectively connected with a pressure gauge (8) fixedly arranged on the filter (9) and the spare filter (10).
9. The novel coolant integrated filtration device of claim 8, wherein: the cooling system comprises an oil cooler (7), wherein the oil cooler (7) is connected with the large water tank (12) through two second guide pipes (19), and a reflux valve (6) is arranged on each second guide pipe (19).
10. The novel coolant integrated filtration device of claim 9, wherein: the reflux valve (6) is electrically connected with the sensor (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322060428.2U CN220498534U (en) | 2023-08-02 | 2023-08-02 | Novel coolant liquid integration filters device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322060428.2U CN220498534U (en) | 2023-08-02 | 2023-08-02 | Novel coolant liquid integration filters device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220498534U true CN220498534U (en) | 2024-02-20 |
Family
ID=89882139
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322060428.2U Active CN220498534U (en) | 2023-08-02 | 2023-08-02 | Novel coolant liquid integration filters device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220498534U (en) |
-
2023
- 2023-08-02 CN CN202322060428.2U patent/CN220498534U/en active Active
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