CN220490610U - Device for detecting alloy powder rate - Google Patents
Device for detecting alloy powder rate Download PDFInfo
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- CN220490610U CN220490610U CN202321756245.8U CN202321756245U CN220490610U CN 220490610 U CN220490610 U CN 220490610U CN 202321756245 U CN202321756245 U CN 202321756245U CN 220490610 U CN220490610 U CN 220490610U
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- side wall
- vertical side
- alloy
- alloy powder
- square bin
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- 239000000956 alloy Substances 0.000 title claims abstract description 93
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 67
- 239000000843 powder Substances 0.000 title claims abstract description 61
- 239000000463 material Substances 0.000 claims abstract description 28
- 238000007873 sieving Methods 0.000 claims abstract description 28
- 238000005303 weighing Methods 0.000 claims abstract description 28
- 238000007599 discharging Methods 0.000 claims description 14
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 210000001503 joint Anatomy 0.000 claims description 3
- 238000001514 detection method Methods 0.000 abstract description 6
- 239000002994 raw material Substances 0.000 description 7
- 238000012216 screening Methods 0.000 description 4
- 230000003028 elevating effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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- Combined Means For Separation Of Solids (AREA)
Abstract
The device for detecting the alloy powder rate comprises a sieving part, a cone breaking mechanism, an alloy powder collecting mechanism, an alloy lump material collecting mechanism and a weighing mechanism; the cone breaking mechanism is arranged on the sieving part; the alloy powder collecting mechanism and the alloy lump material collecting mechanism are both positioned below the sieving part; the weighing mechanism is arranged on the ground and is positioned below the alloy powder collecting mechanism and the alloy lump material collecting mechanism. The utility model improves the powder rate detection efficiency of the alloy material and reduces the labor intensity of staff.
Description
Technical Field
The utility model relates to an alloy powder rate detection device, in particular to a device capable of detecting the powder ratio in alloy raw materials, and belongs to the technical field of metallurgical raw material detection equipment.
Background
Alloy materials are important production raw materials in the metallurgical production process, and the alloy materials mainly take the shape of blocks; the metallurgical industry has powder rate requirements on the recovery of alloy raw materials, that is, the proportion of the total amount of powder in the alloy raw materials is high, and the powder rate directly influences the acceptance result; at present, the powder rate detection of alloy raw materials is finished by manual work, a worker samples the alloy materials, then the worker sieves the alloy materials, the oversize products are qualified alloy materials, the undersize products are alloy powder materials, the alloy powder materials are respectively placed in different charging barrels for weighing, and the alloy powder rate data are obtained by calculation according to the weight parameters of the powder materials and the alloy raw materials; the efficiency of manual sieving and weighing is low, the labor intensity is high, and the powder rate detection efficiency of the alloy material is affected; therefore, a device capable of efficiently detecting the powder rate of the alloy material is needed, and the labor intensity of workers is further reduced.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provide a device for detecting the alloy powder rate, which can not only reduce the labor intensity of workers, but also improve the detection efficiency of the alloy powder rate.
The utility model solves the problems through the following technical proposal:
the device for detecting the alloy powder rate comprises a sieving part, a cone breaking mechanism, an alloy powder collecting mechanism, an alloy lump material collecting mechanism and a weighing mechanism; the cone breaking mechanism is arranged on the sieving part; the alloy powder collecting mechanism and the alloy lump material collecting mechanism are both positioned below the sieving part; the weighing mechanism is arranged on the ground and is positioned below the alloy powder collecting mechanism and the alloy lump material collecting mechanism.
The device for detecting the alloy powder rate comprises a square bin, a slope plate and a sieving mechanism; the square bin is arranged on the ground through a pillar; the slope plate and the sieving mechanism are both arranged on the inner wall of the square bin, and the slope plate is positioned above the sieving mechanism.
The device for detecting the alloy powder rate is characterized in that the square bin is provided with four vertical side walls, wherein the first vertical side wall and the second vertical side wall are opposite to each other; one end of the slope plate is arranged on the inner wall of the first vertical side wall of the square bin, one end, far away from the first vertical side wall, of the slope plate is lower than one end, close to the first vertical side wall, of the slope plate, and the slope plate is not in contact with the second vertical side wall of the square bin.
The device for detecting the alloy powder rate comprises a screening rod, a transverse bar and a vibrator; a transverse bar is arranged on the second vertical side wall of the square bin, and a vibrator is arranged on the outer wall of the transverse bar; the number of the screen bars is multiple, and the end parts of the screen bars are arranged on the inner wall of the transverse bar; the bottom end of the first vertical side wall of the square bin is provided with a discharge hole, and the end part of the screen rod is connected with the lower edge of the discharge hole of the first vertical side wall of the square bin; a discharging chute is arranged on the outer wall of the first vertical side wall of the square bin, and the discharging chute is in butt joint with the discharging hole of the first vertical side wall of the square bin; the screen rod is high with the one end that square storehouse first perpendicular lateral wall discharge opening is connected than the one end that the horizontal bar is connected.
The device for detecting the alloy powder rate comprises a cross fixing frame and a bag breaking cone; the cross fixing frame is arranged at the top end of the inner wall of the square bin, and the bag breaking cone is arranged at the center of the upper end face of the cross fixing frame.
The device for detecting the alloy powder rate comprises a first charging basket, a first guide rod and a first lifting table; the number of the first guide rods is four, and the first guide rods are all arranged on the ground; guide holes are formed in four corners of the first lifting table, and first guide rods are arranged in the guide holes in a penetrating mode; a limiting block is arranged on the side wall of the first guide rod, and the first lifting table is pressed on the limiting block; the first charging basket is arranged on the first lifting table; the first charging basket is positioned right below the discharging hole at the bottom end of the square bin.
The device for detecting the alloy powder rate comprises a second charging basket, a second guide rod and a second lifting table; the number of the second guide rods is four, and the second guide rods are all arranged on the ground; guide holes are formed in four corners of the second lifting table, and second guide rods are arranged in the guide holes in a penetrating mode; a limiting block is arranged on the side wall of the second guide rod, and the second lifting table is pressed on the limiting block; the second charging basket is arranged on the second lifting table; the second charging basket is positioned below the discharging chute.
The device for detecting the alloy powder rate comprises a weighing mechanism, a weighing device and a control device, wherein the weighing mechanism comprises a sliding rail, a sliding block, a jack and a weighing sensor; the sliding rail is arranged on the ground and is positioned right below the first lifting table and the second lifting table; the sliding block is arranged on the sliding rail in a sliding way; the jack is arranged on the upper end face of the sliding block, and the weighing sensor is arranged on the top end of a jack piston rod.
According to the utility model, the alloy material is screened through the screening part, the powder material and the lump material are separated, and the manual screening is not needed, so that the labor intensity of staff is greatly reduced; and collecting the sieved powder and the sieved lump materials respectively through an alloy powder collecting mechanism and an alloy lump material collecting mechanism, and finally weighing the powder and the lump materials through a weighing mechanism.
Drawings
FIG. 1 is a schematic perspective view of the present utility model with the struts removed;
fig. 2 is a schematic perspective view of the utility model with the pillars and side walls of the square bin removed.
The list of the reference numerals in the drawings is: 1. square bin, slope plate, 3 screening bar, 4 horizontal bar, 5 vibrator, 6 bag breaking cone, 7 first storage bucket, 8 first guide bar, 9 first elevating platform, 10 second storage bucket, 11 second guide bar, 12 second elevating platform, 13 slide rail, 14 slide block, 15 jack, 16 weighing sensor.
Detailed Description
Referring to fig. 1 and 2, the present utility model includes a sieving section, a cone breaking mechanism, an alloy powder collection mechanism, an alloy lump material collection mechanism, and a weighing mechanism; the cone breaking mechanism is arranged on the sieving part; the cone breaking mechanism is used for breaking the ton bag so that alloy materials in the ton bag can be discharged; the alloy powder collecting mechanism and the alloy lump material collecting mechanism are both positioned below the sieving part; the alloy powder collecting mechanism is used for collecting screened alloy powder, and the gold block collecting mechanism is used for collecting screened block-shaped alloy materials; the weighing mechanism is arranged on the ground and is positioned below the alloy powder collecting mechanism and the alloy lump material collecting mechanism; the weighing mechanism is used for weighing alloy powder or alloy lump materials.
The sieving part comprises a square bin 1, a slope plate 2 and a sieving mechanism; the square bin 1 is arranged on the ground through a pillar; the slope plate 2 and the sieving mechanism are both arranged on the inner wall of the square bin 1, and the slope plate 2 is positioned above the sieving mechanism.
The square bin 1 is provided with four vertical side walls, wherein the first vertical side wall and the second vertical side wall are opposite to each other; one end of the slope plate 2 is arranged on the inner wall of the first vertical side wall of the square bin 1, and one end of the slope plate 2 far away from the first vertical side wall is lower than one end close to the first vertical side wall, and the slope plate 2 is not contacted with the second vertical side wall of the square bin 1; the alloy material slides after falling onto the slope plate 2 and then slides to the high point of the screen rod 3, and the alloy material can fall to the high point of the screen rod 3 through the slope plate 2, so that the alloy material can move a distance as much as possible at the screen rod 3, and the powder in the alloy material can be ensured to fall from the gap of the screen rod 3 fully.
The sieving mechanism comprises a sieving rod 3, a cross bar 4 and a vibrator 5; a transverse bar 4 is arranged on the second vertical side wall of the square bin 1, and a vibrator 5 is arranged on the outer wall of the transverse bar 4; the number of the screen bars 3 is a plurality, and the end parts of the screen bars are arranged on the inner wall of the cross bar 4; the vibrator 5 vibrates the transverse bar 4, so that the screen bar 3 vibrates, and the alloy material can be screened more easily when moving on the vibrating screen bar 3; the bottom end of the first vertical side wall of the square bin 1 is provided with a discharge hole, and the end part of the screen rod 3 is connected with the lower edge of the discharge hole of the first vertical side wall of the square bin 1; the qualified block alloy passes through the screen bar 3 and then is discharged out of the discharge hole of the first vertical side wall of the square bin 1, and then falls into the second charging basket 10 below through the discharge chute; a discharging chute is arranged on the outer wall of the first vertical side wall of the square bin 1, and is in butt joint with a discharging hole of the first vertical side wall of the square bin 1; the screen bar 3 is higher than the end connected with the transverse bar 4 and the end connected with the first vertical side wall discharging hole of the square bin 1, so that the alloy material can move towards the first vertical side wall discharging hole of the square bin 1.
The cone breaking mechanism comprises a cross fixing frame and a bag breaking cone 6; the cross mount sets up on square storehouse 1 inner wall top, and broken bag awl 6 sets up in the up end center of cross mount, and the material is loaded on the ton bag, and the overhead traveling crane moves to square storehouse 1 top back whereabouts with the ton bag that is equipped with alloy, and the bottom of ton bag is pricked by broken bag awl 6 for in the alloy material in the ton bag falls square storehouse 1.
The alloy powder collecting mechanism comprises a first charging basket 7, a first guide rod 8 and a first lifting table 9; the number of the first guide rods 8 is four, and the first guide rods are all arranged on the ground; the four corners of the first lifting table 9 are respectively provided with a guide hole, and a first guide rod 8 is respectively arranged in each guide hole in a penetrating manner; the first guide rod 8 provides a guide function for the first lifting platform 9; a limiting block is arranged on the side wall of the first guide rod 8, the first lifting table 9 is pressed on the limiting block, the limiting block limits the lowest position where the first lifting table 9 can descend, and the jack 15 is ensured to smoothly move to the lower side of the first lifting table 9; the first charging basket 7 is arranged on the first lifting table 9; the first charging basket 7 is positioned right below the discharging hole at the bottom end of the square bin 1.
The alloy lump material collecting mechanism comprises a second charging basket 10, a second guide rod 11 and a second lifting table 12; the number of the second guide rods 11 is four, and the second guide rods are all arranged on the ground; guide holes are formed in four corners of the second lifting table 12, and second guide rods 11 are arranged in the guide holes in a penetrating mode; the second guide rod 11 provides a vertical guide function for the second lifting platform 12; a limiting block is arranged on the side wall of the second guide rod 11, the second lifting table 12 is pressed on the limiting block, the limiting block limits the lowest position of the second lifting table 12, and the jack 15 is ensured to smoothly move to the lower side of the second lifting table 12; the second charging basket 10 is arranged on a second lifting table 12; the second charging basket 10 is positioned below the discharging chute.
The weighing mechanism comprises a sliding rail 13, a sliding block 14, a jack 15 and a weighing sensor 16; the sliding rail 13 is arranged on the ground and is positioned right below the first lifting platform 9 and the second lifting platform 12; the sliding block 14 is arranged on the sliding rail 13 in a sliding way; the slider 14 is movable by sliding to a position immediately below the first lift table 9 or the second lift table 12; the jack 15 is arranged on the upper end face of the sliding block 14, and the weighing sensor 16 is arranged on the top end of a piston rod of the jack 15.
The actual use process comprises the following steps: alloy materials are loaded in the ton bags, the crown block lifts the ton bags to move to the position above the square bin 1, then the ton bags fall onto the bag breaking cone 6, the bag breaking cone 6 pierces the ton bags, the bottom ends of the ton bags are opened, the alloy materials are discharged onto the slope plate 2 from the bottom end opening of the ton bags, the slope plate 2 in the alloy materials slides to the high position of the screen rod 3, the vibrator 5 indirectly drives the screen rod 3 to vibrate, when the alloy materials slide on the screen rod 3, powder falls from the gap of the screen rod 3, lump materials fall onto the discharge chute from the screen rod 3 and finally fall into the second material barrel 10, and the powder falls into the first material barrel 7 from the bottom end of the square bin 1; after the alloy materials leave the square bin 1; the sliding block 14 moves to the lower part of the first lifting table 9, the jack 15 is operated to act, the weighing sensor 16 jacks up the first lifting table 9 and weighs, the weight is recorded, and the weight of the powder is obtained by subtracting the weight of the first lifting table 9 and the first charging basket 7; weighing the weight of the blocky alloy material in the same way; the powder rate of the batch of alloy materials can be calculated according to the weight ratio of the massive alloy materials to the alloy powder materials.
Claims (8)
1. An apparatus for detecting the powder fraction of an alloy, characterized by: comprises a sieving part, a cone breaking mechanism, an alloy powder collecting mechanism, an alloy lump material collecting mechanism and a weighing mechanism; the cone breaking mechanism is arranged on the sieving part; the alloy powder collecting mechanism and the alloy lump material collecting mechanism are both positioned below the sieving part; the weighing mechanism is arranged on the ground and is positioned below the alloy powder collecting mechanism and the alloy lump material collecting mechanism.
2. The apparatus for detecting an alloy powder rate according to claim 1, wherein: the sieving part comprises a square bin (1), a slope plate (2) and a sieving mechanism; the square bin (1) is arranged on the ground through a support column; the slope plate (2) and the sieving mechanism are both arranged on the inner wall of the square bin (1), and the slope plate (2) is positioned above the sieving mechanism.
3. The apparatus for detecting an alloy powder rate according to claim 2, wherein: the square bin (1) is provided with four vertical side walls, wherein the first vertical side wall and the second vertical side wall are opposite to each other; one end of the slope plate (2) is arranged on the inner wall of the first vertical side wall of the square bin (1), one end, close to the first vertical side wall, of the slope plate (2) is lower than one end, close to the first vertical side wall, of the slope plate (2), and the slope plate (2) is not in contact with the second vertical side wall of the square bin (1).
4. The apparatus for detecting an alloy powder rate according to claim 3, wherein: the sieving mechanism comprises a sieving rod (3), a cross bar (4) and a vibrator (5); a transverse bar (4) is arranged on the second vertical side wall of the square bin (1), and a vibrator (5) is arranged on the outer wall of the transverse bar (4); the number of the screen bars (3) is multiple, and the end parts of the screen bars are arranged on the inner wall of the transverse bar (4); the bottom end of the first vertical side wall of the square bin (1) is provided with a discharge hole, and the end part of the screen rod (3) is connected with the lower edge of the discharge hole of the first vertical side wall of the square bin (1); the outer wall of the first vertical side wall of the square bin (1) is provided with a discharge chute, and the discharge chute is in butt joint with the discharge hole of the first vertical side wall of the square bin (1); the screen rod (3) is higher than one end connected with the transverse bar (4) and one end connected with the discharging hole of the first vertical side wall of the square bin (1).
5. The apparatus for detecting alloy powder rate according to claim 4, wherein: the cone breaking mechanism comprises a cross fixing frame and a bag breaking cone (6); the cross fixing frame is arranged at the top end of the inner wall of the square bin (1), and the bag breaking cone (6) is arranged at the center of the upper end face of the cross fixing frame.
6. The apparatus for detecting alloy powder rate according to claim 5, wherein: the alloy powder collecting mechanism comprises a first charging basket (7), a first guide rod (8) and a first lifting table (9); the number of the first guide rods (8) is four, and the first guide rods are all arranged on the ground; guide holes are formed in four corners of the first lifting table (9), and first guide rods (8) are arranged in the guide holes in a penetrating mode; a limiting block is arranged on the side wall of the first guide rod (8), and a first lifting table (9) is pressed on the limiting block; the first charging basket (7) is arranged on the first lifting table (9); the first charging basket (7) is positioned right below the discharging hole at the bottom end of the square bin (1).
7. The apparatus for detecting alloy powder rate according to claim 6, wherein: the alloy lump material collecting mechanism comprises a second charging basket (10), a second guide rod (11) and a second lifting table (12); the number of the second guide rods (11) is four, and the second guide rods are all arranged on the ground; guide holes are formed in four corners of the second lifting table (12), and second guide rods (11) are arranged in the guide holes in a penetrating mode; a limiting block is arranged on the side wall of the second guide rod (11), and a second lifting table (12) is pressed on the limiting block; the second charging basket (10) is arranged on the second lifting table (12); the second charging basket (10) is positioned below the discharging chute.
8. The apparatus for detecting alloy powder rate according to claim 7, wherein: the weighing mechanism comprises a sliding rail (13), a sliding block (14), a jack (15) and a weighing sensor (16); the sliding rail (13) is arranged on the ground and is positioned right below the first lifting table (9) and the second lifting table (12); the sliding block (14) is arranged on the sliding rail (13) in a sliding way; the jack (15) is arranged on the upper end face of the sliding block (14), and the weighing sensor (16) is arranged at the top end of a piston rod of the jack (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321756245.8U CN220490610U (en) | 2023-07-06 | 2023-07-06 | Device for detecting alloy powder rate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321756245.8U CN220490610U (en) | 2023-07-06 | 2023-07-06 | Device for detecting alloy powder rate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220490610U true CN220490610U (en) | 2024-02-13 |
Family
ID=89843078
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321756245.8U Active CN220490610U (en) | 2023-07-06 | 2023-07-06 | Device for detecting alloy powder rate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220490610U (en) |
-
2023
- 2023-07-06 CN CN202321756245.8U patent/CN220490610U/en active Active
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