CN220482551U - Blowing and sucking integrated desktop-level plastic sucking machine - Google Patents

Blowing and sucking integrated desktop-level plastic sucking machine Download PDF

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Publication number
CN220482551U
CN220482551U CN202322250616.1U CN202322250616U CN220482551U CN 220482551 U CN220482551 U CN 220482551U CN 202322250616 U CN202322250616 U CN 202322250616U CN 220482551 U CN220482551 U CN 220482551U
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China
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target material
component
negative pressure
box body
lifting platform
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CN202322250616.1U
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Inventor
程川
朱明阳
李文杰
劳常文
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Chongqing Jiecheng Future Technology Co ltd
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Chongqing Jiecheng Future Technology Co ltd
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Abstract

The utility model relates to a tabletop-level plastic uptake technology, in particular to a tabletop-level plastic uptake machine integrating blowing and sucking, which comprises: the box body and the cover body matched with the box body; wherein, the opening of the box body can be used for installing target materials; a lifting space and an equipment space are sequentially arranged in the box body; the lifting space is internally provided with a lifting platform for bearing the mould and a moving guide assembly for the lifting platform to move up and down in the lifting space; a positive pressure component, a negative pressure component and a power component are arranged in the equipment space; wherein, the positive pressure assembly includes: the positive pressure interface and the blowing pump are connected with the positive pressure interface; the negative pressure assembly includes: a negative pressure interface, a suction pump connected with the negative pressure interface; the power component is connected with the movable guiding component so as to control the movable guiding component to drive the lifting platform to move up and down. The plastic sucking machine can blow and then pull the target material through the positive pressure and negative pressure components, so that the success rate of product preparation and the product quality are improved.

Description

Blowing and sucking integrated desktop-level plastic sucking machine
Priority application
The present application claims priority to chinese patent application No. CN2023108972890, entitled blow-suction integrated table top vacuum cleaner, filed in 7 months 20 of 2023, which is incorporated by reference in its entirety.
Technical Field
The utility model relates to the technical field of desktop-level plastic uptake, in particular to a blowing-sucking integrated desktop-level plastic uptake machine.
Background
The desktop-level Vacuum molding machine is a small Vacuum molding machine (Vacuum Former) suitable for manual operation,
it can be used for preparing various plastic products, such as chocolate boxes, plastic outer packages, artificial limbs and the like. The conventional table-top plastic suction machine generally heats a plastic sheet to a variable shape state, then moves the plastic sheet above a mold, and sucks air through an air suction pump so as to enable the plastic sheet to be attached to the mold for molding.
See, for example, patent application CN202121464860.2, which discloses a tabletop-level vacuum forming machine. The plastic uptake machine firstly heats the plastic sheet through the nanometer infrared electrothermal plate, and then descends the moving platform in a manual rotation mode after the heating is finished, so as to descend the plastic packaging material to the mould, and then carries out plastic uptake molding. For another example, see patent application CN202121349674, which discloses a tabletop vacuum reverse suction forming suction molding machine, which comprises a frame, a suction mold placing table, a control module, and an electric heating device and a vacuum pumping device electrically connected with the control module. The plastic sucking machine is also operated manually, and the heated plastic sheet is moved downwards to be close to the mold, and then the plastic sheet is sucked by a vacuum device to be attached to the outer surface of the mold under the air pressure for cooling and molding.
On the one hand, the prior tabletop-level plastic uptake machine has relatively limited success rate or molding quality of sheet material, and particularly when the prior tabletop-level plastic uptake machine is applied to a die with a complicated external structure, the molding success rate or quality of the prior tabletop-level plastic uptake machine can be obviously reduced. For example, during the deformation of the plastic bonding mold, breakage is likely to occur, resulting in processing failure. On the other hand, the working performance of the desktop-level plastic sucking machine is relatively low (such as low heating efficiency and poor sealing performance).
Disclosure of Invention
The utility model aims to provide a blowing-sucking integrated tabletop-level plastic sucking machine, which partially solves or alleviates the defects in the prior art and can improve the quality of plastic products to a certain extent.
In order to solve the technical problems mentioned above, the present application specifically adopts the following technical scheme:
a blow-suction integrated tabletop-level plastic uptake machine, comprising: the box body and the cover body matched with the box body; wherein,
an installation component is arranged at the opening of the box body and is used for installing a target material;
a lifting space and an equipment space are sequentially arranged in the box body; the lifting space is internally provided with a lifting platform for bearing a die and at least one moving guide assembly for the lifting platform to move up and down in the lifting space; a positive pressure component, a negative pressure component and a power component are arranged in the equipment space;
The positive pressure assembly is used for pumping positive pressure air into the box body after the target material is heated to a corresponding state, so that the target material is uniformly deformed under the action of the corresponding positive pressure and is converted into a bulge state; and the positive pressure assembly comprises: a positive pressure interface, and an air pump connected with the positive pressure interface;
the negative pressure component is used for enabling the upper surface of the lifting platform and the target material to be mutually contacted and enclosed into a sealed space by sucking air when the target material approaches or contacts the die, and the target material is attached to the die under the action of negative pressure along with the gradual increase of negative pressure in the sealed space; and the negative pressure assembly comprises: a negative pressure interface, an air pump connected with the negative pressure interface;
the power component is connected with the moving guide component so as to control the moving guide component to drive the lifting platform to move up and down.
In some embodiments, a bonding region for bonding with the target material is provided at an edge of the opening; and the mounting assembly comprises: the laminating device comprises a laminating area, a first laminating piece and a second laminating piece, wherein the laminating area is used for laminating the target material in the laminating area, and when the first laminating piece is installed at the opening of the box body, the laminating area formed below the first laminating piece corresponds to the laminating area, so that the upper surface and the lower surface of the target material are respectively fixed.
In some embodiments, the conforming region and/or the bonding region is a rubber material.
In some embodiments, the mounting assembly further comprises: the second pressing piece is used for controlling the pressing degree of the first pressing piece; wherein, the second pressfitting piece includes: the first rotating piece, the connecting piece, the fixing seat and the second rotating piece are connected in sequence; the first rotating member includes: the second rotating piece is used for pressing the first pressing piece;
the first rotating piece is rotationally connected with the first end of the connecting piece and the first end of the second rotating piece through a first rotating shaft and a second rotating shaft respectively; the second end of the connecting piece is rotationally connected with the fixed seat through a third rotating shaft, and the fixed seat is rotationally connected with the second end of the second rotating piece through a fourth rotating shaft; when the rotating rod of the first rotating member rotates along the preset direction, the first rotating shaft, the second rotating shaft, the third rotating shaft and the fourth rotating shaft correspondingly rotate, so that the second rotating member correspondingly rotates under the action of the second rotating shaft and the fourth rotating shaft, and the pressure applied by the second rotating member to the first pressing member is gradually increased.
In some embodiments, the movement guidance assembly comprises:
a guide rod;
a transmission component, the transmission component comprising: the device comprises a first driving wheel, a first driven wheel and a first transmission belt arranged on the first driving wheel and the first driven wheel, wherein the first driving wheel is connected with the output end of a power assembly;
the supporting piece is used for supporting and fixing the lifting platform, and the supporting piece is respectively connected with the guide rod and the first transmission belt through the sliding piece, so that the lifting platform can be driven to move up and down under the guidance of the guide rod and the first transmission belt.
In some embodiments, when at least two of the movement guide assemblies are provided, the movement guide assemblies are provided on both sides of the inside of the case, and a floor is provided in the equipment space;
accordingly, the power assembly includes:
the motor is arranged on the side of the motor,
the transmission rod is in transmission connection with the first output end of the motor through a second transmission belt, and the two output ends of the transmission rod are respectively connected with the first driving wheels at the two sides;
the fixed plate, the fixed plate is provided with first hole, second hole respectively, just the first output of motor the transfer line runs through respectively first hole the second hole, the fixed plate is fixed in on the bottom plate.
In some embodiments, the positive pressure assembly and the negative pressure assembly are disposed on opposite sides of the power assembly in the equipment space.
In some embodiments, a visual window is arranged on the box body corresponding to the lifting space,
and the device is used for observing the lifting state of the lifting platform.
In some embodiments, a control screen is arranged on the box body corresponding to the equipment space,
so that a user can control the operational state of at least one component in the device space through the control screen.
In some embodiments, the lifting platform is provided with a plurality of air holes, wherein one side opening of the air hole is arranged on the upper surface of the lifting platform, and the other side opening of the air hole is communicated with at least one air pump through a pipeline; and the aperture r of the opening of the air hole on the upper surface of the lifting platform is about 0.3mm-0.8mm, and the distance between the adjacent air holes is less than or equal to 10r.
In some embodiments, the target material has a thickness of about 0.5-4mm.
In some embodiments, the bump height H of the target material is greater than or equal to one third of the height of the mold.
The beneficial technical effects are as follows:
The utility model provides a desktop-level technical scheme which adopts an integrated suction-blowing design and a novel lifting mode (namely, a target material is fixed at the opening of a box body, and a die is moved to attach the material), so that the film thickness uniformity of a plastic sheet in the whole forming process is improved on one hand, and the product preparation success rate and the product preparation quality are improved. Meanwhile, the novel lifting mode and the sealing installation component are matched with each other, so that the suction and blowing efficiency of the positive pressure component or the negative pressure component is effectively improved (such as the formation efficiency of a sealed space III is improved).
The utility model also provides a low-power-consumption uniform heating scheme, wherein the heating scheme adopts the first mirror reflection plate and the second mirror reflection plate to be matched with a plurality of heating pipes which are arranged, so that on one hand, the reflection plate is used for gathering heat to improve the heating efficiency, and on the other hand, the reflection plate is used for being matched with the heating pipes which are arranged regularly to improve the heating uniformity of materials. Uniform heating of the target material may further improve the quality of the shaped product.
In addition, in the plastic molding process (such as plastic sucking and blow molding), the cover body can be directly opened without generating excessive influence on the sucking and blowing process in the molding process, and the plastic sheet can be arranged at the opening of the box body in the whole process. Therefore, when the plastic sheet is molded by using the plastic sucking machine, an operator can intuitively observe the deformation degree (such as the bulge degree, the fitting degree with the mold and the like) of the plastic sheet, and is beneficial to automatically adjusting the air sucking force or the air blowing force according to actual requirements (such as the plastic deformation capability, the mold height and the like). And the open molding environment is also beneficial to improving the demolding success rate of the product.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. Like elements or portions are generally identified by like reference numerals throughout the several figures. In the drawings, elements or portions thereof are not necessarily drawn to scale. It will be apparent to those of ordinary skill in the art that the drawings in the following description are of some embodiments of the present application and that other drawings may be derived from these drawings without inventive faculty.
FIG. 1 is a schematic diagram of the overall structure of a plastic suction machine according to the present utility model;
FIG. 2 is a schematic diagram of a cover structure of a vacuum forming machine according to the present utility model;
FIG. 3 is a schematic diagram of an infrared probe according to the present utility model;
FIG. 4 is a schematic view of the structure of the opening of the case according to the present utility model;
FIG. 5 is a schematic cross-sectional view of the case of the present utility model;
FIG. 6 is a schematic view showing the internal structure of the case according to the present utility model;
FIG. 7 is a schematic view of the bottom structure of the case of the present utility model;
FIG. 8 is a schematic representation of the variation in elevation of a target material in accordance with the present utility model;
FIG. 9 is a front view showing a state of a ridge change of a target material in the present utility model;
FIG. 10 is a front view of the cover of the present utility model;
FIG. 11 is a schematic view of a pressing member according to an exemplary embodiment of the present utility model;
FIG. 12 is a schematic view of a second bonding element according to an exemplary embodiment of the present utility model;
FIG. 13 is an exploded view of the second bonding element of FIG. 12;
FIG. 14 is a first schematic view of a lift guide assembly, power assembly, in an exemplary embodiment;
FIG. 15 is a second schematic view of the lift guide assembly, power assembly, in an exemplary embodiment;
FIG. 16 is a third structural schematic diagram of a lift guide assembly, a power assembly in an exemplary embodiment;
fig. 17 is a schematic diagram of a power assembly in an exemplary embodiment.
Reference numerals:
1 is a box body, 10 is a mounting assembly, 101 is a first press fitting, 102 is a second press fitting,
1021 is a first rotating member, 1021a is a rotating connecting portion, 1021b is a rotating rod, 1022 is a connecting member, 1023 is a fixed base, 1024 is a second rotating member, 10241 is a rotating plate, 10241a is an opening,
10242 is a nut, 10243 is a fixed plate, 10244 is a fixed rod, and 10245 is a pressing plate; 1025a is a first rotation shaft, 1025b is a second rotation shaft, 1025c is a third rotation shaft, 1025d is a fourth rotation shaft;
103 is an attaching area, 104 is a third pressing member; 11 is a guide assembly, 111 is a guide rod, 112 is a transmission component, 112-1 is a first driving wheel, 112-2 is a first driven wheel, 112-3 is a first transmission belt, 113 is a supporting piece, and 114 is a sliding piece; 12 is a lifting platform, 13 is a positive pressure component,
131 is a positive pressure interface, 14 is a negative pressure component, 141 is a negative pressure interface, 15 is a power component, 151 is a motor, 151a is a first output end, 152 is a transmission rod, 153 is a fixed plate; 16 is a bottom plate; 17 is a visual window, 18 is a control screen; 2 is a cover body, 21 is a heating component, 211 is a first mirror reflection plate, 212 is a second mirror reflection plate, 213 is a heating element, and 19 is a temperature monitoring component; 3 is the target material.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. It will be apparent that the embodiments described are some, but not all, of the embodiments of the present application. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the present disclosure, are within the scope of the present disclosure.
Herein, suffixes such as "module", "component" or "unit" used for representing elements are used only for facilitating the description of the present application, and have no specific meaning per se. Thus, "module," "component," or "unit" may be used in combination.
The terms "upper," "lower," "inner," "outer," "front," "rear," "one end," "the other end," and the like herein refer to an orientation or positional relationship based on that shown in the drawings, merely for convenience of description and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
The terms "mounted," "configured to," "connected," and the like, herein, are to be construed broadly as, for example, "connected," whether fixedly, detachably, or integrally connected, unless otherwise specifically defined and limited; the two components can be mechanically connected, can be directly connected or can be indirectly connected through an intermediate medium, and can be communicated with each other. As will be apparent to one of ordinary skill in the art,
The specific meaning of the above terms in this application can be understood in a specific case.
Herein, "and/or" includes any and all combinations of one or more of the associated listed items.
Herein, "plurality" means two or more, i.e., it includes two, three, four, five, etc.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
As used in this specification, the term "about", typically expressed as +/-5% of the value,
more typically +/-4% of the value, more typically +/-3% of the value, more typically +/-2% of the value, even more typically +/-1% of the value, even more typically the value
+/-0.5%。
In this specification, certain embodiments may be disclosed in a format that is within a certain range. It should be appreciated that such a description of "within a certain range" is merely for convenience and brevity and should not be construed as a inflexible limitation on the disclosed ranges. Accordingly, the description of a range should be considered to have specifically disclosed all possible sub-ranges and individual numerical values within that range. For example, the description of ranges 1-6 should be considered as having specifically disclosed sub-ranges such as from 1 to 3, from 1 to 4,
from 1 to 5, from 2 to 4, from 2 to 6, from 3 to 6, etc., as well as individual numbers within this range, such as 1,2,3,4,5, and 6. The above rule applies regardless of the breadth of the range.
The desktop-level plastic sucking machine can be widely applied to industrialized or non-industrialized preparation and utilization. For example, for 3D printing or DIY lovers, desktop grade suction molding machines are typically selected to make various types of small products or product accessories in a home environment, such as masks, toy vehicles, building models, mountain models, automotive accessories, and the like. However, current tabletop-grade vacuum cleaners have a low success rate of product preparation or product quality deviation on the one hand, and a relatively high application cost (e.g., relatively high power consumption) for household scenes on the other hand. In order to better meet the application requirements of the technical field of desktop-level plastic suction, the utility model provides the desktop-level plastic suction machine with better molding efficiency and better molding quality.
Example 1
As shown in fig. 1-16, the present utility model provides a tabletop-level plastic uptake machine with blowing and sucking integrated,
comprising the following steps:
a case 1 and a cover 2 matched with the case; wherein,
a mounting component 10 is arranged at the opening of the box body and is used for mounting the target material 3;
a lifting space I and an equipment space II are sequentially arranged in the box body 1; wherein, the lifting space I is internally provided with a lifting platform 12 for bearing a mould (such as a building model, an automobile model and the like and at least one moving guide component 11 for the lifting platform to move up and down in the lifting space; a positive pressure component 13, a negative pressure component 14 and a power component 15 are arranged in the equipment space;
the positive pressure component is used for pumping positive pressure air (namely blowing) into the box body after the target material is heated to a corresponding state, so that the target material is uniformly deformed under the action of the corresponding positive pressure (wherein, uniform deformation can refer to a state that the deformation degree or the stress of the target material at each site are equal or approximately equal), and the target material is converted into a bulge state; and the positive pressure assembly comprises: a positive pressure interface 131, and an air pump (such as an air pump) connected with the positive pressure interface 131;
The negative pressure component is used for making the upper surface of the lifting platform 12 and the lower surface of the target material 3 mutually contact and enclose a sealed space IV by sucking air when the target material approaches or contacts the die, and the target material is attached to the die under the action of negative pressure along with the gradual increase of the negative pressure in the sealed space IV; and the negative pressure assembly comprises: a negative pressure interface, an air pump (such as a peristaltic pump) connected with the negative pressure interface;
the power component is connected with the moving guide component so as to control the moving guide component to drive the lifting platform to move up and down.
In some embodiments, the cover 2 is rotatably coupled to the housing 1. Wherein a heating assembly for heating the target material is provided in the cover 2, the cover 2 is closed when the case is in a heating state, and the cover 2 is preferably rotated to be opened when the case is in a blowing or sucking state.
In some embodiments, at least one vent is provided on the mold (e.g., the concave portion of the mold) to avoid trapped air in the concave portion of the target material.
Different from the existing vacuum back suction molding scheme, in this embodiment, a technical route of blowing before suction is adopted, that is, a positive pressure component is firstly utilized to convert a target material from an initial state to a raised state which is adaptive to a mold structure (such as a mold height and the like), then a mold is made to be close to or attached to the raised target material, and then the raised target material is attached and molded on the mold by utilizing a negative pressure effect formed by a negative pressure component, so that molding preparation of the target material is completed. The scheme of blowing before sucking can effectively improve the product quality of the desktop-level plastic sucking machine or improve the preparation success rate.
Particularly, when the product (mold) to be prepared is a complex model, such as a building model, a building group model, a mountain model and the like, the height difference is large or the complex model has a plurality of protruding points, the suction-blowing integrated plastic suction machine in the embodiment can effectively avoid or relieve the damage condition of the target material.
The table top grade suction machine in this embodiment can expand the maximum molding height of the plastic sheet (i.e., the maximum height of the mold) to at least 200mm.
The suction and blowing integrated design in this embodiment can also alleviate the problem of trapped air to a certain extent, so that the setting amount or setting size of the exhaust hole on the mold can be reduced appropriately. Therefore, on one hand, the preparation difficulty of the die can be reduced, and meanwhile, the influence of the vent hole on the molding of the target material (such as avoiding hole printing on the target material) can be reduced.
In some embodiments, the target material is a plastic sheet, for example, the target material is one or more of the following: HIPS, ABS, PETG, PVC, PC.
In some embodiments, positive interface 131 and negative interface 141 may be the same interface.
Alternatively, in other embodiments, as shown in fig. 7, the positive pressure interface and the negative pressure interface may be two or more interfaces provided separately.
In some embodiments, a bonding region 103 is provided at the edge of the opening for bonding with the target material; and the mounting assembly 10 includes: the first pressing component 101 is used for pressing the target material in the lamination area, and when the first pressing component is installed at the opening of the box body, the lamination area formed below the first pressing component corresponds to the lamination area, so that the upper surface and the lower surface of the target material are respectively fixed. The mounting assembly in this embodiment can be used for fixedly mounting the plastic sheet on one hand, and can be used for forming a sealing space IV (avoiding or reducing the occurrence of air leakage) between the plastic sheet and the lifting platform in the air suction process on the other hand.
In some embodiments, the first press-fit 101 may be made of plastic.
In some embodiments, the first press-fit piece is a frame with an edge adapted to the shape of the opening of the box body,
and a pressing area corresponding to the attaching area is arranged below the frame.
In some embodiments, the bonding area 103 and/or the pressing area are made of rubber materials, so as to improve the tightness of the box space and more firmly mount the plastic sheet.
In some embodiments, the bonding area 103 and/or the bonding area is further provided with an anti-slip structure, such as an anti-slip texture on the surface of the bonding area or the bonding area.
In some embodiments, as shown in fig. 4, a third pressing member 104 is further disposed at the opening of the case.
Specifically, the third pressing member is a frame (or, a pressing plate) disposed along an edge of the opening of the box, and the frame is used for fixing and limiting the rubber material of the attaching region and the first pressing member 101 respectively.
In some embodiments, the upper and lower surfaces of the edges of the opening of the case are provided as an upper bonding region (e.g., bonding region 103) for contacting the target material, and a lower bonding region for mating with the lift platform, respectively. When the lifting platform ascends to the opening of the box body, the edge of the lifting platform is contacted with the lower attaching area, so that a negative pressure environment can be formed between the lifting platform and the target material rapidly.
In some embodiments, the mounting assembly as described in fig. 11-13 further comprises: the second press-fit piece 102 is provided with a second press-fit piece,
the second pressing member is used for controlling the pressing degree of the first pressing member 101; wherein the second press-fit piece 102 includes: the first rotating member 1021, the connecting member 1022, the fixing base 1023, and the second rotating member 1024 are sequentially connected; the first rotation member 1021 includes: a rotation connection part 1021a, and a rotation lever 1021b for controlling rotation of the rotation connection part, the second rotation member for pressing the first pressing member;
The first rotating member is rotatably connected with the first end of the connecting member and the first end of the second rotating member through a first rotating shaft 1025a and a second rotating shaft 1025b respectively; the second end of the connecting piece is rotationally connected with the fixed seat through a third rotating shaft 1025c, and the fixed seat is rotationally connected with the second end of the second rotating piece through a fourth rotating shaft 1025 d; when the rotating rod of the first rotating member rotates along the preset direction, the first rotating shaft, the second rotating shaft, the third rotating shaft and the fourth rotating shaft correspondingly rotate, so that the second rotating member correspondingly rotates under the action of the second rotating shaft and the fourth rotating shaft, and the pressure applied by the second rotating member to the first pressing member is gradually increased. The first pressing piece in the embodiment can conveniently realize the installation and fixation of the target material and the sealing of the inner space of the box body.
For example, in some embodiments, as shown in fig. 11-13, a second pressing member 102 is disposed on two sides of the opening of the case, where the second pressing member 102 includes: the first rotating member 1021, the connecting member 1022, the fixing base 1023, and the second rotating member 1024 are sequentially connected; wherein the first rotating member 1021 includes: a rotation connection portion 1021a, and a rotation lever 1021b for controlling rotation of the rotation connection portion, and an operator can operate the rotation lever 1021b to control rotation of the second rotation member, thereby directly or indirectly pressing the first pressing member through the second rotation member.
For example, in some embodiments, the first rotating member is rotatably connected to the first end of the connecting member and the first end of the second rotating member by a first shaft 1025a and a second shaft 1025b, respectively;
the second end of the connecting piece is rotatably connected with the fixing seat 1023 through a third rotating shaft 1025c, and the fixing seat is rotatably connected with the second end of the second rotating piece through a fourth rotating shaft 1025 d. That is, the first rotating member, the connecting member, the fixing seat and the second rotating member are connected with each other by the first rotating shaft, the third rotating shaft, the fourth rotating shaft and the second rotating shaft in sequence, so that the pressing distance of the second pressing member is controlled conveniently and stably in a limited adjustment interval (that is, the pressing distance of the second pressing member is relatively smaller).
For example, in some embodiments, the shaft includes, but is not limited to, the following types: intermittent stop shaft, flick shaft, damping shaft, gasket type shaft, rolling type shaft and sleeve shaft type shaft.
In some embodiments, for example, when the rotating lever of the first rotating member is rotated in a predetermined direction,
the first rotating member, the second rotating member, the third rotating member and the fourth rotating member rotate correspondingly, so that the second rotating member rotates correspondingly under the action of the second rotating member and the fourth rotating member, and the pressure applied by the second rotating member to the first pressing member is gradually increased. Conversely, when the first rotating member rotates in a direction opposite to the preset direction, the pressure applied by the second rotating member to the first pressing member gradually decreases, so that the operator can take out the molded target material.
For example, in some embodiments, as shown in fig. 11-13, the second rotating member 1024 includes: the rotating plate 10241, one side of the rotating plate 10241 is respectively provided with two openings, and the two openings of the rotating plate are respectively connected with the first rotating member 1021 and the fixed seat 1023 through the first rotating shaft and the second rotating shaft;
the other side of the rotation plate 10241 is provided with an opening 10241, and the rotation plate 10241 is sleeved on a fixing rod 10244 fixed to the opening of the case through the opening. Further, fixing bars 10244 are provided with fixing plates 10243, which can be used to limit the rotation angle of the rotation plate 10241, respectively, and nuts 10242 are provided on the fixing bars 10244 for fixing the fixing plates 10243. Wherein, the fixing rod is further provided with a pressing plate 10245 (specifically, the pressing plate may be disposed between one of the fixing plates and the nut), and the pressing plate 10245 may correspondingly reciprocate (or rotate) up and down in the process of reciprocating rotation of the rotating plate 10241, so as to adjust the pressing force of the pressing plate on the first pressing member 101.
For example, in some embodiments, the first pressing member is correspondingly provided with a protrusion corresponding to the pressing plate, and when the first pressing member is mounted at the opening of the case, the lower surface of the pressing plate contacts with the protrusion. Thus, when the pressing plate is gradually moved downward by the external force, the first pressing member presses the target material also by the pressing plate. Conversely, when the degree of compression of the compression plate is reduced, the operator may also manually lift the first compression member, thereby removing the target material.
In this embodiment, the operator can manually control the tightness degree of the lamination of the plastic sheets through the second lamination part, for example, for plastic sheets with different thicknesses and materials, or for production scenes with different deformation degrees (such as when the heights of the dies are different), and the operator can flexibly adjust the lamination degree of the plastic sheets by means of the second lamination part so as to meet the requirements of actual production scenes.
In this embodiment, the plastic sheet is directly mounted to the opening of the box, and is sealed and fixed by using the mounting component, so that the sealing performance of the box space below the plastic sheet is improved. Therefore, on one hand, the whole forming process can be directly finished at the opening, and a more visual observation space is improved for an operator (the operator can conveniently and manually regulate and control and intervene in the forming process); on the other hand, the mode of fixing the plastic sheet and moving the mold is adopted, so that the sealing performance of the inside of the box body can be ensured, and the blowing efficiency or the sucking efficiency (namely, the problem of air leakage is avoided or reduced) in the blowing and sucking processes is ensured.
In addition, the cover 2 of the vacuum molding machine may be in an open state (as shown in fig. 8) during the blow molding and vacuum molding processes. The demolding efficiency or the demolding success rate of the plastic sheet can be increased to a certain extent, such as avoiding demolding failure caused by overheating of materials.
In some embodiments, as shown in fig. 14-17, the movement guide assembly 11 includes: a guide rod 111; a transmission member 112, the transmission member comprising: the driving device comprises a first driving wheel 112-1, a first driven wheel 112-2 and a first transmission belt 112-3 arranged on the first driving wheel and the first driven wheel, wherein the first driving wheel is connected with the output end of the power assembly; the supporting piece 113 is used for supporting and fixing the lifting platform, and the supporting piece 113 is respectively connected with the guide rod 111 and the first driving belt 112-3 through the sliding piece 114, so that the lifting platform can be driven to move up and down under the guidance of the guide rod and the first driving belt.
In some embodiments, the case 1 is enclosed by four side walls, wherein a lifting guide assembly (e.g., a driving belt driven by a pulley) is disposed on at least one side wall along the height direction, and the lifting platform is connected with the lifting guide assembly, so as to implement up-and-down operation on the lifting mechanism.
In some embodiments, when at least two of the movement guide assemblies are provided, the movement guide assemblies are provided on both sides of the inside of the case, and a floor 16 is provided in the equipment space;
Accordingly, the power assembly 15 includes:
the motor 151 and the transmission rod 152 are in transmission connection with the first output end of the motor through a second transmission belt, and the two output ends of the transmission rod are respectively connected with the first driving wheels at the two sides; the fixed plate 153, the fixed plate 153 is provided with a first hole and a second hole respectively, and the first output end 151a of the motor and the transmission rod 152 respectively penetrate through the first hole and the second hole, and the fixed plate 153 is fixed on the bottom plate.
Preferably, in this embodiment, through two sets of moving guide assemblies that correspond to each other and synchronous control of the power assembly to the two sets of moving guide assemblies, the lifting platform can drive the die to maintain good stability in the electric control rapid lifting process.
In some embodiments, the positive pressure assembly and the negative pressure assembly are disposed on opposite sides of the power assembly in the equipment space.
For example, in some embodiments, the air pump and the peristaltic pump are respectively arranged at two sides of the motor, so that the gravity center of the plastic sucking machine is located in the middle area of the bottom of the box body, and the stability of the plastic sucking machine is ensured.
Alternatively, in other embodiments, the positive pressure assembly and the negative pressure assembly may share an interface with the air pump. Namely, the positive pressure interface and the negative pressure interface are one interface, and the positive pressure component and the negative pressure component can also share an air pump with the functions of air suction and air blowing.
In some embodiments, as shown in fig. 1, a visible window 17 is provided on the case corresponding to the lifting space. Wherein the visual window may be used for observing the internal environment of the box, such as for observing the lifting state of the lifting platform.
In some embodiments, a control screen 18 is provided on the housing corresponding to the equipment space,
so that a user can control the operational state of at least one component in the device space through the control screen.
For example, in some embodiments, a user may control the heating temperature of the heating assembly, the air blowing data of the positive pressure assembly (e.g., control the elevation height H of the target material), etc. through the control screen.
In some embodiments, the lifting platform is provided with a plurality of air holes for realizing up-down circulation of the air. Wherein, one side opening of the air hole is arranged on the upper surface of the lifting platform, and the other side opening of the air hole is connected with at least one air pump (such as a suction pump or an air blowing pump) through a pipeline.
In some embodiments, to improve the stability and uniformity of plastic material deformation during the blow molding process (i.e., the blowing process), the plurality of air holes of the lift platform are uniformly arranged, and the aperture r of the opening of the air holes on the upper surface of the lift platform is about 0.3mm to 0.8mm, and the interval between adjacent air holes is less than or equal to 10r.
In some embodiments, each air hole in the lift platform may be pre-evacuated (or pre-aspirated) with a negative pressure assembly prior to the lift platform contacting the target material to create a preliminary negative pressure environment within the lift platform (e.g., within the air hole). Thereafter, as the target material is gradually attracted to the upper surface of the elevating platform by the negative pressure, the edge area of the target material can be rapidly fitted to each other with the elevating platform, thereby forming a sealed space IV between the lower surface of the target material and the upper surface of the elevating platform.
The air hole arrangement in the embodiment can further improve the forming efficiency on the basis of guaranteeing the forming quality.
In some embodiments, at least one pipeline interface is connected to the lifting platform, and at least one pipeline interface may be connected to the negative pressure interface and the positive pressure interface through a pipeline.
For example, in some embodiments, two conduit interfaces may be provided in one-to-one connection with a negative pressure interface, a positive pressure interface.
In some embodiments, the target material has a thickness of about 0.5-4mm.
In some embodiments, the bump height H of the target material is greater than or equal to one third of the height of the mold, such that the target material is effectively pre-stretched.
In some embodiments, the pressure of the negative pressure air provided by the getter pump is typically in the order of tens of Kpa.
Specifically, in some embodiments, the workflow of the blow molding machine in the present application is as follows:
s1, firstly, heating and softening a plastic sheet by using a heating component of a cover body 2;
s2, after the plastic sheet is heated and softened, blowing air by using a positive pressure assembly, and sealing the plastic sheet through a positive pressure interface 131
Positive pressure air is pumped into the closed box body 1 to positively blow and stretch the sheet;
s3, the lifting platform 12 for bearing the die moves upwards to the upper dead point, the negative pressure pump of the negative pressure assembly works, and air in the box body (such as a sealing space IV and the lifting platform) is discharged through the negative pressure interface 141 to form a negative pressure environment, so that the sheet is attached to the die, and the whole manufacturing process is completed.
In some embodiments, before the plastic sheet material secured at the opening of the case is softened by heating,
the plastic sheet can be sucked or blown by a blowing pump or a suction pump (or a negative pressure pump) to judge whether the plastic sheet is damaged or not.
The suction and blowing integrated process of the desktop-level plastic sucking machine is particularly suitable for preparing models with higher heights, such as building models and the like. Compared with the existing unidirectional negative pressure molding technology, the plastic sucking machine can prestretch the heated plastic sheet to a certain height, greatly improve the uniformity of the wall thickness of a model with higher height, and furthest reduce the manufacturing failure caused by the fact that the thin sheet with the wall thickness is broken.
Example two
As shown in fig. 1-2, the present application further provides a table top grade plastic uptake machine based on mirror surface heating, comprising: the box body 1 is provided with a mounting assembly 10 at an opening of the box body, and the mounting assembly is used for mounting a target material 3 to be formed; and a cover body 2 matched with the box body, wherein a heating component 21 is arranged at the inner side of the cover body, and the heating component comprises: a first specular reflection plate 211 provided on an inner ceiling of the cover 2; a second specular reflection plate 212 provided on at least one side wall inside the cover 2; and at least one heating member 213 provided inside the cover;
when the cover is closed and the heating assembly is in a heating state, the heat generated by the heating element 213 is uniformly reflected to the target material fixed at the opening of the case by the mutual cooperation of the first and second specular reflection plates 211 and 212.
In some embodiments, the cover 2 may be opened during the suction process when the heating assembly is finished heating. For example, when the operator needs to radiate heat as soon as possible, the lid 2 may be opened after the end of heating.
In some embodiments, as shown in fig. 10, the first and second specular reflection plates form an angle toward the inside of the case, and the angle β is greater than or equal to 90 °, so that the first and second specular reflection plates cooperate to form a heat collecting space III.
In the embodiment, the first mirror reflection plate and the second mirror reflection plate are matched with the heating element,
on one hand, each point on the target material can be heated uniformly in a specular reflection mode, so that the uniformity of the wall thickness of the target material in the blowing and drawing process is ensured; on the other hand, the heat collecting space III can effectively improve the heating efficiency.
In some embodiments, the distance between the heating member and the first specular reflection plate is set to be less than about 20mm, and the distance between the heating member and the target material fixed at the opening of the case is set to be about 35mm to 55mm, so as to ensure safe operation of the heating assembly while improving efficiency and uniformity of heating.
In some embodiments, to further reduce the cost of application of the vacuum cleaner, the heating elements are about 10mm to 18mm in diameter, and the spacing between adjacent heating elements is set to less than about 60mm.
In some embodiments, the heating element is an infrared heating tube, and two ends of the infrared heating tube are respectively fixed on the side wall inside the cover body.
In some embodiments, a plurality of heating pipes are arranged at uniform intervals inside the cover body.
In some embodiments, the infrared heating tube is a carbon fiber infrared heating tube.
In some embodiments, a temperature monitoring assembly 19 is provided on the housing for monitoring the heating temperature of the heating assembly. Wherein the temperature monitoring assembly may comprise: and the infrared temperature probe is arranged in the equipment space II inside the box body.
In some embodiments, a lifting space and an equipment space are sequentially arranged inside the box body 1;
wherein, the lifting space is internally provided with a lifting platform 12 for bearing a mould and at least one moving guide component 11 for the lifting platform to move up and down in the lifting space; a positive pressure component 13, a negative pressure component 14 and a power component 15 are arranged in the equipment space;
the positive pressure assembly is used for pumping positive pressure air into the box body after the target material is heated to a corresponding state, so that the target material is uniformly deformed under the action of the corresponding positive pressure and is converted into a bulge state; and the positive pressure assembly comprises: a positive pressure interface 131, and an air pump connected with the positive pressure interface 131;
the negative pressure component is used for making the upper surface of the lifting platform 12 and the lower surface of the target material 3 mutually contact and enclose a sealed space IV by sucking air when the target material approaches or contacts the die, and the target material is attached to the die under the action of negative pressure along with the gradual increase of the negative pressure in the sealed space IV; and the negative pressure assembly comprises: a negative pressure interface, an air pump connected with the negative pressure interface;
The power component is connected with the moving guide component so as to control the moving guide component to drive the lifting platform to move up and down.
In this embodiment, the mirror reflection heating mode is adopted to be matched with the suction and blowing integrated technology, so that the product preparation success rate of the desktop-level plastic uptake machine can be further improved (the uniformity of the wall thickness of the plastic sheet is improved), and the application cost of the desktop-level product is reduced (namely, the energy consumption utilization rate is improved).
In some embodiments, a bonding region for bonding with the target material is provided at an edge of the opening; and the mounting assembly 10 includes: the first pressing member 101 is configured to press the target material to the bonding region, and when the first pressing member is mounted at the opening, the bonding region formed below the first pressing member corresponds to the bonding region, so as to fix the upper surface and the lower surface of the target material respectively.
In some embodiments, the conforming region and/or the bonding region is a rubber material.
In some embodiments, the mounting assembly further comprises: a second press-fit member 102 for controlling the press-fit degree of the first press-fit member 101; wherein the second press-fit piece 102 includes: the first rotating member 1021, the connecting member 1022, the fixing base 1023, and the second rotating member 1024 are sequentially connected; the first rotation member 1021 includes: a rotation connection portion 1021a, and a rotation lever 1021b for controlling rotation of the rotation connection portion, the second rotation member for pressing the first pressing member;
The first rotating member is rotatably connected with the first end of the connecting member and the first end of the second rotating member through a first rotating shaft 1025a and a second rotating shaft 1025b respectively; the second end of the connecting piece is rotationally connected with the fixed seat through a third rotating shaft 1025c, and the fixed seat is rotationally connected with the second end of the second rotating piece through a fourth rotating shaft 1025 d; when the rotating rod rotates along the preset direction, the second rotating piece rotates under the action of the second rotating shaft and the fourth rotating shaft, so that the pressure applied to the first pressing piece by the second rotating piece is gradually increased.
It should be understood that any component that is the same as or similar to the above embodiment may be included in this embodiment, and will not be described here again.
In some embodiments, the heating tube is preferably made of dihydroxyquartz glass, and the heating wire is preferably made of spiral carbon fiber.
In some embodiments, the heating tube may be linear or curvilinear.
Furthermore, by adopting the characteristic of quick temperature change of the carbon fiber infrared heating tube and combining an infrared temperature sensor, the heating temperature curve can be controlled more accurately and dynamically.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
From the above description of the embodiments, it will be clear to those skilled in the art that the above-described embodiment method may be implemented by means of software plus a necessary general hardware platform, but of course may also be implemented by means of hardware, but in many cases the former is a preferred embodiment. Based on such understanding, the technical solution of the present application may be embodied essentially or in a part contributing to the prior art in the form of a software product stored in a storage medium (such as ROM/RAM, magnetic disk, optical disk), including several instructions for causing a computer terminal (which may be a mobile phone, a computer, a server, or a network device, etc.) to perform the method described in the embodiments of the present application. The embodiments of the present application have been described above with reference to the accompanying drawings, but the present application is not limited to the above-described embodiments, which are merely illustrative and not restrictive, and many forms may be made by those of ordinary skill in the art without departing from the spirit of the present application and the scope of the protection of the claims, which fall within the protection of the present application.

Claims (10)

1. A blowing and sucking integrated tabletop-level plastic uptake machine, comprising: a box body (1) and a cover body (2) matched with the box body; wherein,
an installation component (10) is arranged at the opening of the box body and is used for installing a target material (3); a lifting space and an equipment space are sequentially arranged in the box body (1); wherein, a lifting platform (12) for bearing a mould and at least one moving guide assembly (11) for the lifting platform to move up and down in the lifting space are arranged in the lifting space; a positive pressure component (13), a negative pressure component (14) and a power component (15) are arranged in the equipment space;
the positive pressure assembly is used for pumping positive pressure air into the box body after the target material is heated to a corresponding state, so that the target material is uniformly deformed under the action of the corresponding positive pressure and is converted into a bulge state; and the positive pressure assembly comprises: a positive pressure interface (131), and an air pump connected with the positive pressure interface (131);
the negative pressure component is used for enabling the upper surface of the lifting platform (12) and the target material (3) to be mutually contacted and enclosed into a sealed space through suction when the target material approaches or contacts the die, and the target material is attached to the die under the action of negative pressure along with the gradual increase of negative pressure in the sealed space; and the negative pressure assembly comprises: a negative pressure interface, an air pump connected with the negative pressure interface;
The power component is connected with the moving guide component so as to control the moving guide component to drive the lifting platform to move up and down.
2. The blowing and sucking integrated tabletop-level plastic suction machine of claim 1, wherein a bonding region for bonding with the target material is arranged at the edge of the opening; and the mounting assembly (10) comprises: the first pressing piece (101) is used for pressing the target material in the lamination area, and when the first pressing piece is installed at the opening of the box body, the lamination area formed below the first pressing piece corresponds to the lamination area, so that the upper surface and the lower surface of the target material are respectively fixed.
3. A blowing and sucking integrated table top grade plastic suction machine as claimed in claim 2, wherein said bonding area and/or press-fit area is rubber material.
4. A blow-and-suction integrated table top grade vacuum machine as in claim 2, wherein said mounting assembly further comprises: a second press-fit member (102) for controlling the press-fit degree of the first press-fit member (101); wherein the second press-fit piece (102) comprises: the first rotating member (1021), the connecting member (1022), the fixing seat (1023) and the second rotating member (1024) are sequentially connected; the first rotation member (1021) includes: a rotation connection part (1021 a), and a rotation lever (1021 b) for controlling rotation of the rotation connection part, the second rotation member for pressing the first pressing member;
The first rotating piece is rotationally connected with the first end of the connecting piece and the first end of the second rotating piece through a first rotating shaft (1025 a) and a second rotating shaft (1025 b) respectively; the second end of the connecting piece is rotationally connected with the fixed seat through a third rotating shaft (1025 c), and the fixed seat is rotationally connected with the second end of the second rotating piece through a fourth rotating shaft (1025 d); when the rotating rod of the first rotating member rotates along the preset direction, the first rotating shaft, the second rotating shaft, the third rotating shaft and the fourth rotating shaft correspondingly rotate, so that the second rotating member correspondingly rotates under the action of the second rotating shaft and the fourth rotating shaft, and the pressure applied by the second rotating member to the first pressing member is gradually increased.
5. A blowing and sucking integrated table top grade suction machine according to claim 1, characterized in that said movement guiding assembly (11) comprises:
a guide rod (111);
a transmission member (112), the transmission member comprising: the device comprises a first driving wheel (112-1), a first driven wheel (112-2) and a first transmission belt (112-3) arranged on the first driving wheel and the first driven wheel, wherein the first driving wheel is connected with the output end of a power assembly;
The supporting piece (113) is used for supporting and fixing the lifting platform, and the supporting piece (113) is respectively connected with the guide rod (111) and the first driving belt (112-3) through the sliding piece (114), so that the lifting platform can be driven to move up and down under the guidance of the guide rod and the first driving belt.
6. A blowing and sucking integrated table top grade suction machine as claimed in claim 5, wherein when at least two of said moving guide assemblies are provided, said moving guide assemblies are provided on both sides of the inside of said cabinet, and a bottom plate (16) is provided in said equipment space; accordingly, the power assembly (15) comprises:
a motor (151),
the transmission rod (152) is in transmission connection with the first output end of the motor through a second transmission belt, and the two output ends of the transmission rod are respectively connected with the first driving wheels at the two sides; the fixed plate (153), fixed plate (153) are provided with first hole, second hole respectively, just first output (151 a) of motor drive rod (152) run through respectively first hole second hole, the fixed plate is fixed in on the bottom plate.
7. A blow-suction integrated tabletop-level plastic suction machine according to claim 1, characterized in that the positive pressure component and the negative pressure component are respectively arranged on two sides of the power component in the equipment space.
8. The blowing and sucking integrated desktop-level plastic suction machine according to claim 1, wherein a visible window is arranged on the box body corresponding to the lifting space and used for observing the lifting state of the lifting platform; and/or the number of the groups of groups,
a control screen is arranged on the box body corresponding to the equipment space, so that a user can control the running state of at least one component in the equipment space through the control screen.
9. The blowing and sucking integrated tabletop-level plastic suction machine according to claim 1, wherein a plurality of air holes are formed in the lifting platform, wherein an opening on one side of each air hole is formed in the upper surface of the lifting platform, and an opening on the other side of each air hole is communicated with at least one air pump through a pipeline; and the aperture r of the opening of the air hole on the upper surface of the lifting platform is 0.3mm-0.8mm, and the distance between the adjacent air holes is less than or equal to 10r.
10. A blow-suction integrated tabletop-grade plastic suction machine according to claim 1, characterized in that the thickness of the target material is 0.5-4mm; and/or the bump height H of the target material is greater than or equal to one third of the height of the mold.
CN202322250616.1U 2023-07-20 2023-08-21 Blowing and sucking integrated desktop-level plastic sucking machine Active CN220482551U (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202310897289 2023-07-20
CN2023108972890 2023-07-20

Publications (1)

Publication Number Publication Date
CN220482551U true CN220482551U (en) 2024-02-13

Family

ID=89837085

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322250616.1U Active CN220482551U (en) 2023-07-20 2023-08-21 Blowing and sucking integrated desktop-level plastic sucking machine

Country Status (1)

Country Link
CN (1) CN220482551U (en)

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