CN220479233U - Memory sponge rubber coating design production line - Google Patents
Memory sponge rubber coating design production line Download PDFInfo
- Publication number
- CN220479233U CN220479233U CN202321788456.XU CN202321788456U CN220479233U CN 220479233 U CN220479233 U CN 220479233U CN 202321788456 U CN202321788456 U CN 202321788456U CN 220479233 U CN220479233 U CN 220479233U
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- Prior art keywords
- shell
- fixedly arranged
- memory sponge
- pipe
- heat
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000010073 coating (rubber) Methods 0.000 title claims description 11
- 239000003292 glue Substances 0.000 claims abstract description 27
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 13
- 238000007493 shaping process Methods 0.000 claims abstract description 12
- 238000005507 spraying Methods 0.000 claims abstract description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 28
- 238000010438 heat treatment Methods 0.000 claims description 14
- 229910052742 iron Inorganic materials 0.000 claims description 14
- 239000011248 coating agent Substances 0.000 claims description 12
- 238000000576 coating method Methods 0.000 claims description 12
- 230000001788 irregular Effects 0.000 claims description 3
- 238000001035 drying Methods 0.000 abstract description 6
- 239000007789 gas Substances 0.000 description 6
- 238000003892 spreading Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
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- Making Paper Articles (AREA)
Abstract
The utility model discloses a memory sponge gluing and shaping production line, which comprises a shell, wherein a gluing box is fixedly arranged on one side of the upper end of the shell, an electric sliding rail is fixedly arranged on one side of the top end of the shell, a sliding block is slidably arranged on the electric sliding rail, a glue spraying device is arranged on the sliding block, a thermal circulation device is arranged in the shell, a die is arranged on the other side of the top end of the shell through a connecting device, and a conveying device is arranged in the shell. The advantages are that: the memory sponge can be uniformly coated on the joint of the memory sponge, so that the working strength of workers is reduced, the working efficiency is improved, and the labor cost is saved; and meanwhile, the residual heat after the drying of the memory sponge is coated is recovered, so that the heat loss can be effectively reduced, and the production cost of the memory sponge can be reduced.
Description
Technical Field
The utility model relates to the technical field of memory sponge processing, in particular to a memory sponge gluing and shaping production line.
Background
The memory sponge is foam with slow rebound mechanical property, and is mainly used for manufacturing automobile cushions and sofa cushions, and the memory sponge gluing and shaping production line is mainly used for bonding the memory sponge, so that related products can be manufactured in later period conveniently. The existing memory sponge gluing and shaping processing is usually manual gluing, the working labor intensity is high, the efficiency is low, and in the general machine gluing and shaping process of the memory sponge, the shaping efficiency is low and the energy waste is serious.
Disclosure of Invention
The utility model aims to solve the problems of low efficiency and serious energy waste of a memory sponge gluing and shaping production line in the prior art, and provides the memory sponge gluing and shaping production line.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: the memory sponge gluing and shaping production line comprises a shell, wherein a gluing box is fixedly arranged on one side of the upper end of the shell, an electric sliding rail is fixedly arranged on one side of the top end of the shell, a sliding block is slidably arranged on the electric sliding rail, a glue spraying device is arranged on the sliding block, a thermal circulation device is arranged in the shell, a die is arranged on the other side of the top end of the shell through a connecting device, and a conveying device is arranged in the shell; the glue spraying device comprises an electric telescopic rod, a pressurizer, a glue coating pipe and a nozzle, wherein the electric telescopic rod is fixedly arranged on the sliding block, the pressurizer is fixedly arranged at the other end of the electric telescopic rod, the nozzle is fixedly arranged on the pressurizer, one side of the pressurizer is fixedly communicated with the glue coating pipe, and the other end of the glue coating pipe is fixedly communicated with the glue coating box; the heat circulation device comprises a gas collecting cover, a wire, a heating iron pipe, a supporting plate, a motor, a heat collecting cover, a fan and an air return pipe, wherein the top end of the shell is fixedly communicated with the air return pipe, one end of the air return pipe is fixedly communicated with the gas collecting cover, the other end of the air return pipe penetrates through the shell and is fixedly communicated with a heat circulation box, the heat circulation box is fixedly arranged on the inner wall of the bottom end of the shell, the heating iron pipe is fixedly arranged on the inner wall of the heat circulation box, an outlet of the other end of the air return pipe is positioned under the heating iron pipe, the wire is wound on the heating iron pipe, the heat collecting cover is fixedly arranged on the inner wall of the heat circulation box, the supporting plate is fixedly arranged in the heat collecting cover, a plurality of holes are formed in the supporting plate, the motor is fixedly arranged on the supporting plate, and the fan is fixedly arranged on the motor; the connecting device comprises an electric hydraulic device, a fixing plate, a groove and buckles, wherein the electric hydraulic device is fixedly arranged on the inner wall of the top end of the shell, the fixing plate is fixedly arranged on the electric hydraulic device, the groove is formed in the fixing plate, a plurality of buckles are fixedly arranged on the die, and the buckles correspond to the grooves; the conveying device comprises an electric roller and supporting rods, wherein a plurality of supporting rods are fixedly arranged on the inner walls of two sides of the shell, a plurality of groups of round holes are formed in the supporting rods, and the electric roller is rotatably arranged on each round hole.
In order to better achieve the above purpose, the present utility model adopts the following technical scheme: the shell comprises a bottom plate, a rubber pad is fixedly arranged on the bottom plate, and irregular patterns are formed on the surface of the rubber pad.
The utility model has the advantages that: can evenly paint the memory sponge rubber coating in memory sponge junction, reduce staff's working strength, promote work efficiency, save the cost of labor simultaneously, retrieve the surplus heat after will drying the memory sponge rubber coating simultaneously, can effectively reduce thermal loss, can reduce the cost of memory sponge production simultaneously.
Drawings
FIG. 1 is a schematic diagram of a memory sponge gumming and shaping production line provided by the utility model;
fig. 2 is a side view of the thermal cycler.
In the figure: 1 shell, 2 rubber coating box, 3 electric slide rail, 4 slider, 5 electric telescopic link, 6 nozzle, 7 pressers, 8 rubber coating pipe, 9 gas collecting channel, 10 wire, 11 heating iron pipe, 12 backup pad, 13 motor, 14 heat collecting channel, 15 fan, 16 muffler, 17 electric hydraulic press, 18 fixed plate, 19 recess, 20 buckle, 21 mould, 22 electric roller, 23 bracing piece.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
Referring to fig. 1-2, the glue spraying device comprises a shell 1, wherein a glue spreading box 2 is fixedly arranged on one side of the upper end of the shell 1, an electric sliding rail 3 is fixedly arranged on one side of the top end of the shell 1, a sliding block 4 is slidably arranged on the electric sliding rail 3, a glue spraying device is arranged on the sliding block 4, a thermal circulation device is arranged in the shell 1, a die 21 is arranged on the other side of the top end of the shell 1 through a connecting device, and a conveying device is arranged in the shell 1; the glue spraying device comprises an electric telescopic rod 5, a pressurizer 7, a glue coating pipe 8 and a nozzle 6, wherein the electric telescopic rod 5 is fixedly arranged on the sliding block 4, the pressurizer 7 is fixedly arranged at the other end of the electric telescopic rod 5, the nozzle 6 is fixedly arranged on the pressurizer 7, one side of the pressurizer 7 is fixedly communicated with the glue coating pipe 8, and the other end of the glue coating pipe 8 is fixedly communicated with the glue coating box 2; through the mutually supporting of nozzle 6 and electric telescopic handle 5, can evenly scribble memory sponge rubber coating in memory sponge junction, reduce staff's working strength, promote work efficiency, save the cost of labor simultaneously.
The heat circulation device comprises a gas collecting hood 9, a wire 10, a heating iron pipe 11, a supporting plate 12, a motor 13, a heat collecting hood 14, a fan 15 and an air return pipe 16, wherein the top end of the shell 1 is fixedly communicated with the air return pipe 16, one end of the air return pipe 16 is fixedly communicated with the gas collecting hood 9, the other end of the air return pipe 16 penetrates through the shell 1 and is fixedly communicated with a heat circulation box, the heat circulation box is fixedly arranged on the inner wall of the bottom end of the shell 1, the heating iron pipe 11 is fixedly arranged on the inner wall of the heat circulation box, an outlet at the other end of the air return pipe 16 is positioned under the heating iron pipe 11, the wire 10 is wound on the heating iron pipe 11, the heat collecting hood 14 is fixedly arranged on the inner wall of the heat circulation box, the supporting plate 12 is fixedly arranged in the heat collecting hood 14, a plurality of holes are formed in the supporting plate 12, the motor 13 is fixedly arranged on the supporting plate 12, and the fan 15 is fixedly arranged on the motor 13.
Through the mutually supporting of gas-collecting channel 9 and fan 15, can retrieve the surplus heat after drying the memory sponge rubber coating, can effectively reduce thermal loss, can reduce the cost of memory sponge production simultaneously.
The connecting device comprises an electric hydraulic device 17, a fixing plate 18, a groove 19 and a buckle 20, wherein the electric hydraulic device 17 is fixedly arranged on the inner wall of the top end of the shell 1, the fixing plate 18 is fixedly arranged on the electric hydraulic device 17, the groove 19 is formed in the fixing plate 18, a plurality of buckles 20 are fixedly arranged on the die 21, and the buckles 20 correspond to the grooves 19.
The mold 21 is pressurized by the electrohydraulic unit 17, so that the memory sponge can be shaped according to the shape of the mold 21, and the mold 21 can be replaced by assembling and disassembling the buckle 20.
The conveying device comprises an electric roller 22 and supporting rods 23, wherein a plurality of supporting rods 23 are fixedly arranged on the inner walls of two sides of the shell 1, a plurality of groups of round holes are formed in the supporting rods 23, and the electric roller 22 is rotatably arranged on each round hole.
Through the setting of electronic gyro wheel 22, can progressively carry each link with the memory sponge and carry out processing, electronic gyro wheel 22 can reduce staff's work load simultaneously, improves the efficiency that the rubber coating of memory sponge was finalized the design.
The shell 1 comprises a bottom plate, a rubber pad is fixedly arranged on the bottom plate, and irregular patterns are formed on the surface of the rubber pad.
The rubber pad can reduce the heat transfer to the ground through the shell 1 in the process of gluing and drying the memory sponge, so that the drying efficiency of the memory sponge is improved, and meanwhile, the production efficiency of the memory sponge can be improved.
When the spraying device is used, glue is firstly poured into the glue spreading box 2, then a power supply is started, a memory sponge is placed on the electric roller 22, when the memory sponge is conveyed to the position under the spraying device, the electric roller 22 stops rotating, the glue is conveyed from the glue spreading box 2 to the pressurizer 7 through the glue spreading pipe 8, the glue is sprayed from the nozzle 6 to the memory sponge through the pressurizer 7 to be connected, and after the spraying is finished, the memory sponge is conveyed to the position under the thermal circulation device by the electric roller 22 to be dried.
The motor 13 is started, the heating iron pipe 11 cuts the magnetic field in the lead 10, so that a large amount of heat is generated, the fan 15 rotates to blow hot air out of the heat collecting cover 14, the memory sponge is coated with the glue to be dried, the redundant heat returns to the heat circulation box from the gas collecting cover 9 through the air return pipe 16, and the heat is further heated through the heating iron pipe 11, so that waste heat recovery is realized, and heat dissipation is reduced.
After drying, the electric roller 22 conveys the memory sponge to the lower part of the shaping device, and the mold and the tool 21 are disassembled and replaced through the buckle 20 according to the product requirement, and the buckle 20 is fixedly arranged on the groove 19 of the fixing plate 18. After the installation, the electro-hydraulic device 17 is activated, and the memory sponge is shaped into the shape of the mold 21 by the electro-hydraulic device 17.
Claims (2)
1. The utility model provides a memory sponge rubber coating design production line, includes shell (1), its characterized in that, fixed mounting has rubber coating box (2) on shell (1) upper end one side, fixed mounting has electronic slide rail (3) on shell (1) top one side, slidable mounting has slider (4) on electronic slide rail (3), install on slider (4) and spout the gluey device, shell (1) internally mounted has heat cycle device, install mould (21) through connecting device on shell (1) top opposite side, shell (1) internally mounted has conveyer; the glue spraying device comprises an electric telescopic rod (5), a pressurizer (7), a glue coating pipe (8) and a nozzle (6), wherein the electric telescopic rod (5) is fixedly installed on the sliding block (4), the pressurizer (7) is fixedly installed at the other end of the electric telescopic rod (5), the nozzle (6) is fixedly installed on the pressurizer (7), the glue coating pipe (8) is fixedly communicated with one side of the pressurizer (7), and the other end of the glue coating pipe (8) is fixedly communicated with the glue coating box (2); the heat circulation device comprises a gas collecting cover (9), a wire (10), a heating iron pipe (11), a supporting plate (12), a motor (13), a heat collecting cover (14), a fan (15) and a return air pipe (16), wherein the top end of the housing (1) is fixedly communicated with the return air pipe (16), one end of the return air pipe (16) is fixedly communicated with the gas collecting cover (9), the other end of the return air pipe (16) penetrates through the housing (1) and is fixedly communicated with a heat circulation box, the heat circulation box is fixedly arranged on the inner wall of the bottom end of the housing (1), the heating iron pipe (11) is fixedly arranged on the inner wall of the heat circulation box, the wire (10) is wound on the heating iron pipe (11), the heat collecting cover (14) is fixedly arranged on the inner wall of the heat circulation box, a plurality of holes are formed in the supporting plate (12), the motor (13) is fixedly arranged on the supporting plate (12), and the fan (15) is fixedly arranged on the motor (13). The connecting device comprises an electric hydraulic device (17), a fixing plate (18), a groove (19) and buckles (20), wherein the electric hydraulic device (17) is fixedly arranged on the inner wall of the top end of the shell (1), the fixing plate (18) is fixedly arranged on the electric hydraulic device (17), the groove (19) is formed in the fixing plate (18), a plurality of buckles (20) are fixedly arranged on the die (21), and the buckles (20) correspond to the grooves (19); the conveying device comprises an electric roller (22) and supporting rods (23), wherein a plurality of supporting rods (23) are fixedly arranged on the inner walls of the two sides of the shell (1), a plurality of groups of round holes are formed in the supporting rods (23), and the electric roller (22) is rotatably arranged on each round hole.
2. The memory sponge gluing and shaping production line according to claim 1, wherein the shell (1) comprises a bottom plate, a rubber pad is fixedly arranged on the bottom plate, and the surface of the rubber pad is provided with irregular patterns.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321788456.XU CN220479233U (en) | 2023-07-10 | 2023-07-10 | Memory sponge rubber coating design production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321788456.XU CN220479233U (en) | 2023-07-10 | 2023-07-10 | Memory sponge rubber coating design production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220479233U true CN220479233U (en) | 2024-02-13 |
Family
ID=89841587
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321788456.XU Active CN220479233U (en) | 2023-07-10 | 2023-07-10 | Memory sponge rubber coating design production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220479233U (en) |
-
2023
- 2023-07-10 CN CN202321788456.XU patent/CN220479233U/en active Active
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