CN220476788U - Energy-saving tea wrap machine - Google Patents
Energy-saving tea wrap machine Download PDFInfo
- Publication number
- CN220476788U CN220476788U CN202321989007.1U CN202321989007U CN220476788U CN 220476788 U CN220476788 U CN 220476788U CN 202321989007 U CN202321989007 U CN 202321989007U CN 220476788 U CN220476788 U CN 220476788U
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- energy
- roller
- wrap machine
- machine according
- tea wrap
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- 241001122767 Theaceae Species 0.000 title claims abstract 13
- 239000002918 waste heat Substances 0.000 claims abstract description 21
- 238000011084 recovery Methods 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000000428 dust Substances 0.000 claims description 13
- 238000010438 heat treatment Methods 0.000 claims description 12
- 239000000853 adhesive Substances 0.000 claims description 6
- 230000001070 adhesive effect Effects 0.000 claims description 6
- 238000004321 preservation Methods 0.000 claims description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 4
- 229910001200 Ferrotitanium Inorganic materials 0.000 claims description 4
- 239000000956 alloy Substances 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 239000004814 polyurethane Substances 0.000 claims description 4
- 238000007789 sealing Methods 0.000 abstract description 9
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000004064 recycling Methods 0.000 abstract description 3
- 244000269722 Thea sinensis Species 0.000 description 29
- 235000013616 tea Nutrition 0.000 description 28
- 239000003292 glue Substances 0.000 description 6
- 239000012535 impurity Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000009413 insulation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 102000004316 Oxidoreductases Human genes 0.000 description 1
- 108090000854 Oxidoreductases Proteins 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 230000002255 enzymatic effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 235000009569 green tea Nutrition 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 150000008442 polyphenolic compounds Chemical class 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Tea And Coffee (AREA)
Abstract
The utility model relates to the field of tea production devices, and provides an energy-saving tea fixation machine which comprises a frame, wherein two sealing covers are arranged on the frame, a roller is rotatably arranged between the two sealing covers, one sealing cover is provided with an air outlet pipe, the air outlet pipe is connected with a fan, the air outlet pipe is positioned in the roller, the other sealing cover is connected with a waste heat recovery device, an air inlet and an air outlet are arranged on the waste heat recovery device, the air outlet is connected with the fan, and the waste heat recovery device comprises a shell, a condensate water drain pipe arranged at the bottom of the shell, a filter assembly arranged at the air inlet and at least one heat exchanger arranged in the shell. The utility model can realize the recycling of heat resources, reduce energy consumption, save more energy and protect environment, and solve the technical problems of high energy consumption and lower heat energy utilization rate of the existing tea fixation machine.
Description
Technical Field
The utility model relates to the field of tea production devices, in particular to an energy-saving tea fixation machine.
Background
In the tea making process, the main purpose of fixation is to inhibit the enzymatic oxidation of tea polyphenol and the like in fresh leaves by destroying and passivating the oxidase activity in the fresh leaves at high temperature, prevent the discoloration in the drying process, simultaneously emit green odor and promote the formation of good aroma. The tea needs to be processed by using a fixation machine in the production process, but at present, most fixation machines are in an opened state when in operation, so that a large amount of heat is discharged rapidly, the tea is difficult to absorb enough heat to achieve the fixation purpose, the work efficiency of the machine is inconvenient to improve, the energy consumption of a fan is high, the utilization of heat energy is low, the discharged hot air still has enough heat and cannot be utilized secondarily, the waste of resources is caused, the temperature of a production workshop is increased, the work of workers is not facilitated, and the energy conservation and environmental protection are not facilitated.
Chinese patent application No.: 201520394536.6, the utility model discloses a high-efficient drum-type tea wrap machine, including the tea wrap machine body, the tea wrap machine body includes cylinder, shell and motor room, motor room and shell fixed connection, be equipped with switch on the motor room, be equipped with the motor in the motor room, be equipped with the rotary rod in the cylinder, rotary rod one side and motor fixed connection, be equipped with a plurality of supporting legs on the shell, cylinder one side and feed inlet fixed connection, cylinder one side is equipped with the discharge gate, cylinder one side is equipped with the heater, the heater passes through the wire and connects the motor room. The heating roller is convenient to heat, the fixation effect is improved, the fixation machine can be kept stable, but the energy consumption is high, the utilization of heat energy is low, and the energy conservation and the environmental protection are not facilitated.
Disclosure of Invention
Therefore, aiming at the problems, the utility model provides an energy-saving tea fixation machine. The technical problems of high energy consumption and low heat energy utilization rate of the existing tea fixation machine are solved.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the utility model provides an energy-saving tea wrap machine, includes the frame, be equipped with two sealed covers in the frame, rotationally be equipped with the cylinder between two sealed covers, be equipped with driving roller pivoted slewing mechanism in the frame, one of them sealed cover is equipped with out the tuber pipe, be equipped with a plurality of exhaust holes on the tuber pipe, it connects a fan to go out the tuber pipe, it is located the cylinder to go out the tuber pipe, another sealed cover is connected a waste heat recovery device, be equipped with air intake and air outlet on the waste heat recovery device, the fan is connected to the air outlet, waste heat recovery device is the shell-and-tube structure, waste heat recovery device includes the casing, locates the comdenstion water drain pipe of casing bottom, locates the filter component of air intake department and locates at least one heat exchanger inside the casing.
Further:
the filter assembly comprises a filter screen and a plurality of dust-binding adhesives, wherein the filter screen and the dust-binding adhesives are sequentially arranged at the air inlet, and the dust-binding adhesives are further arranged at the air outlet.
The outer surface of the heat exchanger is in a thread shape or a corrugated shape.
At least one infrared heating pipe is arranged in the roller.
A plurality of guide blades are welded in the roller.
The rotating mechanism comprises a driving motor arranged on the frame, a wheel body arranged at the output end of the driving motor, and a belt connected with the wheel body and the roller.
The periphery of the roller is wrapped with an insulating layer.
The heat preservation layer is a polyurethane heat preservation plate.
The heat exchanger is made of titanium-steel alloy materials or aluminum alloy.
By adopting the technical scheme, the utility model has the beneficial effects that:
according to the utility model, the waste heat recovery device is arranged, hot air generated by the fan enters the roller along the air outlet pipe, the temperature in the roller is increased, waste heat is still remained in the air discharged after the tea leaves are deactivated, the waste heat enters the waste heat recovery device, the heat exchange between wet hot air and fresh cold air is realized through the heat exchanger, the cold air enters the fan along the air outlet after the temperature is increased, the recycling of heat resources is realized, the use cost is greatly saved, the energy consumption is reduced, the energy is saved, the environment is protected, the water vapor in the roller can be discharged along with the wet hot air rapidly, the drying of the roller wall is kept, the tea leaves in the roller are prevented from being sticky, the taste of the tea leaves is influenced, and the deactivated quality is improved; the condensed water drain pipe of the waste heat recovery device can timely drain condensed liquid generated by cooling of hot and humid air, so that moisture is prevented from entering the roller again to influence the fixation process, the filter assembly can prevent impurities such as tea residues and the like from entering the waste heat recovery device, impurities are effectively removed, the service life of the heat exchanger is prolonged, and the heat exchanger is simple in structure, convenient to operate, high in fixation efficiency and suitable for wide popularization and application;
furthermore, the filter screen at the air inlet can block tea leaves, the dust-binding glue can further adhere fine dust impurities, the adverse conditions such as blockage and damage of the waste heat recovery device are avoided, the dust-binding glue is also arranged at the air outlet, so that hot air entering the fan is clean and free of impurities, and the quality of the tea leaves is improved;
furthermore, the heat exchanger with the thread shape and the corrugated shape has high heat transfer efficiency, high temperature resistance, corrosion resistance and long service life;
furthermore, the infrared heating tube directly acts on the tea leaves through infrared radiation, the temperature of the tea leaves can be quickly raised after the heat is absorbed by the tea leaves, so that the interior of the roller is uniformly heated, the thorough fixation of the tea leaves is ensured, the energy utilization rate is high, and the fixation efficiency is high;
furthermore, the guide vane plates disperse and lift the tea leaves in the roller to make the tea leaves do circular motion, and the guide vane plates keep a certain leaf holding amount in the lifting process, so that part of the tea leaves are distributed on the wall of the roller, and heat loss is reduced;
furthermore, the heat insulation layer can prevent heat from being dissipated too quickly, the temperature inside the roller is ensured, the heat loss is reduced, and the polyurethane heat insulation board can effectively reduce the temperature transmission inside and outside the roller, so that a better heat insulation effect is achieved;
further, the titanium-steel alloy and the aluminum alloy have the characteristic of corrosion resistance, can prolong the service life of the heat exchanger, have higher heat transfer coefficient, and are favorable for heat transfer.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
fig. 2 is a schematic structural view of the waste heat recovery device of the present utility model.
In the figure: 1. a frame; 2. sealing cover; 3. a roller; 31. an infrared heating tube; 32. a guide vane; 33. a heat preservation layer; 4. a rotating mechanism; 41. a driving motor; 42. a wheel body; 43. a belt; 5. an air outlet pipe; 51. an exhaust hole; 6. a blower; 7. a waste heat recovery device; 71. an air inlet; 72. an air outlet; 73. a housing; 74. a condensed water drain pipe; 75. a filter assembly; 76. a heat exchanger; 751. a filter screen; 752. and (5) dust-sticking glue.
Detailed Description
The utility model will now be further described with reference to the drawings and detailed description.
Referring to fig. 1 to 2, the utility model provides an energy-saving tea wrap machine, which comprises a frame 1, two sealing covers 2 are arranged on the frame 1, a roller 3 is rotatably arranged between the two sealing covers 2, an infrared heating pipe 31 is arranged in the roller 3, a plurality of guide blades 32 are welded in the roller 3, an insulating layer 33 is wrapped on the periphery of the roller 3, the insulating layer 33 is a polyurethane insulating plate, a rotating mechanism 4 for driving the roller 3 to rotate is arranged on the frame 1, the rotating mechanism 4 comprises a driving motor 41 arranged on the frame 1, a wheel body 42 arranged at the output end of the driving motor 41, a belt 43 connected with the wheel body 42 and the roller 3, one sealing cover 2 is provided with an air outlet pipe 5, a plurality of exhaust holes 51 are arranged on the air outlet pipe 5, the air outlet pipe 5 is connected with a fan 6, the other sealing cover 2 is connected with a waste heat recovery device 7, an air inlet 71 and an air outlet 72 are arranged on the roller 3, the air outlet 72 is connected with the fan 6, the waste heat recovery device 7 is a condensate water recovery device 73 and a condensate water device 73 is arranged at the bottom of the air inlet 76 of the air exchanger 73, and the air outlet 76 is arranged at the bottom of the air outlet 75. The filter assembly 75 comprises a filter screen 751 and a plurality of dust-binding glue 752, which are sequentially arranged at the air inlet 71, and the dust-binding glue 752 is also arranged at the air outlet 72. The outer surface of the heat exchanger 76 is in a thread shape, and the heat exchanger 76 is made of titanium-steel alloy materials.
The number of the infrared heating pipes 31 may be one, two, three or more, or may be other infrared heating devices or microwave heating devices, or may not be any infrared heating pipe 31, and may be any other infrared heating device or microwave heating device, as appropriate.
The heat insulating layer 33 may be a glass wool board, a polystyrene board or other heat insulating materials, or the heat insulating layer 33 may not be provided, and may be provided according to circumstances.
The guide vane 32 may not be provided, and may be provided as appropriate.
The drum 3 is provided with a discharge port, which is a well-known structure and will not be described in detail herein.
The rotation mechanism 4 is a known device, and other rotation devices may be used as they are, and the rotation mechanism may be provided according to circumstances.
The dust-sticking glue 752 can also be a dust collecting tray, a dust-sticking pad or other dust-sticking materials, and is specifically set according to the situation.
The outer surface of the heat exchanger 76 may be corrugated, ratchet-like, string-like, or otherwise shaped, as the case may be.
The heat exchanger 76 may also be made of aluminum alloy or other metal alloys, as the case may be.
The working mode of the utility model is as follows:
when the device is used, the fan 6 is started, hot air enters the roller 3 along the air outlet pipe 5, the rotating mechanism 4 is started, the roller 3 rotates to remove green tea, discharged wet hot air enters the waste heat recovery device 7, impurities such as tea residues and dust are removed through the filtering component 75, the wet hot air and fresh cold air enter the waste heat recovery device 7, heat exchange is carried out under the heat conduction effect of the heat exchanger 76, recycling of heat energy can be achieved, consumption is reduced, condensate generated by cooling of the wet hot air is discharged from the condensate water drain pipe 74, moisture is prevented from entering the roller 3 in a circulating mode, and the device is simple in structure and convenient and fast to operate.
While the utility model has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the utility model as defined by the appended claims.
Claims (9)
1. An energy-saving tea wrap machine, includes the frame, its characterized in that: the waste heat recovery device comprises a shell, a condensed water drain pipe arranged at the bottom of the shell, a filter assembly arranged at the air inlet and at least one heat exchanger arranged inside the shell.
2. An energy-saving tea wrap machine according to claim 1, wherein: the filter assembly comprises a filter screen and a plurality of dust-binding adhesives, wherein the filter screen and the dust-binding adhesives are sequentially arranged at the air inlet, and the dust-binding adhesives are further arranged at the air outlet.
3. An energy-saving tea wrap machine according to claim 1, wherein: the outer surface of the heat exchanger is in a thread shape or a corrugated shape.
4. An energy-saving tea wrap machine according to claim 1, wherein: at least one infrared heating pipe is arranged in the roller.
5. An energy-saving tea wrap machine according to claim 1, wherein: a plurality of guide blades are welded in the roller.
6. An energy-saving tea wrap machine according to claim 1, wherein: the rotating mechanism comprises a driving motor arranged on the frame, a wheel body arranged at the output end of the driving motor, and a belt connected with the wheel body and the roller.
7. An energy-saving tea wrap machine according to claim 1, wherein: the periphery of the roller is wrapped with an insulating layer.
8. An energy-saving tea wrap machine according to claim 7, wherein: the heat preservation layer is a polyurethane heat preservation plate.
9. An energy-saving tea wrap machine according to any one of claims 1 to 8, wherein: the heat exchanger is made of titanium-steel alloy materials or aluminum alloy.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321989007.1U CN220476788U (en) | 2023-07-27 | 2023-07-27 | Energy-saving tea wrap machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321989007.1U CN220476788U (en) | 2023-07-27 | 2023-07-27 | Energy-saving tea wrap machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220476788U true CN220476788U (en) | 2024-02-13 |
Family
ID=89836455
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321989007.1U Active CN220476788U (en) | 2023-07-27 | 2023-07-27 | Energy-saving tea wrap machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220476788U (en) |
-
2023
- 2023-07-27 CN CN202321989007.1U patent/CN220476788U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |