CN220474414U - Automatic magnetizing device for monopole radiation magnetic ring - Google Patents
Automatic magnetizing device for monopole radiation magnetic ring Download PDFInfo
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- CN220474414U CN220474414U CN202322199608.9U CN202322199608U CN220474414U CN 220474414 U CN220474414 U CN 220474414U CN 202322199608 U CN202322199608 U CN 202322199608U CN 220474414 U CN220474414 U CN 220474414U
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- permanent magnet
- pole permanent
- magnetizing
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- 230000005404 monopole Effects 0.000 title claims abstract description 24
- 230000005855 radiation Effects 0.000 title claims abstract description 16
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 3
- 150000002910 rare earth metals Chemical class 0.000 claims description 3
- 238000001816 cooling Methods 0.000 abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 3
- 208000016255 tiredness Diseases 0.000 abstract 1
- 230000003867 tiredness Effects 0.000 abstract 1
- 239000002699 waste material Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000005415 magnetization Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000009738 saturating Methods 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
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Abstract
The utility model discloses an automatic magnetizing device for a monopole radiation magnetic ring, and belongs to the technical field of magnet magnetizing. The automatic magnetizing device comprises a bracket, wherein a rotary table and a lifting assembly are arranged on the bracket, and the rotary table drives a magnetic ring to rotate; the lifting assembly is provided with an N-pole permanent magnet and an S-pole permanent magnet, and a gap for the ring part of the magnetic ring to pass through is reserved between the two permanent magnets. According to the utility model, the lifting assembly drives the N-pole permanent magnet and the S-pole permanent magnet to move downwards, so that the two permanent magnets are respectively positioned at the inner side and the outer side of the ring part of the magnetic ring, then the magnetic ring is driven to rotate through the rotating table, and the magnetizing operation of the magnetic ring is completed through magnetic energy generated between the two permanent magnets. Compared with the traditional magnetizing equipment, the utility model does not need an external power supply for magnetizing, saves electric energy, gets rid of the tiredness of a water cooling system, and greatly reduces the magnetizing cost of the monopole magnetic ring.
Description
Technical Field
The utility model belongs to the technical field of magnet magnetizing, and particularly relates to an automatic magnetizing device for a monopole radiation magnetic ring.
Background
In the current situation, the internal and external monopole radiation magnetic rings of the permanent ferrite are generally magnetized by adopting direct current electromagnets. The principle is that a closed loop is formed by an electromagnet and an additional iron block through constant-current direct current in a coil, so that the coil generates a constant magnetic field, exciting current flows through the coil to generate a magnetic field, and a magnetized body is placed in the magnetic field, so that the instant magnetization can be realized. The magnetizing process converts electric energy into magnetic energy, and the energy efficiency of the used electric energy is 50-60%.
Meanwhile, in general, a high-voltage direct-current electromagnet is adopted for magnetizing, and the high-voltage direct-current electromagnet is firstly converted into high-voltage direct-current by alternating current, so that the capacitor is charged, and the resistor coil is discharged, and the magnetizing is performed by instantaneously generating a strong magnetic field. When magnetizing, the current of the equipment is increased, the consumed power is also increased along with the increase of the current, energy is converted into a magnetic field in the magnetizing coil to magnetize products in the magnetizing coil, and meanwhile, redundant energy is generated in the magnetizing coil to consume heat after the instantaneous magnetizing products are magnetized and saturated. The magnetizing device is used for cooling the magnetizing coil by adding a water cooling system, otherwise, the magnetizing coil is damaged and the magnetic energy is reduced due to the fact that the temperature is increased after frequent use.
Through retrieval, the application with the Chinese patent publication number of CN 114613569A discloses a method and a device for axially magnetizing a permanent magnet ring. In the application, a permanent magnet ring module to be charged is placed in a magnetizing coil, and a shielding device is arranged in the inner circle area of the permanent magnet ring module to be charged; when transient current is applied to the magnetizing coil, the magnetizing coil generates an original magnetic field with the axial direction of the permanent magnet ring and the intensity being changed in the inner area of the magnetizing coil, the original magnetic field induces eddy currents in the shielding device to generate an additional magnetic field, and the direction of the additional magnetic field is the same as that of the original magnetic field in the area of the permanent magnet ring module to be charged; the additional magnetic field is overlapped with the original magnetic field, so that the intensity of the magnetizing magnetic field of the permanent magnet ring module area to be charged is increased, the permanent magnet ring module to be charged is axially magnetized, and the energy conversion rate is improved. The essence of this application is to accomplish the magnetizing operation by energizing the magnetizing coil. The problem that energy waste and temperature rise of a magnetizing coil are caused by the fact that redundant energy generates heat in the magnetizing coil after magnetizing and saturating a magnetizing product is solved.
Disclosure of Invention
1. Problems to be solved
Aiming at least some problems in the prior art, the utility model provides an automatic magnetizing device for a monopole radiation magnetic ring, which aims to solve the problems that when the existing magnetizing device utilizes electric energy to magnetize, energy waste is large and a magnetizing coil needs to be cooled in time after continuous operation.
2. Technical proposal
In order to solve the problems, the technical scheme adopted by the utility model is as follows:
the utility model relates to an automatic magnetizing device for a monopole radiation magnetic ring, which comprises a bracket, wherein a rotary table and a lifting assembly are arranged on the bracket, and the rotary table drives the magnetic ring to rotate; the lifting assembly is provided with an N-pole permanent magnet and an S-pole permanent magnet, and a gap for the ring part of the magnetic ring to pass through is reserved between the two permanent magnets.
Further, the lifting assembly comprises a lifting rod and a connecting plate transversely arranged on the lifting rod, two upper core rods are arranged on the connecting plate, and the N pole permanent magnet and the S pole permanent magnet are respectively arranged on the corresponding upper core rods.
Further, the N pole permanent magnet and the S pole permanent magnet are respectively embedded at one side of the two upper core rods, which are close to each other.
Further, an upper core rod provided with an N pole permanent magnet is positioned right above the central hole of the magnetic ring, and the upper core rod is in clearance fit with the central hole.
Further, the N pole permanent magnet and the S pole permanent magnet are both rare earth permanent magnets.
Further, a positioning assembly for positioning the magnetic ring is arranged on the rotary table, the positioning assembly comprises a pressing sleeve arranged on the rotary table, a lower core rod and a lower spring are arranged in an inner cavity of the pressing sleeve, and the upper end of the lower core rod extends out of the inner cavity of the pressing sleeve.
Further, the upper core rod provided with the N pole permanent magnet is provided with a pressing component, the pressing component comprises an upper pressing sleeve sleeved on the upper core rod through a bearing, and an upper spring is arranged between the bearing and the connecting plate.
Further, the whole pressing sleeve is in a step shape and comprises a top flange and a body, and the body is embedded in the rotary table; the magnetic ring is positioned on the top flange, and the inner diameters of the magnetic ring and the top flange are the same.
Further, the lifting rod is an electric push rod; the upper core rod and the lower core rod are non-magnetic core rods.
3. Advantageous effects
Compared with the prior art, the utility model has the beneficial effects that:
(1) According to the automatic magnetizing device for the monopole radiation magnetic ring, the rotating table and the lifting assembly are arranged on the support, wherein the magnetic ring is arranged on the rotating table, the lifting assembly is provided with the N-pole permanent magnet and the S-pole permanent magnet, and a gap for the ring part of the magnetic ring to pass through is reserved between the two permanent magnet pieces; when the magnetic ring magnetizing device works, the lifting assembly drives the two permanent magnets to move downwards, the ring part of the magnetic ring is clamped between the two permanent magnets, and then the magnetic ring is driven to rotate through the rotating table, so that magnetizing operation of the magnetic ring can be realized. Compared with the traditional electrifying and magnetizing, the utility model does not need an external power supply for magnetizing, saves electric energy, does not need water cooling and cooling operation, and can realize continuous and stable operation.
(2) The utility model relates to an automatic magnetizing device for a monopole radiation magnetic ring, wherein a positioning assembly is arranged on a rotating table and comprises a pressing sleeve, a lower core rod and a lower spring, wherein the lower core rod and the lower spring are positioned in an inner cavity of the pressing sleeve; the upper end part of the lower core rod extends out of the inner cavity of the lower pressing sleeve, the lower core rod is in clearance fit with the lower pressing sleeve, and meanwhile, the inner diameter of the lower pressing sleeve is the same as that of the magnetic ring; therefore, the magnetic ring is sleeved on the lower core rod, so that the magnetic ring can be positioned, and the N-pole permanent magnet in the later stage can be conveniently and accurately inserted into the central hole of the magnetic ring.
(3) The utility model relates to an automatic magnetizing device for a monopole radiation magnetic ring, wherein a pressing component comprises a bearing, an upper pressing sleeve and an upper spring, when a lifting component drives an upper core rod to move downwards, the upper core rod provided with an N-pole permanent magnet extrudes a lower core rod and moves downwards continuously until the upper pressing sleeve is contacted with the top of the magnetic ring; at this time, the two permanent magnets are respectively positioned at the inner side and the outer side of the ring part, and the upper spring and the lower spring are in compressed states, so that the magnetic ring is pressed between the upper pressing sleeve and the lower pressing sleeve, and the magnetic ring can be driven to rotate by rotating the rotating table to carry out magnetizing operation.
Drawings
Fig. 1 is a schematic structural diagram of an automatic magnetizing apparatus for a monopole radiation magnetic ring according to an embodiment of the present utility model;
FIG. 2 is a schematic diagram of a magnetic ring according to the present utility model;
FIG. 3 is a schematic view of a positioning assembly according to the present utility model;
fig. 4 is a schematic structural view of a pressing component in the present utility model.
In the figure: 1. a bracket; 2. a rotary table;
3. a lifting assembly; 31. a lifting rod; 32. a connecting plate; 33. an upper core rod;
4. a magnetic ring; 41. a ring portion; 42. a central bore; 51. an N pole permanent magnet; 52. an S-pole permanent magnet;
6. a positioning assembly; 61. pressing down the sleeve; 611. a top flange; 612. a body; 62. a lower core rod; 63. a lower spring;
7. pressing down the assembly; 71. a bearing; 72. pressing the sleeve; 73. and (5) loading a spring.
Detailed Description
Referring to fig. 2, the magnetic ring 4 of the present utility model has a hollow columnar shape as a whole, and includes a center hole 42 and a ring portion 41.
The utility model is further described below in connection with specific embodiments.
Example 1
As shown in fig. 1, an automatic magnetizing apparatus for a monopole radiation magnetic ring according to this embodiment includes a bracket 1, and a rotary table 2 and a lifting assembly 3 are disposed on the bracket 1. The rotary table 2 is used for driving the magnetic ring 4 to rotate. The lifting assembly 3 is provided with an N-pole permanent magnet 51 and an S-pole permanent magnet 52, and a gap for the ring part 41 of the magnetic ring 4 to pass through is reserved between the two permanent magnets.
The lifting assembly 3 comprises a lifting rod 31, a connecting plate 32 and an upper core rod 33. Wherein the lifting rod 31 is vertically arranged on the bracket 1; the connecting plate 32 is transversely arranged on the lifting rod 31. The upper core rod 33 is located on the connecting plate 32, and two upper core rods are arranged. The N-pole permanent magnet 51 and the S-pole permanent magnet 52 are respectively disposed on the corresponding upper core rods 33, and a gap for the ring portion 41 to pass through is also required between the two upper core rods 33.
Specifically, the lifting rod 31 is an electric push rod. The N-pole permanent magnet 51 and the S-pole permanent magnet 52 are rare earth permanent magnets, and the two permanent magnets are respectively embedded in the sides of the two upper core rods 33, which are close to each other.
In addition, the upper core rod 33 provided with the N-pole permanent magnet 51 is located directly above the center hole 42 of the magnetic ring 4. That is, when the two upper core rods 33 are moved down, the N-pole permanent magnet 51 is positioned in the center hole 42, the S-pole permanent magnet 52 is positioned outside the ring portion 41, and the inner and outer permanent magnets remain corresponding. And the upper core rod 33 and the central hole 42 are in clearance fit, so that the two permanent magnets are close to the inner side and the outer side of the ring part 41 as much as possible while the two permanent magnets can slide smoothly.
According to the monopole radiation magnetic ring automatic magnetizing device, two permanent magnets are driven to move downwards through the lifting assembly 3, and the ring part 41 of the magnetic ring 4 is clamped between the two permanent magnets; then the rotary table 2 drives the magnetic ring 4 to rotate, magnetic energy is generated between the two permanent magnets, and magnetic force lines of the magnetic field are formed, so that magnetizing operation on the magnetic ring 4 can be completed. Compared with the traditional electrifying and magnetizing, the embodiment does not need an external power supply for magnetizing, so that a series of defects of large energy waste, need of cooling a magnetizing coil and the like caused by electrifying and magnetizing can be overcome.
Example 2
In order to ensure that the ring portion 41 of the magnetic ring 4 can be accurately clamped between the two permanent magnets, and the rotary table 2 can stably drive the magnetic ring 4 to rotate, the magnetizing operation is completed.
Referring to fig. 1, an automatic magnetizing apparatus for a monopole radiation magnetic ring according to this embodiment is further provided with a positioning assembly 6 and a pressing assembly 7 on the basis of embodiment 1.
As shown in fig. 3, the positioning assembly 6 includes a pressing sleeve 61, a lower core rod 62 and a lower spring 63 disposed in an inner cavity of the pressing sleeve 61.
The pressing sleeve 61 is generally stepped and includes a top flange 611 and a body 612. The body 612 is embedded in the rotary table 2 and synchronously rotates along with the rotary table 2; the magnetic ring 4 is located on the top flange 611, and the inner diameters of the two are the same.
The lower core rod 62 is located above the lower spring 63, and the upper end of the lower core rod 62 extends out of the inner cavity of the lower pressing sleeve 61. The magnetic ring 4 is sleeved on the upper end part of the lower core rod 62 through the central hole 42, and the positioning work of the magnetic ring 4 can be completed. Wherein, the lower core rod 62 is also in clearance fit with the magnetic ring 4.
As shown in fig. 4, the pressing assembly 7 includes a bearing 71, an upper pressing sleeve 72, and an upper spring 73. Wherein, the bearing 71 is sleeved on the upper core rod 33 provided with the N-pole permanent magnet 51, and the upper pressing sleeve 72 is sleeved on the bearing 71; the upper spring 73 is also sleeved on the upper core rod 33, and the upper spring 73 is limited between the bearing 71 and the connecting plate 32.
The working principle of the monopole radiation magnetic ring automatic magnetizing device of the embodiment is as follows:
first, the magnetic ring 4 is sleeved on the lower core rod 62, and the positioning operation of the magnetic ring 4 is completed.
Then, the lifting rod 31 is started to drive the two upper core rods 33 to move downwards; when the upper core rod 33 provided with the N-pole permanent magnet enters the central hole 42 of the magnetic ring 4 and comes into contact with the lower core rod 62; as the upper core rod 33 continues to move downward, the upper core rod 33 fully presses the lower core rod 62 down into the inner cavity of the lower press sleeve 61; at this time, the N-pole permanent magnet and the S-pole permanent magnet are respectively located at the inner and outer sides of the ring portion 41, and the lower spring 63 and the upper spring 73 are both in a compressed state, so that the magnetic ring 4 is compressed between the upper press sleeve 72 and the lower press sleeve 61.
Finally, the rotary table 2 is rotated, so that the magnetic ring 4 can be driven to rotate; at this time, magnetic force lines of the magnetic field are formed due to the magnetic energy generated between the two permanent magnets. After the ring 41 is positioned between the two permanent magnets and rotates for one circle, the magnetizing operation can be completed.
Note that, in the present embodiment, the upper core rod 33 and the lower core rod 62 are both non-magnetic core rods.
The utility model and its embodiments have been described above by way of illustration and not limitation, and the utility model is illustrated in the accompanying drawings and described in the drawings in which the actual structure is not limited thereto. Therefore, if one of ordinary skill in the art is informed by this disclosure, the structural mode and the embodiments similar to the technical scheme are not creatively designed without departing from the gist of the present utility model.
Claims (9)
1. The utility model provides an automatic magnetizing device of monopole radiation magnetic ring, includes support (1), its characterized in that: a rotary table (2) and a lifting assembly (3) are arranged on the support (1), wherein the rotary table (2) drives the magnetic ring (4) to rotate; an N-pole permanent magnet (51) and an S-pole permanent magnet (52) are arranged on the lifting assembly (3), and a gap through which the ring part (41) of the magnetic ring (4) passes is reserved between the two permanent magnets.
2. An automatic magnetizing apparatus of a monopole radiating magnetic ring according to claim 1, wherein: the lifting assembly (3) comprises a lifting rod (31) and a connecting plate (32) transversely arranged on the lifting rod (31), two upper core rods (33) are arranged on the connecting plate (32), and the N pole permanent magnets (51) and the S pole permanent magnets (52) are respectively arranged on the corresponding upper core rods (33).
3. An automatic magnetizing apparatus of a monopole radiating magnetic ring according to claim 2, wherein: the N pole permanent magnet (51) and the S pole permanent magnet (52) are respectively embedded at one side of the two upper core rods (33) which are close to each other.
4. A monopole radiating magnetic ring automatic magnetizing apparatus as claimed in claim 3, further comprising: an upper core rod (33) provided with an N pole permanent magnet (51) is positioned right above a central hole (42) of the magnetic ring (4), and the upper core rod (33) is in clearance fit with the central hole (42).
5. A monopole radiating magnetic ring automatic magnetizing apparatus as claimed in claim 3, further comprising: the N pole permanent magnet (51) and the S pole permanent magnet (52) are rare earth permanent magnets.
6. An automatic magnetizing apparatus of a monopole radiating magnetic ring according to any one of claims 2 to 5, wherein: the rotary table (2) on be equipped with and carry out locating component (6) that fix a position to magnetic ring (4), locating component (6) including setting up down on rotary table (2) press cover (61), be equipped with plug (62) and lower spring (63) down in the inner chamber of cover (61) should pressing down, and the upper end of plug (62) extends down outside the inner chamber of cover (61) under.
7. An automatic magnetizing apparatus of a monopole radiating magnetic ring as claimed in claim 6, wherein: the upper core rod (33) provided with the N pole permanent magnet (51) is provided with a pressing component (7), the pressing component (7) comprises an upper pressing sleeve (72) sleeved on the upper core rod (33) through a bearing (71), and an upper spring (73) is arranged between the bearing (71) and the connecting plate (32).
8. An automatic magnetizing apparatus of a monopole radiating magnetic ring as claimed in claim 7, wherein: the whole pressing sleeve (61) is in a step shape and comprises a top flange (611) and a body (612), and the body (612) is embedded in the rotary table (2); the magnetic ring (4) is positioned on the top flange (611) and the inner diameters of the magnetic ring and the top flange are the same.
9. The automatic magnetizing apparatus of claim 8, wherein: the lifting rod (31) is an electric push rod; the upper core rod (33) and the lower core rod (62) are non-magnetic core rods.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322199608.9U CN220474414U (en) | 2023-08-14 | 2023-08-14 | Automatic magnetizing device for monopole radiation magnetic ring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322199608.9U CN220474414U (en) | 2023-08-14 | 2023-08-14 | Automatic magnetizing device for monopole radiation magnetic ring |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220474414U true CN220474414U (en) | 2024-02-09 |
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ID=89775622
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322199608.9U Active CN220474414U (en) | 2023-08-14 | 2023-08-14 | Automatic magnetizing device for monopole radiation magnetic ring |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220474414U (en) |
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2023
- 2023-08-14 CN CN202322199608.9U patent/CN220474414U/en active Active
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