CN220472717U - Built-in double-layer gas ultrasonic flowmeter rectifier - Google Patents
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- 239000007789 gas Substances 0.000 description 12
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Abstract
Description
技术领域Technical field
本实用新型属于气体流量控制技术领域,具体涉及一种内置式双层气体超声波流量计整流器。The utility model belongs to the technical field of gas flow control, and specifically relates to a built-in double-layer gas ultrasonic flow meter rectifier.
背景技术Background technique
随着超声波流量计技术的快速发展,超声波流量计已广泛应用于天然气、石油气和煤气等气体的测量。超声波流量计在工作状态下,需要保证流态进入流量计的气体流态是对称的充分发展的紊流速度分布,但在实际使用过程中,由于受到管道弯头和计量管路中的阀门对气体的速度分布的影响,会造成流体在管道内紊乱,不规则流动,从而影响测量精度。With the rapid development of ultrasonic flowmeter technology, ultrasonic flowmeters have been widely used in the measurement of natural gas, petroleum gas, coal gas and other gases. When the ultrasonic flowmeter is in working condition, it is necessary to ensure that the flow pattern of the gas entering the flowmeter is symmetrical and has a fully developed turbulent velocity distribution. However, in actual use, due to the interference of pipe elbows and valves in the metering pipeline, The influence of the velocity distribution of the gas will cause the fluid to flow turbulently and irregularly in the pipeline, thus affecting the measurement accuracy.
为解决上述技术问题,本申请人公开了申请号:202222383635.7,名称为一种新型的内置式气体超声波流量计整流器,包括导流筒和整流板;导流筒内设置有圆形凹槽,整流板通过过盈配合安装在圆形凹槽内,使其端面平齐;本实用新型的内置式气体超声波流量计整流器,超声波流量计管道内的流体经整流器整流后,流体中存在的脉动流能量被完全分散开来,使流体从紊流状态过渡到层流状态,消除脉动流的影响;从而有效地提高超声波流量计对流体的检测效果。该设计使生产装配更为便捷,减少生产报损率,提高工艺工序灵活度,提高生产效率;但是仍然会存在脉动流的影响,造成流体在管道内紊乱,影响检测效果。In order to solve the above technical problems, the applicant disclosed the application number: 202222383635.7, which is called a new type of built-in gas ultrasonic flow meter rectifier, including a guide tube and a rectifier plate; a circular groove is provided in the guide tube, and the rectifier The plate is installed in the circular groove through interference fit so that its end faces are flush; with the built-in gas ultrasonic flow meter rectifier of the present invention, after the fluid in the ultrasonic flow meter pipe is rectified by the rectifier, the pulsating flow energy present in the fluid Being completely dispersed, the fluid transitions from a turbulent flow state to a laminar flow state, eliminating the influence of pulsating flow; thereby effectively improving the detection effect of the ultrasonic flow meter on fluids. This design makes production and assembly more convenient, reduces the production loss rate, improves process flexibility, and improves production efficiency; however, there will still be the influence of pulsating flow, causing fluid disorder in the pipeline and affecting the detection effect.
针对上述技术问题,故需要进行改进。In view of the above technical problems, improvements need to be made.
实用新型内容Utility model content
本实用新型是为了克服上述现有技术中的缺陷,提供一种结构简单合理,设计巧妙,方便实用的内置式双层气体超声波流量计整流器。The utility model aims to overcome the above-mentioned defects in the prior art and provide a built-in double-layer gas ultrasonic flow meter rectifier with a simple and reasonable structure, ingenious design, convenience and practicality.
为了达到以上目的,本实用新型所采用的技术方案是:一种内置式双层气体超声波流量计整流器,包括导流筒、装配于导流筒两端内侧的第一整流板和第二整流板;导流筒内设置有第一圆形凹槽和第二圆形凹槽;第一整流板通过过盈配合安装在第一圆形凹槽内;第二整流板通过过盈配合安装在第二圆形凹槽内。In order to achieve the above purpose, the technical solution adopted by this utility model is: a built-in double-layer gas ultrasonic flow meter rectifier, which includes a flow guide tube, a first rectifier plate and a second rectifier plate assembled on the inner sides of both ends of the guide tube. ; A first circular groove and a second circular groove are provided in the guide tube; the first rectifying plate is installed in the first circular groove through interference fit; the second rectifying plate is installed in the third circular groove through interference fit. Two circular grooves.
作为本实用新型的一种优选方式,所述导流筒内形成有过渡段,过渡段位于第一整流板和第二整流板之间。As a preferred mode of the present invention, a transition section is formed in the guide tube, and the transition section is located between the first rectifying plate and the second rectifying plate.
作为本实用新型的一种优选方式,所述第一整流板上设有多个正六边形的第一整流孔,相邻第一整流孔之间相互贴合,第一整流孔与过渡段相连通。As a preferred mode of the present invention, the first rectifying plate is provided with a plurality of first rectifying holes in a regular hexagonal shape, adjacent first rectifying holes are fitted to each other, and the first rectifying holes are connected to the transition section. Pass.
作为本实用新型的一种优选方式,所述第二整流板上设有多个正六边形的第二整流孔,相邻第二整流孔之间相互贴合,第二整流孔与过渡段相连通。As a preferred mode of the present invention, the second rectifying plate is provided with a plurality of regular hexagonal second rectifying holes. Adjacent second rectifying holes are fitted to each other, and the second rectifying holes are connected to the transition section. Pass.
作为本实用新型的一种优选方式,所述第一整流孔和第二整流孔的孔径为3.2㎜~4.8㎜。As a preferred mode of the present invention, the diameters of the first rectifying holes and the second rectifying holes are 3.2 mm to 4.8 mm.
作为本实用新型的一种优选方式,所述第一整流板和第二整流板的厚度为15㎜~35㎜。As a preferred mode of the present invention, the thickness of the first rectifying plate and the second rectifying plate is 15 mm to 35 mm.
作为本实用新型的一种优选方式,所述第一整流板和第二整流板的端面与导流筒的端面在同一水平面。As a preferred mode of the present invention, the end surfaces of the first rectifying plate and the second rectifying plate are on the same horizontal plane as the end surface of the guide tube.
作为本实用新型的一种优选方式,所述导流筒上的法兰与流量计进气口法兰平面重合,通过导流筒的导流筒定位孔处通过螺丝固定。As a preferred mode of the present invention, the flange on the flow guide tube coincides with the flange plane of the air inlet of the flow meter, and the positioning hole of the flow guide tube is fixed with screws.
作为本实用新型的一种优选方式,所述导流筒为不锈钢材料制成。As a preferred mode of the present invention, the flow guide tube is made of stainless steel.
作为本实用新型的一种优选方式,所述第一整流板和第二整流板为不锈钢材料制成。As a preferred mode of the present invention, the first rectifying plate and the second rectifying plate are made of stainless steel.
本实用新型的有益效果是:The beneficial effects of this utility model are:
本实用新型的内置式双层气体超声波流量计整流器,超声波流量计管道内的流体经整流器整流后,通过弯管的流体中存在的脉动流能量被完全分散开来,使流体从紊流状态过渡到层流状态,消除脉动流的影响;从而有效地提高超声波流量计对流体的检测效果;该设计使生产装配更为便捷,减少生产报损率,提高工艺工序灵活度,提高生产效率。This utility model has a built-in double-layer gas ultrasonic flow meter rectifier. After the fluid in the ultrasonic flow meter pipe is rectified by the rectifier, the pulsating flow energy existing in the fluid passing through the elbow is completely dispersed, making the fluid transition from a turbulent flow state. to the laminar flow state, eliminating the influence of pulsating flow; thereby effectively improving the detection effect of the ultrasonic flowmeter on fluids; this design makes production and assembly more convenient, reduces production loss rates, improves process flexibility, and improves production efficiency.
附图说明Description of drawings
图1为本实用新型实施例结构立体图;Figure 1 is a perspective view of the structure of an embodiment of the present utility model;
图2为本实用新型实施例平面视图;Figure 2 is a plan view of an embodiment of the present utility model;
图3为本实用新型实施例剖面视图;Figure 3 is a cross-sectional view of an embodiment of the present utility model;
图4为本实用新型实施例导流筒立体图。Figure 4 is a three-dimensional view of the flow guide tube according to the embodiment of the present invention.
图中附图标记:导流筒1,导流筒定位孔1-A,第一圆形凹槽1-B,第二圆形凹槽1-C,法兰1-D,过渡段1-E,第一整流板2,第一整流孔2-A,第二整流板3,第二整流孔3-A。Reference numbers in the figure: guide tube 1, guide tube positioning hole 1-A, first circular groove 1-B, second circular groove 1-C, flange 1-D, transition section 1- E, the first rectifying plate 2, the first rectifying hole 2-A, the second rectifying plate 3, and the second rectifying hole 3-A.
具体实施方式Detailed ways
下面结合附图对本实用新型实施例作详细说明。The embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.
实施例:Example:
如图1-4所示,一种内置式双层气体超声波流量计整流器,包括导流筒1、装配于导流筒1两端内侧的第一整流板2和第二整流板3;导流筒1内设置有第一圆形凹槽1-B和第二圆形凹槽1-C;第一整流板2通过过盈配合安装在第一圆形凹槽1-B内;第二整流板3通过过盈配合安装在第二圆形凹槽1-C内;第一整流板2和第二整流板3的端面与导流筒1的端面在同一水平面;形成一个完整的超声波流量计整流结构;本实用新型的的超声波流量计整流结构,通过设置第一整流板2和第二整流板3,第一整流板2和第二整流板3分别安装在导流筒1两端内侧,经整流器整流后,流体中存在的脉动流能量被完全分散开来,使流体从紊流状态过渡到层流状态,消除脉动流的影响;使其提高测量精度;从而有效地提高超声波流量计对流体的检测效果;该设计使生产装配更为便捷,减少生产报损率,提高工艺工序灵活度,提高生产效率。As shown in Figure 1-4, a built-in double-layer gas ultrasonic flowmeter rectifier includes a guide tube 1, a first rectifier plate 2 and a second rectifier plate 3 assembled inside both ends of the guide tube 1; The barrel 1 is provided with a first circular groove 1-B and a second circular groove 1-C; the first rectifying plate 2 is installed in the first circular groove 1-B through interference fit; the second rectifying plate 2 is installed in the first circular groove 1-B through interference fit; The plate 3 is installed in the second circular groove 1-C through interference fit; the end surfaces of the first rectifying plate 2 and the second rectifying plate 3 are at the same level as the end surface of the guide tube 1; forming a complete ultrasonic flowmeter Rectification structure; the ultrasonic flowmeter rectification structure of the present utility model is provided with a first rectification plate 2 and a second rectification plate 3. The first rectification plate 2 and the second rectification plate 3 are respectively installed on the inner sides of both ends of the guide tube 1. After rectification by the rectifier, the pulsating flow energy existing in the fluid is completely dispersed, causing the fluid to transition from a turbulent flow state to a laminar flow state, eliminating the influence of the pulsating flow; thereby improving the measurement accuracy; thus effectively improving the accuracy of the ultrasonic flow meter. Fluid detection effect; this design makes production and assembly more convenient, reduces production loss rates, improves process flexibility, and improves production efficiency.
导流筒1内形成有过渡段1-E,过渡段1-E位于第一整流板2和第二整流板3之间,第一整流板2上设有多个正六边形的第一整流孔2-A,相邻第一整流孔2-A之间相互贴合。A transition section 1-E is formed in the guide tube 1. The transition section 1-E is located between the first rectifying plate 2 and the second rectifying plate 3. The first rectifying plate 2 is provided with a plurality of regular hexagonal first rectifying plates. Hole 2-A, adjacent first rectifying holes 2-A are fit to each other.
第一整流孔2-A与过渡段1-E相连通,多个正六边形的第一整流孔2-A形成蜂窝状结构,第二整流板3上设有多个正六边形的第二整流孔3-A,相邻第二整流孔3-A之间相互贴合,第二整流孔3-A与过渡段1-E相连通,多个正六边形的第二整流孔3-A形成蜂窝状结构。The first rectifying hole 2-A is connected with the transition section 1-E. A plurality of regular hexagonal first rectifying holes 2-A form a honeycomb structure. The second rectifying plate 3 is provided with a plurality of regular hexagonal second rectifying holes. The rectifying holes 3-A and the adjacent second rectifying holes 3-A are connected to each other. The second rectifying holes 3-A are connected with the transition section 1-E. A plurality of regular hexagonal second rectifying holes 3-A Form a honeycomb structure.
第一整流孔2-A和第二整流孔3-A的孔径为3.2㎜~4.8㎜,本实施例中,第一整流孔2-A和第二整流孔3-A的孔径为3.5㎜,第一整流板2和第二整流板3的厚度为15㎜~35㎜;本实施例中,第一整流板2和第二整流板3的厚度为20㎜。The diameter of the first rectifying hole 2-A and the second rectifying hole 3-A is 3.2㎜~4.8㎜. In this embodiment, the diameter of the first rectifying hole 2-A and the second rectifying hole 3-A is 3.5㎜. The thickness of the first rectifying plate 2 and the second rectifying plate 3 is 15 mm to 35 mm; in this embodiment, the thickness of the first rectifying plate 2 and the second rectifying plate 3 is 20 mm.
管道气流先通过第一整流板2上的多个第一整流孔2-A进行第一步整流,得到了初步整流后发布不是很均匀的气流,该气流在经过过渡段1-E进行缓冲过渡,最后气流在经过第二整流板3上的多个第二整流孔3-A得到相对分布更加均匀的气流以便于后续进行计量,更有利于超声波有效传播,从而提高计量准确性。The airflow in the pipeline first undergoes the first step of rectification through the plurality of first rectification holes 2-A on the first rectification plate 2. After the initial rectification, a non-uniform airflow is released. The airflow undergoes a buffer transition after passing through the transition section 1-E. , finally the airflow passes through the plurality of second rectifying holes 3-A on the second rectifying plate 3 to obtain a relatively more evenly distributed airflow to facilitate subsequent measurement, which is more conducive to the effective propagation of ultrasonic waves, thereby improving measurement accuracy.
本实用新型的内置式双层气体超声波流量计整流器装配到流量计通道内之后,导流筒1上的法兰1-D与流量计进气口法兰平面重合,通过导流筒1的导流筒定位孔1-A处通过螺丝固定。After the built-in double-layer gas ultrasonic flowmeter rectifier of the present invention is assembled into the flowmeter channel, the flange 1-D on the flow guide tube 1 coincides with the flow meter air inlet flange plane, and through the guide tube 1 The flow tube positioning hole 1-A is fixed with screws.
其中,导流筒1为不锈钢材料制成;有防腐蚀的效果。Among them, the guide tube 1 is made of stainless steel and has anti-corrosion effect.
第一整流板2和第二整流板3为不锈钢材料制成;有防腐蚀的效果。The first rectifying plate 2 and the second rectifying plate 3 are made of stainless steel and have anti-corrosion effect.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型;对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现;因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention; various modifications to these embodiments will be obvious to those skilled in the art, and the terms defined herein are The general principles may be implemented in other embodiments without departing from the spirit or scope of the invention; therefore, the invention will not be limited to the embodiments shown herein but will be consistent with the teachings herein. The disclosed principles and novel features are consistent with the broadest scope.
尽管本文较多地使用了图中附图标记:导流筒1,导流筒定位孔1-A,第一圆形凹槽1-B,第二圆形凹槽1-C,法兰1-D,过渡段1-E,第一整流板2,第一整流孔2-A,第二整流板3,第二整流孔3-A等术语,但并不排除使用其它术语的可能性;使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质;把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。Although this article uses the reference numbers in the figure frequently: guide tube 1, guide tube positioning hole 1-A, first circular groove 1-B, second circular groove 1-C, flange 1 -D, transition section 1-E, first rectifying plate 2, first rectifying hole 2-A, second rectifying plate 3, second rectifying hole 3-A and other terms, but the possibility of using other terms is not excluded; The use of these terms is only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any additional restrictions is contrary to the spirit of the present invention.
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Assignee: Hangzhou Weixing Measurement Technology Co.,Ltd. Assignor: ZHEJIANG WEIXING INTELLIGENT METER STOCK Co.,Ltd. Contract record no.: X2025980000644 Denomination of utility model: A built-in double-layer gas ultrasonic flowmeter rectifier Granted publication date: 20240209 License type: Common License Record date: 20250108 |