CN220470553U - Crankshaft flywheel alignment supporting device of large diesel engine - Google Patents

Crankshaft flywheel alignment supporting device of large diesel engine Download PDF

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Publication number
CN220470553U
CN220470553U CN202322167261.XU CN202322167261U CN220470553U CN 220470553 U CN220470553 U CN 220470553U CN 202322167261 U CN202322167261 U CN 202322167261U CN 220470553 U CN220470553 U CN 220470553U
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flywheel
adjusting sleeve
sleeve plate
diesel engine
supporting
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赵书健
刘忠涛
李伟
姜志杰
官海涛
万志刚
董辉
王晓良
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Qingdao Zichai Boyang Diesel Engine Co ltd
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Qingdao Zichai Boyang Diesel Engine Co ltd
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Abstract

The utility model discloses a crankshaft flywheel alignment supporting device of a large diesel engine, which comprises a flywheel alignment supporting mechanism; the mechanism comprises supporting roller assemblies which are arranged at intervals on the front side and the rear side, wherein each supporting roller assembly comprises a spacing adjusting sleeve plate for adjusting the spacing; the left end and the right end of the interval adjusting sleeve plate are respectively and fixedly connected with an alignment supporting roller, the alignment supporting roller comprises a wheel frame, and the wheel frame is rotationally connected with a roller; the wheel frame comprises a U-shaped frame part, and the bottom of the U-shaped frame part is integrally formed with an inner bending and bending part; the flywheel alignment supporting mechanism further comprises a jacking mechanism for jacking the interval adjusting sleeve plate; the jacking mechanism comprises a jacking screw rod which is rotatably connected to the bottom of the interval adjusting sleeve plate, and a screw tube base is connected to the bottom of the jacking screw rod in a threaded manner. The device is characterized in that a flywheel is supported by the device, the deformation influence of the flywheel on a crankshaft is reduced, the device is convenient for jigger, and the jigger rotation is not influenced.

Description

Crankshaft flywheel alignment supporting device of large diesel engine
Technical Field
The utility model belongs to the technical field of crankshaft flywheel support of diesel engines, and particularly relates to a crankshaft flywheel alignment support device of a large diesel engine.
Background
The crankshaft of large diesel engine is a power transmission part on diesel engine, and in the course of high-speed operation of crankshaft the piston is driven to continuously do work in diesel engine so as to implement work. Specifically, the crankshaft is operated at a high speed by a flywheel at a power input end, but the crankshaft is an important component having a complicated structure and poor rigidity, and is easily deformed by bending.
The flywheel assembled on the crankshaft of the large diesel engine has larger mass, and the crankshaft is more easy to generate deflection, so that the measurement arm distance difference is influenced. Especially when the diesel engine is idle for a long time, the flywheel is not connected with the coupling or other output systems, and even inelastic deformation is possible.
Therefore, in order to reduce the influence of the flywheel on the crankshaft, it is currently more common practice to use an external support to support the flywheel, balance the gravity of the flywheel, and reduce the deformation of the crankshaft caused by the gravity influence of the flywheel on the crankshaft. It is common practice to support the flywheel by means of, for example, support rods, brackets, etc.
However, this method has a disadvantage that when the device is needed, the turning operation (i.e., turning the flywheel, judging whether the flywheel can rotate normally, avoiding the occurrence of a jamming condition, i.e., preprocessing before starting up) is first needed, and therefore, the support (support rod, support seat) for loading the weight of the flywheel needs to be detached for the turning operation without resistance. However, the support for supporting the flywheel is difficult to detach due to high friction force with the flywheel, and the flywheel is easy to scrape and slide, so that sliding marks are generated. Secondly, dismantle the support under the laborious circumstances, lead to the inefficiency of operation, still need support under the flywheel again after the follow-up shut down, it is very complicated loaded down with trivial details.
And the supporting object is adopted to support, so that the supporting object cannot be guaranteed to be supported at the gravity center position of the flywheel, the supporting effect of the supporting object is not ideal, and the deformation influence of the weight of the flywheel on the crankshaft cannot be fully reduced.
Disclosure of Invention
Based on the background, the utility model aims to provide a crankshaft flywheel alignment supporting device of a large diesel engine.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a crankshaft flywheel alignment supporting device of a large diesel engine comprises a flywheel alignment supporting mechanism;
the flywheel alignment supporting mechanism comprises supporting roller assemblies which are arranged at intervals on the front side and the rear side, and each supporting roller assembly comprises a spacing adjusting sleeve plate for adjusting the spacing;
the left end and the right end of the interval adjusting sleeve plate are respectively and fixedly connected with an alignment supporting roller, the alignment supporting roller comprises a wheel frame, and the wheel frame is rotationally connected with a roller;
the wheel frame comprises a U-shaped frame part, and the bottom of the U-shaped frame part is integrally formed with an inner bending and bending part;
the flywheel alignment supporting mechanism further comprises a jacking mechanism for jacking the interval adjusting sleeve plate;
the jacking mechanism comprises a jacking screw rod rotatably connected to the bottom of the interval adjusting sleeve plate, and the bottom of the jacking screw rod is in threaded connection with a screw tube base;
in the jacking process, the interval adjusting sleeve plate is jacked through the jacking screw rod, and the rollers at two sides are supported at two sides of the bottom of the flywheel.
Preferably, the distance adjusting sleeve plate piece comprises a center adjusting sleeve plate, the left end and the right end of the center adjusting sleeve plate are respectively and slidably connected with two adjusting rods which are arranged at intervals front and back, and the adjusting rods are fixedly connected to the bottom of the wheel frame.
Preferably, a plurality of threaded holes are formed in the adjusting rod, two locking screws which are arranged at intervals in the front-back direction are respectively connected with the left end and the right end of the top of the central adjusting sleeve plate in a threaded mode, and the locking screws are connected to the threaded holes in a threaded mode.
Preferably, the front side wall and the rear side wall of the roller are respectively detachably assembled and connected with a connecting flange, and the connecting flange is fixedly connected with a wheel shaft which is rotatably connected to the U-shaped frame part.
Preferably, the lower ends of the wheel frames are assembled and connected through a guiding telescopic piece.
Preferably, the guiding telescopic pieces comprise guide sleeves fixedly connected to the lower end positions of the side walls of the wheel frames, and a guiding slide rod is connected between the guide sleeves in a sliding manner.
Preferably, an upper limit sleeve is fixedly connected to the bottom center part of the center adjusting sleeve plate, the upper end of the top screw rod is a smooth part, and the smooth part at the upper end of the top screw rod is rotationally connected with the upper limit sleeve;
and the top screw is provided with a through hole.
Preferably, the upper end of the top screw is fixedly connected with an umbrella-shaped supporting rod structure, and the umbrella-shaped supporting rod structure is fixedly connected to the bottom of the central adjusting sleeve plate.
Preferably, a base is fixedly connected between the bottoms of the screw bases.
Preferably, a horizontal adjusting rod is connected between the central adjusting sleeve plates in a sliding manner.
The utility model has the following beneficial effects:
1. in the working process, the wheel frame-roller spacing at the left side and the right side is firstly adjusted to the point that the wheel frame-roller structure can be supported at the left end and the right end of the bottom of the flywheel in a bottom supporting mode.
Under the action of the mode, firstly, under the supporting state, the geometric connecting line between the wheel center of the roller and the wheel center of the flywheel is necessarily isosceles triangle (the roller and the flywheel are tangent geometrically), so that the flywheel can be accurately supported upwards, the flywheel is ensured to be fully supported upwards at the gravity center position, and the load of the flywheel to the crankshaft is reduced.
2. The device is characterized in that the device is supported at the left end and the right end of the bottom of the flywheel in a bottom supporting mode in the actual working process, at the moment, the flywheel is supported conveniently, the operation of turning is not affected before working, particularly, an operator rotates the flywheel in the turning process, and the relative idler wheels roll under the condition that the flywheel rotates, namely, turning operation is carried out under the condition that the support is not required to be disassembled. Once the fault occurs, the device is checked under the condition that the support is not required to be disassembled, so that the convenience of use and the protection efficiency of the crankshaft are greatly improved.
3. During the working process, an operator rotates the top screw, and in the rotating process, the top screw supports the flywheel on the wheel carrier-roller structure from the top center adjusting sleeve plate to the two sides under the driving force of the threads, and otherwise, the flywheel is separated from the support, so that the heavy flywheel is conveniently supported.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained from the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present utility model;
FIG. 2 is a schematic structural view of a jack-up mechanism according to an embodiment of the present utility model;
FIG. 3 is a schematic diagram of the structure of FIG. 1 under another view angle according to an embodiment of the present utility model;
FIG. 4 is a schematic view of the structure of the wheel frame and the roller in the embodiment of the utility model;
FIG. 5 is a top view of the embodiment of the present utility model shown in FIG. 1;
fig. 6 is a front view of the embodiment of the utility model in fig. 1.
The achievement of the objects, functional features and advantages of the present utility model will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that all directional indicators (such as up, down, left, right, front, and rear … …) in the embodiments of the present utility model are merely used to explain the relative positional relationship, movement, etc. between the components in a particular posture (as shown in the drawings), and if the particular posture is changed, the directional indicator is changed accordingly.
Furthermore, descriptions such as those referred to as "first," "second," and the like, are provided for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implying an order of magnitude of the indicated technical features in the present disclosure. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present utility model.
Example 1
1-6, a crankshaft flywheel alignment supporting device of a large diesel engine comprises a flywheel alignment supporting mechanism; the heavy flywheel connected to the crankshaft is supported through the flywheel alignment supporting mechanism, so that the deformation influence of the flywheel on the crankshaft is effectively reduced.
Specifically, the flywheel alignment supporting mechanism comprises supporting roller assemblies which are arranged at intervals on the front side and the rear side, and the supporting roller assemblies on the front side and the rear side are supported upwards in the front-rear direction under the flywheel.
Specifically, the supporting roller assembly comprises a spacing adjusting sleeve plate for adjusting the spacing; specifically, the interval adjusting sleeve plate comprises a central adjusting sleeve plate 32, two adjusting rods 31 which are arranged at intervals in the front-back direction are respectively and slidably connected to the left end and the right end of the central adjusting sleeve plate 32, and the adjusting rods 31 are fixedly connected to the bottom of a wheel carrier.
Meanwhile, a plurality of threaded holes 311 are formed in the adjusting rod 31, two locking screws 321 which are arranged at intervals in the front-back direction are respectively connected with the left end and the right end of the top of the central adjusting sleeve plate 32 in a threaded mode, and the locking screws 321 are connected to the threaded holes 311 in a threaded mode. In the working process, the locking screw 321 is released, then the adjusting rods 31 on two sides are slidingly adjusted, and finally the locking screw is locked and fixed to the adjusting rods 31.
The left end and the right end of the interval adjusting sleeve plate are respectively and fixedly connected with alignment supporting rollers, each alignment supporting roller comprises a wheel frame, and the wheel frame is rotationally connected with a roller 2.
Specifically, the wheel carrier includes a U-shaped frame 11, and a bent portion 12 (the bent portion 12 is in a Z-shaped structure in a vertical state) is integrally formed at the bottom of the U-shaped frame 11.
In the working process, the spacing between the wheel frames and the rollers 2 at the left side and the right side is firstly adjusted to the point that the wheel frame and the rollers 2 can be supported at the left end and the right end of the bottom of the flywheel in a bottom supporting mode.
Under the action of the mode, firstly, in a supporting state, the geometric connecting line between the wheel center of the roller 2 and the wheel center of the flywheel is necessarily isosceles triangle (the roller 2 and the flywheel are geometrically tangent), so that the flywheel can be accurately supported by the upper top, the flywheel is ensured to be sufficiently supported at the gravity center position, and the load of the flywheel to the crankshaft is reduced.
The front side wall and the rear side wall of the roller 2 are respectively detachably assembled and connected with a connecting flange 21 (the connecting flange 21 is fastened on the roller 2 through a plurality of screws and is convenient to detach), the connecting flange 21 is fixedly connected with a wheel shaft which is rotationally connected to the U-shaped frame 11, and the rotational connection mode of the wheel shaft and the U-shaped frame 11 is a conventional mode disclosed in the prior art, such as a bearing is installed on the U-shaped frame 11 for rotation.
In the actual working process, the spacing between the wheel frames and the roller wheels 2 on two sides is adjusted according to the mode until the wheel frame and the roller wheels 2 structure can be supported at the left end and the right end of the bottom of the flywheel in a bottom supporting mode, at the moment, firstly, the flywheel is conveniently supported, secondly, the operation of turning is not affected before working, particularly, an operator rotates the flywheel in the turning process, and the flywheel rolls relative to the roller wheels 2 under the rotating condition, namely, turning operation is carried out under the condition that the support does not need to be disassembled. Once the fault occurs, the crankshaft is inspected under the condition that the support is not required to be disassembled, so that the convenience in use and the protection efficiency on the crankshaft are greatly improved.
The lower ends of the wheel frames are assembled and connected through guide telescopic pieces. Specifically, the guiding telescopic members comprise guide sleeves 41 fixedly connected to the lower end positions of the side walls of the wheel frames, and a guiding slide rod 42 is connected between the guide sleeves 41 in a sliding manner. In this way, during the adjustment of the spacing between the wheel carrier and the roller 2 on both sides, the slide guide rod 42 slides freely in the cavity of the guide sleeve 41, ensuring that the adjustment is maintained in a horizontal linear adjustment.
Example 2
1-6, the flywheel alignment support mechanism further comprises a jacking mechanism for jacking the spacing adjustment sleeve plate on the basis of the structure of the embodiment 1; the wheel carrier-roller 2 is conveniently supported by the jacking mechanism in a structure of jacking and is lowered to be separated from the support.
The method comprises the following steps:
the jacking mechanism comprises a jacking screw rod 62 rotatably connected to the bottom of the spacing adjusting sleeve piece, wherein a screw base 61 is connected to the bottom of the jacking screw rod 62 in a threaded manner (a threaded structure is arranged on the tube cavity of the screw base 61, and a threaded structure is arranged at the lower end of the jacking screw rod 62).
In the jacking process, the interval adjusting sleeve piece is jacked up through the jacking screw rod 62, and the rollers 2 on two sides are supported on two sides of the bottom of the flywheel.
Specifically, the bottom center part of the central adjusting sleeve plate 32 is fixedly connected with an upper limit sleeve 63 (specifically, the top of the upper limit sleeve 63 is fixedly connected with a mounting seat 631, the mounting seat 631 is fastened at the bottom of the central adjusting sleeve plate 32 through a plurality of connecting screws), the upper end of the top screw 62 is a smooth part, and the smooth part at the upper end of the top screw 62 is rotationally connected with the upper limit sleeve 63; meanwhile, the top screw 62 is provided with a through hole. During operation, an operator inserts a tool such as a rotary rod into the through hole, and simultaneously adjusts the rotation of the top screws 62 at both sides, and during the rotation, the top screws 62 support the flywheel by pushing the central adjusting sleeve plate 32 to the wheel frame-roller 2 structure at both sides upwards under the pushing force of threads, and otherwise, the flywheel is separated from the support.
Meanwhile, in order to improve stability, an umbrella-shaped supporting rod structure 64 is fixedly connected to the upper end of the top screw 62, and the umbrella-shaped supporting rod structure 64 is fixedly connected to the bottom of the central adjusting sleeve plate 32. Specifically, the umbrella-shaped stay structure 64 includes a plurality of inclined stay bars, and both ends thereof are fixed to the side walls of the central adjusting sleeve plate 32 and the top screw 62 by welding.
The base 5 is fixedly connected between the bottoms of the screw bases 61, and the stability of the support is higher under the condition that the base 5 is arranged.
Example 3
As shown in fig. 1-6, in this embodiment, on the basis of the structure of embodiment 1, the central adjusting sleeve plates 32 are slidably connected with the horizontal adjusting rods 7, the horizontal adjusting rods 7 slide on the central portion of the central adjusting sleeve plates 32, specifically, the supporting roller 2 assemblies on the front and rear sides are supported on the front and rear sides of the lower end of the flywheel, and in order to fully support the flywheel stably, the spacing between the supporting roller 2 assemblies on the front and rear sides is adjusted to ensure that the flywheel is effectively supported.
It should be understood that the above description is not intended to limit the utility model to the particular embodiments disclosed, but to limit the utility model to the particular embodiments disclosed, and that the utility model is not limited to the particular embodiments disclosed, but is intended to cover modifications, adaptations, additions and alternatives falling within the spirit and scope of the utility model.

Claims (10)

1. The crankshaft flywheel alignment supporting device of the large diesel engine is characterized by comprising a flywheel alignment supporting mechanism;
the flywheel alignment supporting mechanism comprises supporting roller assemblies which are arranged at intervals on the front side and the rear side, and each supporting roller assembly comprises a spacing adjusting sleeve plate for adjusting the spacing;
the left end and the right end of the interval adjusting sleeve plate are respectively and fixedly connected with an alignment supporting roller, the alignment supporting roller comprises a wheel frame, and the wheel frame is rotationally connected with a roller;
the wheel frame comprises a U-shaped frame part, and the bottom of the U-shaped frame part is integrally formed with an inner bending and bending part;
the flywheel alignment supporting mechanism further comprises a jacking mechanism for jacking the interval adjusting sleeve plate;
the jacking mechanism comprises a jacking screw rod rotatably connected to the bottom of the interval adjusting sleeve plate, and the bottom of the jacking screw rod is in threaded connection with a screw tube base;
in the jacking process, the interval adjusting sleeve plate is jacked through the jacking screw rod, and the rollers at two sides are supported at two sides of the bottom of the flywheel.
2. The aligning and supporting device for the crankshaft flywheel of the large diesel engine according to claim 1, wherein the interval adjusting sleeve plate piece comprises a central adjusting sleeve plate, the left end and the right end of the central adjusting sleeve plate are respectively and slidably connected with two adjusting rods which are arranged at intervals in the front-back direction, and the adjusting rods are fixedly connected to the bottom of the wheel frame.
3. The aligning and supporting device for the crankshaft flywheel of the large diesel engine according to claim 2, wherein the adjusting rod is provided with a plurality of threaded holes, the left end and the right end of the top of the central adjusting sleeve plate are respectively in threaded connection with two locking screws which are arranged at intervals in the front-back direction, and the locking screws are in threaded connection with the threaded holes.
4. The aligning and supporting device for the crankshaft flywheel of the large diesel engine according to claim 1, wherein the front side wall and the rear side wall of the idler wheel are respectively detachably assembled and connected with a connecting flange, and the connecting flange is fixedly connected with a wheel shaft which is rotatably connected to the U-shaped frame part.
5. The aligning and supporting device for the crankshaft flywheel of the large diesel engine according to claim 1, wherein the lower ends of the wheel frames are assembled and connected through guiding telescopic pieces.
6. The aligning and supporting device for the crankshaft flywheel of the large diesel engine according to claim 5, wherein the guiding telescopic pieces comprise guide sleeves fixedly connected to the lower end positions of the side walls of the wheel frames, and a guiding slide rod is connected between the guide sleeves in a sliding manner.
7. The aligning and supporting device for the crankshaft flywheel of the large diesel engine according to claim 2, wherein an upper limit sleeve is fixedly connected to the bottom center part of the center adjusting sleeve plate, the upper end of the top screw rod is a smooth part, and the smooth part at the upper end of the top screw rod is rotatably connected with the upper limit sleeve;
and the top screw is provided with a through hole.
8. The aligning and supporting device for the crankshaft flywheel of the large diesel engine according to claim 7, wherein the upper end of the top screw is fixedly connected with an umbrella-shaped supporting rod structure, and the umbrella-shaped supporting rod structure is fixedly connected to the bottom of the central adjusting sleeve plate.
9. The aligning and supporting device for the crankshaft flywheel of the large diesel engine according to claim 7, wherein a base is fixedly connected between the bottoms of the screw bases.
10. The aligning and supporting device for the crankshaft flywheel of the large diesel engine according to claim 2, wherein a horizontal adjusting rod is connected between the central adjusting sleeve plates in a sliding manner.
CN202322167261.XU 2023-08-14 2023-08-14 Crankshaft flywheel alignment supporting device of large diesel engine Active CN220470553U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322167261.XU CN220470553U (en) 2023-08-14 2023-08-14 Crankshaft flywheel alignment supporting device of large diesel engine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322167261.XU CN220470553U (en) 2023-08-14 2023-08-14 Crankshaft flywheel alignment supporting device of large diesel engine

Publications (1)

Publication Number Publication Date
CN220470553U true CN220470553U (en) 2024-02-09

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322167261.XU Active CN220470553U (en) 2023-08-14 2023-08-14 Crankshaft flywheel alignment supporting device of large diesel engine

Country Status (1)

Country Link
CN (1) CN220470553U (en)

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