CN220462911U - Stamping and knurling integrated machine for manufacturing springs - Google Patents
Stamping and knurling integrated machine for manufacturing springs Download PDFInfo
- Publication number
- CN220462911U CN220462911U CN202321381290.XU CN202321381290U CN220462911U CN 220462911 U CN220462911 U CN 220462911U CN 202321381290 U CN202321381290 U CN 202321381290U CN 220462911 U CN220462911 U CN 220462911U
- Authority
- CN
- China
- Prior art keywords
- main frame
- embossing roller
- knurling
- guide
- stamping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000004049 embossing Methods 0.000 claims abstract description 48
- 239000000428 dust Substances 0.000 claims abstract description 37
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims description 8
- 229910000639 Spring steel Inorganic materials 0.000 abstract description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 238000003860 storage Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Abstract
The utility model relates to the technical field of spring processing, in particular to a stamping and knurling integrated machine for manufacturing springs, which comprises a main frame, wherein a first driving motor and a driving gear driven by the first driving motor to rotate are arranged on one side of the main frame, guide through holes which are symmetrically distributed up and down are formed in the side wall of the main frame, guide blocks are sleeved in the guide through holes in a sliding mode, and embossing rollers are rotatably arranged on the guide blocks. The utility model is provided with the driving gear which is driven by the first driving motor to rotate, and the embossing roller arranged by the guide block is driven to rise and fall by arranging the driven racks which are distributed in a central symmetry way, so that the spring steel is subjected to compact embossing treatment; the embossing roller is provided with a rotating shaft capable of synchronously lifting, a transmission belt is connected between the embossing roller and the rotating shaft, an air duct corresponding to the embossing roller is arranged by the rotating shaft, dust on the embossing roller is blown, and dust removal is enhanced by a dust suction box provided with a suction pump.
Description
Technical Field
The utility model relates to the technical field of spring processing, in particular to a stamping and knurling integrated machine for manufacturing springs.
Background
A spring is a mechanical part that works with elasticity. Parts made of elastic materials deform under the action of external force, and recover after the external force is removed, and are generally made of spring steel. The existing machining process comprises means for stamping and knurling the spring steel, and an integral stamping and knurling machine is needed in the process.
At present, a stamping knurling all-in-one machine for manufacturing springs is disclosed by publication number CN216575327U, and the stamping knurling all-in-one machine comprises an all-in-one machine table, wherein a spring wire guide frame, a punching machine and a knurling mechanism are fixedly installed at the top of the all-in-one machine table in sequence, the knurling mechanism comprises two supporting frames, two connecting frames, an upper knurling roller and a lower knurling roller, a driving motor is fixedly installed at the outer side of one supporting frame, knurling is enabled to be more uniform and efficient, a brush holder is arranged at the upper knurling roller, and a scraping blade is arranged at the lower knurling roller. But it is well known that spring steel is hard, if the embossing roller adopts fixed mounting's mode, exists very big degree of difficulty to the placing of spring steel, not only influences embossing efficiency, more can't guarantee size accuracy and pleasing to the eye degree, and very easily produces iron fillings dust in embossing process moreover, adopts single scraping means, very easily causes the diffusion that drops of iron fillings dust, can't carry out effectual unified collection to it.
Disclosure of Invention
The utility model aims to solve the problems of inconvenient processing size and sanitation management of stamping knurling in the prior art, and provides a stamping knurling integrated machine for manufacturing springs.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the stamping and knurling integrated machine for manufacturing the spring comprises a main frame, wherein a first driving motor and a driving gear driven to rotate by the first driving motor are arranged on one side of the main frame, guide through holes which are symmetrically distributed up and down are formed in the side wall of the main frame, guide blocks are sleeved in the guide through holes in a sliding manner, driven racks which are meshed with the driving gear are integrally connected onto the guide blocks, an embossing roller is rotatably mounted on the guide blocks, and a second driving motor fixedly connected with the embossing roller is fixedly mounted on the guide blocks;
and the main frame is provided with a dust removing mechanism driven by the embossing roller.
Preferably, the main frame is a portal frame structure, and the first driving motor is fixedly installed on the main frame.
Preferably, the two driven racks are symmetrically distributed with the driving gear as a center, and the two embossing rollers are symmetrically arranged up and down.
Preferably, the dust removing mechanism comprises a storage cavity arranged in the other side of the main frame, a lifting frame extending into the storage cavity is integrally connected to the guide block, a rotating shaft connected with the embossing roller in a transmission mode is rotatably arranged on the lifting frame, an air cylinder used for sleeving the rotating shaft is fixedly arranged on the main frame, a wind wheel is fixedly connected to the rotating shaft, a dust collecting box is fixedly arranged on the main frame, and a dust collecting pipeline corresponding to the embossing roller is connected to the dust collecting box through a pin shaft.
Preferably, the accommodating cavity is communicated with the guide through hole, and a transmission belt is connected between the embossing roller and the rotating shaft.
Preferably, an air outlet is formed in one side, corresponding to the embossing roller, of the dust collection box, and a suction pump matched with the dust collection pipeline is arranged on the dust collection box.
Compared with the prior art, the utility model has the following advantages:
1. according to the utility model, the main frame is provided with the driving gear driven to rotate by the first driving motor, and the embossing roller installed through the guide block is driven to lift by arranging the driven racks which are symmetrically distributed in the center, so that the spring steel is subjected to compact embossing treatment.
2. According to the utility model, the embossing roller is provided with the rotating shaft capable of synchronously lifting, the transmission belt is connected between the embossing roller and the rotating shaft, the rotating shaft is used for arranging the air duct corresponding to the embossing roller, so that dust on the embossing roller is blown, and the dust removal treatment is enhanced by the dust suction box provided with the suction pump.
Drawings
FIG. 1 is a schematic diagram of a stamping and knurling integrated machine for manufacturing springs according to the present utility model;
FIG. 2 is an enlarged schematic view of part A of a stamping and knurling integrated machine for manufacturing springs according to the present utility model;
fig. 3 is an enlarged schematic diagram of a part B of a stamping and knurling integrated machine for manufacturing a spring according to the present utility model.
In the figure: 1. a main frame; 2. a first driving motor; 3. a drive gear; 4. a guide through hole; 5. a driven rack; 6. embossing rollers; 7. a second driving motor; 8. a storage chamber; 9. a lifting frame; 10. a rotating shaft; 11. a transmission belt; 12. an air duct; 13. a wind wheel; 14. a dust suction box; 15. a suction pump; 16. a dust collection pipeline.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Referring to fig. 1-3, a stamping and knurling integrated machine for manufacturing springs comprises a main frame 1, wherein a first driving motor 2 and a driving gear 3 driven to rotate by the first driving motor are arranged on one side of the main frame 1, the first driving motor 2 adopts a servo motor with the model of HC-KFS13B, guide through holes 4 which are distributed symmetrically up and down are formed in the side wall of the main frame 1, guide blocks are sleeved in the guide through holes 4 in a sliding manner, driven racks 5 which are meshed and connected with the driving gear 3 are integrally connected onto the guide blocks, and the two driven racks 5 move in opposite directions or in opposite directions by enabling the driving gear 3 to rotate in a bidirectional manner. The embossing rollers 6 are rotatably arranged on the guide blocks, and a second driving motor 7 fixedly connected with the embossing rollers 6 is fixedly arranged on the guide blocks, and a servo motor with the model of MR-J2S-200B is adopted to drive the two embossing rollers 6 to rotate in opposite directions so as to squeeze spring steel between the two embossing rollers 6;
the main frame 1 is provided with a dust removing mechanism driven by the embossing roller 6, the dust removing mechanism comprises a containing cavity 8 arranged in the other side of the main frame 1, a lifting frame 9 extending into the containing cavity 8 is integrally connected to a guide block, a rotating shaft 10 connected with the embossing roller 6 in a transmission manner is rotatably arranged on the lifting frame 9, an air cylinder 12 used for sleeving the rotating shaft 10 is fixedly arranged on the main frame 1, a wind wheel 13 is fixedly connected to the rotating shaft 10, the rotating shaft 10 drives the wind wheel 13 to rotate in the air cylinder 12 so as to accelerate airflow, the scrap iron dust is blown, the scrap iron dust is prevented from being adsorbed on spring steel and an integrated machine, a dust suction box 14 is fixedly arranged on the main frame 1, a dust suction pipeline 16 corresponding to the embossing roller 6 is connected to the pin shaft on the dust suction box 14, the scrap iron dust is intensively adsorbed by utilizing a suction pump 15, and the scrap iron dust can be collected by the dust suction box 14.
The main frame 1 is of a portal frame structure, and the first driving motor 2 is fixedly arranged on the main frame 1.
The storage cavity 8 is communicated with the guide through hole 4, a transmission belt 11 is connected between the embossing roller 6 and the rotating shaft 10, and the driving of the embossing roller 6 to the rotating shaft 10 is realized by utilizing the transmission belt 11.
An air outlet is formed in one side of the dust box 14 corresponding to the embossing roller 6 so as to blow the spring steel, and a suction pump 15 matched with a dust suction pipeline 16 is arranged on the dust box 14.
The utility model can explain its functional principle by the following modes of operation:
placing spring steel between the two embossing rollers 6, and controlling the first driving motor 2 to be started;
the output end of the first driving motor 2 drives the driving gear 3 to rotate so as to enable the two driven racks 5 to approach each other, and enable the guide block to slide in the guide through hole 4 in opposite directions, and the guide block drives the two embossing rollers 6 to approach each other;
the second driving motor 7 is controlled to be started on the guide block so that the two embossing rollers 6 rotate to extrude the spring steel;
the embossing roller 6 drives the rotating shaft 10 to rotate in the air duct 12 through the driving belt 11, so that the wind wheel 13 accelerates the air flow in the rotating process to blow the scrap iron dust falling from the spring steel;
the deflection angle of the dust suction pipe 16 is adjusted on the dust suction box 14 to correspond to the spring steel between the two embossing rollers 6, and then the moving scrap iron dust is collected by the suction pump 15.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (6)
1. The stamping and knurling integrated machine for manufacturing the springs comprises a main frame (1), and is characterized in that a first driving motor (2) and a driving gear (3) driven to rotate by the first driving motor are arranged on one side of the main frame (1), guide through holes (4) which are distributed symmetrically up and down are formed in the side wall of the main frame (1), guide blocks are sleeved in the guide through holes (4) in a sliding manner, driven racks (5) meshed with the driving gear (3) are integrally connected onto the guide blocks, an embossing roller (6) is rotatably mounted on the guide blocks, and a second driving motor (7) fixedly connected with the embossing roller (6) is fixedly mounted on the guide blocks;
the main frame (1) is provided with a dust removing mechanism driven by an embossing roller (6).
2. The stamping and knurling integrated machine for manufacturing springs according to claim 1, wherein the main frame (1) is of a portal frame structure, and the first driving motor (2) is fixedly mounted on the main frame (1).
3. The stamping and knurling integrated machine for manufacturing springs according to claim 1, wherein the two driven racks (5) are symmetrically distributed with the driving gear (3) as a center, and the two embossing rollers (6) are symmetrically arranged up and down.
4. The stamping and knurling all-in-one machine for manufacturing springs according to claim 1, characterized in that the dust removing mechanism comprises a containing cavity (8) arranged in the other side of the main frame (1), a lifting frame (9) extending into the containing cavity (8) is integrally connected to the guide block, a rotating shaft (10) in transmission connection with the embossing roller (6) is rotatably arranged on the lifting frame (9), a wind barrel (12) for sleeving the rotating shaft (10) is fixedly arranged on the main frame (1), a wind wheel (13) is fixedly connected to the rotating shaft (10), a dust suction box (14) is fixedly arranged on the main frame (1), and a dust suction pipeline (16) corresponding to the embossing roller (6) is connected to the dust suction box (14) through a pin shaft.
5. The stamping and knurling integrated machine for manufacturing springs according to claim 4, characterized in that the receiving cavity (8) is communicated with the guide through hole (4), and a transmission belt (11) is connected between the embossing roller (6) and the rotating shaft (10).
6. The stamping and knurling integrated machine for manufacturing springs according to claim 4, wherein an air outlet is formed in one side of the dust suction box (14) corresponding to the embossing roller (6), and a suction pump (15) matched with the dust suction pipeline (16) is arranged on the dust suction box (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321381290.XU CN220462911U (en) | 2023-06-01 | 2023-06-01 | Stamping and knurling integrated machine for manufacturing springs |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321381290.XU CN220462911U (en) | 2023-06-01 | 2023-06-01 | Stamping and knurling integrated machine for manufacturing springs |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220462911U true CN220462911U (en) | 2024-02-09 |
Family
ID=89802955
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321381290.XU Active CN220462911U (en) | 2023-06-01 | 2023-06-01 | Stamping and knurling integrated machine for manufacturing springs |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220462911U (en) |
-
2023
- 2023-06-01 CN CN202321381290.XU patent/CN220462911U/en active Active
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