CN220462685U - Flange welding device for wind power tower production - Google Patents
Flange welding device for wind power tower production Download PDFInfo
- Publication number
- CN220462685U CN220462685U CN202321843866.XU CN202321843866U CN220462685U CN 220462685 U CN220462685 U CN 220462685U CN 202321843866 U CN202321843866 U CN 202321843866U CN 220462685 U CN220462685 U CN 220462685U
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- fixedly connected
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- wind power
- flange welding
- welding device
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- 238000003466 welding Methods 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000001514 detection method Methods 0.000 claims description 15
- 238000010030 laminating Methods 0.000 claims description 12
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 10
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 10
- 241001330002 Bambuseae Species 0.000 claims description 10
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 10
- 239000011425 bamboo Substances 0.000 claims description 10
- 230000005611 electricity Effects 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of wind power tower flange welding equipment, in particular to a flange welding device for wind power tower production, which comprises a base, wherein the top surface of the base is fixedly connected with a stand column, the top surface of the stand column is fixedly connected with a supporting plate, the top surface of the supporting plate is movably connected with an inclined electric push rod through a rotating shaft, the telescopic end of the inclined electric push rod is movably connected with a left electric push rod and a right electric push rod through the rotating shaft, and the telescopic ends of the left electric push rod and the right electric push rod are fixedly connected with a welding gun.
Description
Technical Field
The utility model relates to a flange welding device for wind power tower production, and belongs to the technical field of wind power tower flange welding equipment.
Background
In wind power generation, the essential structure is tower section of thick bamboo and flange, generally carries out welded connection with tower section of thick bamboo and flange inner circle through welder, and a flange welding device for wind-powered electricity generation tower section of thick bamboo production that mention like the authority bulletin number CN218612585U, including base and workstation, the workstation rotates to be connected at the top surface of base, is provided with the fixture that can fix a position flange and tower section of thick bamboo on the workstation, and the welding mechanism of pillar fixedly connected with is passed through to the top surface of base, and the sliding tray is installed to the bottom surface of welding mechanism, and the annular slider of the slip that cooperatees with the sliding tray is installed to the top surface of workstation.
In the device, can carry out spacing support to tower section of thick bamboo and flange, then inject welder's angle through the bolt, carry out welding operation to tower section of thick bamboo and flange joint gap, at practical application in-process, the researcher discovers that the structure of spacing support is carried out to tower section of thick bamboo and flange, can not carry out convenient replacement, long ago, takes place wearing and tearing, has reduced the life of the device, need adjust welder's angle regulation through the bolt, very inconvenient, is unfavorable for using widely.
Disclosure of Invention
To solve the problems set forth in the background art. The utility model provides a flange welding device for wind power tower production.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a flange welding set for production of wind-powered electricity generation tower section of thick bamboo, the on-line screen storage device comprises a base, base top surface fixedly connected with stand, stand top surface fixedly connected with backup pad, backup pad top surface is through pivot swing joint has slope electric putter, the flexible end of slope electric putter is through pivot swing joint about electric putter, the flexible end fixedly connected with welder of controlling electric putter, welder one side is equipped with the revolving stage, revolving stage top surface card is inlayed fixedly connected with linear guide box, linear guide box one end fixedly connected with servo motor, the linear guide box inner chamber is equipped with the screw thread post, linear guide box top surface runs through the inlay card swing joint has the movable plate, movable plate one side surface fixedly connected with pressure detection sensor, pressure detection sensor one end fixedly connected with limiting plate, limiting plate one side is equipped with the laminating board, the laminating board is close to limiting plate one side surface fixedly connected with card strip.
Preferably, the support column is fixedly connected to the top surface of the support plate, and the top end of the support column is movably connected to the outer side surfaces of the sleeve ends of the left and right electric push rods through a rotating shaft.
Preferably, the center of the bottom surface of the rotary table is fixedly connected with a rotary column, the bottom end of the rotary column is fixedly connected with a gear motor, and the bottom end of the gear motor is fixedly connected with the base.
Preferably, the top surface of the rotary table is provided with a groove matched with the structural size of the servo motor, the output end of the servo motor is connected with the threaded column through a coupler, and one end, far away from the servo motor, of the threaded column is movably connected with the linear guide rail box through a bearing.
Preferably, the bottom end of the movable plate is fixedly connected with two sliding blocks, and the two sliding blocks are sleeved and screwed on the outer side surface of the threaded column.
Preferably, the laminating board one side fixedly connected with connecting block, connecting block top surface runs through threaded connection has connecting bolt, the laminating board keep away from connecting block one side fixedly connected with soft laminating layer, limiting plate top surface seted up with connecting block structural dimension assorted spread groove, the spread groove inner chamber bottom seted up with connecting bolt structural dimension assorted screw hole, the limiting plate be close to laminating board one side surface seted up with draw-in groove of draw-in bar structural dimension assorted.
Preferably, the surface of the top of the base is fixedly connected with a control box, a PLC controller is arranged in the inner cavity of the control box, the information output end of the pressure detection sensor is electrically connected with the information input end of the PLC controller through an electric wire, and the information input end of the servo motor is electrically connected with the information output end of the PLC controller through an electric wire.
The beneficial effects of the utility model are as follows:
1. according to the utility model, the bonding plates, the clamping strips, the soft bonding layers, the connecting blocks, the connecting bolts, the limiting plates, the connecting grooves, the moving plates and the pressure detection sensors are arranged, so that the position of the tower barrel and the flange assembly can be well limited, the bonding plates in contact with the tower barrel and the flange can be replaced conveniently, the service life of the device is prolonged, the device is more humanized, the servo motor can be intelligently stopped according to pressure information, excessive extrusion and deformation are prevented when the tower barrel and the flange are limited, during use, the flange and the tower barrel are sleeved on the outer side surfaces of the two bonding plates, at the moment, the servo motor is controlled to drive the threaded columns to rotate, and the sliding blocks at the bottom ends of the moving plates are sleeved on the outer side surfaces of the threaded columns to make opposite movement along with the rotation of the threaded columns, and are connected to the inner side surfaces of the tower barrel and the flange in a bonding mode, at the moment, the pressure detection sensors sense the pressure information and are transmitted to the PLC in an electrical mode through wires to be processed and analyzed, the PLC can intelligently control the stopping of the servo motor according to the pressure information, so that the movement of the bonding plates is prevented, the flange and the clamping strips are prevented from being excessively extruded, and the clamping plates can be replaced when the clamping strips are required to be attached, and the connecting plates are replaced, and the limiting plates are needed to be replaced;
2. through being equipped with slope electric putter and support column about electric putter below, can be more convenient adjust the welder's of controlling electric putter flexible end angle, more laborsaving, during the use, control slope electric putter's flexible, can be about with whole slope on the support column top this moment, adjusts welder's angle.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model, and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the description serve to explain the utility model.
FIG. 1 is a schematic view of the overall details of the present utility model;
FIG. 2 is a schematic diagram of the structure of FIG. 1A according to the present utility model;
FIG. 3 is a schematic view of the details of the moving plate and the attaching plate according to the present utility model;
FIG. 4 is a schematic view of the internal details of the linear guide box of the present utility model;
FIG. 5 is a schematic view of the construction of the control box of the present utility model;
fig. 6 is a schematic diagram of a partial structure information flow in the present utility model.
In the figure: 1. a base; 2. a column; 3. a support plate; 4. tilting the electric push rod; 5. left and right electric push rods; 6. a welding gun; 7. a rotary table; 8. a linear guide rail box; 9. a servo motor; 10. a threaded column; 11. a moving plate; 12. a pressure detection sensor; 13. a limiting plate; 14. bonding plates; 15. clamping strips; 16. a support column; 17. a spin column; 18. a speed reducing motor; 19. a sliding block; 20. a connecting block; 21. a connecting bolt; 22. a soft bonding layer; 23. a connecting groove; 24. a control box; 25. and a PLC controller.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
Referring to fig. 1-6, the present utility model provides the following technical solutions: a flange welding set for production of wind-powered electricity generation tower section of thick bamboo, including base 1, base 1 top fixedly connected with stand 2, stand 2 top fixedly connected with backup pad 3, backup pad 3 top surface is through pivot swing joint has slope electric putter 4, slope electric putter 4 flexible end is through pivot swing joint about electric putter 5, control electric putter 5 flexible end fixedly connected with welder 6, welder 6 one side is equipped with revolving stage 7, revolving stage 7 top surface card is inlayed fixedly connected with linear guide box 8, linear guide box 8 one end fixedly connected with servo motor 9, linear guide box 8 inner chamber is equipped with screw thread post 10, linear guide box 8 top surface runs through inlay swing joint has movable plate 11, movable plate 11 one side fixedly connected with pressure detection sensor 12, pressure detection sensor 12 one end fixedly connected with limiting plate 13, limiting plate 13 one side is equipped with adhesion plate 14, adhesion plate 14 is close to limiting plate 13 one side fixedly connected with card strip 15.
When the welding device is used, firstly, a tower cylinder to be welded and a flange are sleeved and embedded on the outer sides of the two attaching plates 14, at the moment, the servo motor 9 is controlled to drive the threaded column 10 to rotate, and because the sliding block 19 at the bottom end of the moving plate 11 is sleeved and screwed on the outer side surface of the threaded column 10, at the moment, along with the rotation of the threaded column 10, the two attaching plates 14 do opposite movement, are attached and connected to the positions of the inner side surfaces of the tower cylinder and the flange, so that the position of the tower cylinder and the position of the flange are limited, and at the moment, the bottom end of the tower cylinder is attached and connected to the top surface of the inner ring of the flange in a sliding manner.
It should be noted that: the top surface of the linear guide rail box 8 is provided with a chute matched with the structural size of the movable plate 11, the outer side surface of the threaded column 10 is provided with an opposite threaded layer, and the two movable plates 11 can move relatively or oppositely in the rotating process of the threaded column 10.
As a preferable technical scheme of the flange welding device for wind power tower production, the top surface of the supporting plate 3 is fixedly connected with the supporting column 16, and the top end of the supporting column 16 is movably connected with the outer side surfaces of the sleeve ends of the left and right electric push rods 5 through a rotating shaft; the left and right electric push rods 5 can be guaranteed to perform tilting motion at the top ends of the support columns 16.
As a preferable technical scheme of the flange welding device for wind power tower production, a rotary column 17 is fixedly connected to the center of the bottom surface of a rotary table 7, a speed reduction motor 18 is fixedly connected to the bottom end of the rotary column 17, and the bottom end of the speed reduction motor 18 is fixedly connected to a base 1; the speed reducing motor 18 can drive the rotating column 17 to perform a speed reducing motion, which is a conventional common technical means, and the speed reducing motor 18 is a well-known device and will not be described in detail herein.
As a preferable technical scheme of the flange welding device for wind power tower production, the top surface of the rotary table 7 is provided with a groove matched with the structural size of the servo motor 9, the output end of the servo motor 9 is connected with a threaded column 10 through a coupling, and one end, far away from the servo motor 9, of the threaded column 10 is movably connected with a linear guide rail box 8 through a bearing; the bottom end of the moving plate 11 is fixedly connected with two sliding blocks 19, and the two sliding blocks 19 are sleeved on the outer side surface of the threaded column 10 in a threaded manner; the servo motor 9 drives the threaded column 10 to rotate, and the sliding block 19 at the bottom end of the moving plate 11 is sleeved on the outer side surface of the threaded column 10 in a threaded connection manner, so that the two pasting plates 14 move in opposite directions or opposite directions along with the rotation of the threaded column 10.
As a preferable technical scheme of the flange welding device for wind power tower production, one side surface of the bonding plate 14 is fixedly connected with a connecting block 20, the top surface of the connecting block 20 is connected with a connecting bolt 21 through threads, one side surface of the bonding plate 14 far away from the connecting block 20 is fixedly connected with a soft bonding layer 22, the top surface of the limiting plate 13 is provided with a connecting groove 23 matched with the structural size of the connecting block 20, the bottom of the inner cavity of the connecting groove 23 is provided with a threaded hole matched with the structural size of the connecting bolt 21, and one side surface of the limiting plate 13 close to the bonding plate 14 is provided with a clamping groove matched with the structural size of the clamping strip 15; the connecting block 20 is inserted into the connecting groove 23, then the connecting bolt 21 is used for penetrating through the threaded connection and the connecting block 20, the connecting block 20 is limited in the connecting groove 23, the soft attaching layer 22 is made of rubber, the clamping strip 15 slides in the clamping groove, and the attaching plate 14 is convenient to install.
Example 2
Referring to fig. 5 and 6, the difference between the present embodiment and embodiment 1 is that:
the top surface of the base 1 is fixedly connected with a control box 24, a PLC (programmable logic controller) 25 is arranged in an inner cavity of the control box 24, an information output end of the pressure detection sensor 12 is electrically connected with an information input end of the PLC 25 through an electric wire, and an information input end of the servo motor 9 is electrically connected with an information output end of the PLC 25 through an electric wire; that is, the pressure detection sensor 12 senses pressure information and transmits the pressure information to the PLC controller 25 through the electric wire to process and analyze, the PLC controller 25 intelligently controls the servo motor 9 to stop according to the pressure information, the electrical elements such as the inclined electric push rod 4, the left electric push rod 5, the right electric push rod 5, the pressure detection sensor 12, the servo motor 9, the speed reducing motor 18 and the like are electrically connected to the PLC controller 25 through the electric wire, and the electrical elements are all known components, can be matched with each other and are suitable for municipal power.
The working principle and the using flow of the utility model are as follows: after the two attaching plates 14 move in opposite directions, the welding gun 6 is attached to the inner side surface position of the tower barrel and the flange, at the moment, pressure information sensed by the pressure detection sensor 12 is transmitted to the PLC 25 through an electric wire to be processed and analyzed, the PLC 25 intelligently controls the servo motor 9 to stop according to the pressure information, so that the attaching plates 14 are prevented from moving too much to cause deformation of the tower barrel and the flange, further, the inclination of the inclined electric push rod 4 is controlled, the whole electric push rod 5 can be inclined at the top end of the supporting column 16 at the moment, the angle of the welding gun 6 is adjusted, the welding gun 6 is aligned to a gap between the tower barrel and the flange inner ring, then the speed reducing motor 18 is controlled to start, the speed reducing motor 18 drives the rotating column 17 and the rotating table 7, so that the welding gun 6 carries out welding connection with the tower barrel and the flange inner ring, and further, when the attaching plates 14 are required to be replaced, the connecting bolts 21 can be removed, the clamping bars 15 on one side of the attaching plates 14 are pulled out of the limiting plate 13, and the attaching plates 14 are replaced.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
In this document, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Claims (7)
1. A flange welding set for wind-powered electricity generation tower section of thick bamboo production, includes base (1), its characterized in that: base (1) top fixedly connected with stand (2), stand (2) top fixedly connected with backup pad (3), backup pad (3) top surface has slope electric putter (4) through pivot swing joint, electric putter (5) about slope electric putter (4) telescopic end has through pivot swing joint, electric putter (5) telescopic end fixedly connected with welder (6) about, welder (6) one side is equipped with revolving stage (7), revolving stage (7) top surface card is inlayed fixedly connected with linear guide box (8), linear guide box (8) one end fixedly connected with servo motor (9), linear guide box (8) inner chamber is equipped with screw thread post (10), linear guide box (8) top surface runs through inlay card swing joint has movable plate (11), movable plate (11) one side fixedly connected with pressure detection sensor (12), pressure detection sensor (12) one end fixedly connected with limiting plate (13), limiting plate (13) one side is equipped with laminating board (14), laminating board (14) one side is close to limiting plate (13) fixedly connected with limiting plate (15).
2. The flange welding device for wind power tower production according to claim 1, wherein: the top surface of the supporting plate (3) is fixedly connected with a supporting column (16), and the top end of the supporting column (16) is movably connected with the outer side surfaces of the sleeve ends of the left and right electric push rods (5) through a rotating shaft.
3. The flange welding device for wind power tower production according to claim 1, wherein: the rotary table is characterized in that a rotary column (17) is fixedly connected to the center of the bottom surface of the rotary table (7), a gear motor (18) is fixedly connected to the bottom end of the rotary column (17), and the bottom end of the gear motor (18) is fixedly connected to the base (1).
4. The flange welding device for wind power tower production according to claim 1, wherein: the rotary table (7) top surface offer with servo motor (9) structural dimension assorted recess, servo motor (9) output pass through the coupling joint in screw thread post (10), screw thread post (10) keep away from servo motor (9) one end pass through bearing swing joint in linear guide box (8).
5. The flange welding device for wind power tower production according to claim 1, wherein: the bottom end of the moving plate (11) is fixedly connected with sliding blocks (19), the number of the sliding blocks (19) is two, and the two sliding blocks (19) are sleeved with threads to be connected to the outer side surface of the threaded column (10).
6. The flange welding device for wind power tower production according to claim 1, wherein: laminating board (14) one side fixedly connected with connecting block (20), connecting block (20) top surface through-thread connection has connecting bolt (21), laminating board (14) keep away from in connecting block (20) one side fixedly connected with soft laminating layer (22), limiting plate (13) top surface seted up with connecting block (20) structural dimension assorted spread groove (23), spread groove (23) inner chamber bottom seted up with connecting bolt (21) structural dimension assorted screw hole, limiting plate (13) be close to laminating board (14) one side surface seted up with draw-in groove of draw-in bar (15) structural dimension assorted.
7. The flange welding device for wind power tower production according to claim 1, wherein: the device is characterized in that a control box (24) is fixedly connected to the top surface of the base (1), a PLC (programmable logic controller) controller (25) is arranged in an inner cavity of the control box (24), an information output end of the pressure detection sensor (12) is electrically connected with an information input end of the PLC controller (25) through an electric wire, and an information input end of the servo motor (9) is electrically connected with an information output end of the PLC controller (25) through an electric wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321843866.XU CN220462685U (en) | 2023-07-13 | 2023-07-13 | Flange welding device for wind power tower production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321843866.XU CN220462685U (en) | 2023-07-13 | 2023-07-13 | Flange welding device for wind power tower production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220462685U true CN220462685U (en) | 2024-02-09 |
Family
ID=89802892
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321843866.XU Active CN220462685U (en) | 2023-07-13 | 2023-07-13 | Flange welding device for wind power tower production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220462685U (en) |
-
2023
- 2023-07-13 CN CN202321843866.XU patent/CN220462685U/en active Active
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