CN220461415U - Automatic detection device for network transformer - Google Patents

Abstract

The utility model discloses an automatic detection device, which belongs to the technical field of transformer detection equipment, and particularly relates to an automatic detection device for a network transformer, comprising: the device comprises a support, a feeding mechanism, a testing mechanism and a discharging mechanism; the discharging mechanism comprises: a failure discharging mechanism and a qualified discharging mechanism; the feeding mechanism, the testing mechanism, the failure discharging mechanism and the qualified discharging mechanism are all arranged on the support; according to the utility model, the material to be detected is automatically fed through the feeding mechanism by virtue of the driving of the automatic equipment, and meanwhile, the testing mechanism performs grabbing test and performs sub-result output and discharging, so that the automatic test can be completely performed manually, and the network transformer can realize stable and reliable automatic test.

Description

Automatic detection device for network transformer

Technical Field

The utility model discloses an automatic detection device, belongs to the technical field of transformer detection equipment, and particularly relates to an automatic detection device for a network transformer.

Background

Network transformers are widely used in high performance digital switches; SDH/ATM transmission equipment; ISDN, ADSL, EOC equipment, VDSL, an LED controller, access control equipment, intelligent home network equipment and security equipment; FILT fiber loop apparatus; ethernet exchanger, etc. all kinds of equipment with network communication attribute; two main functions are that one is to transmit data; and secondly, different levels among different network devices connected by the network cable are isolated so as to prevent the devices from being damaged by different voltages transmitted by the network cable. With the development of networks, the demand for network transformers is increasing, and the demand is also increasing. There is an urgent need to reduce the production costs and inspection requirements of network transformers.

The network transformer is internally provided with a plurality of coils, the 2 side of each network transformer is provided with dozens of pins, and all the pins are required to be in good contact with a test PCB during inspection. At present, the test indexes of the network transformer are all manually tested, so that an automatic debugging device for the network transformer is urgently needed for solving the automatic test.

Disclosure of Invention

The utility model aims to: an automatic detection device for a network transformer is provided, which solves the above-mentioned problems.

The technical scheme is as follows: an automatic detection device for a network transformer, comprising: the device comprises a support, a feeding mechanism, a testing mechanism and a discharging mechanism;

the discharging mechanism comprises: a failure discharging mechanism and a qualified discharging mechanism;

the feeding mechanism, the testing mechanism, the failure discharging mechanism and the qualified discharging mechanism are all arranged on the support.

In a further embodiment, the feeding mechanism includes: a first base plate; the first supporting plate and the second supporting plate are fixedly arranged on the first bottom plate in a symmetrical mode; the feeding pipe is fixedly arranged on the first bottom plate and positioned between the first supporting plate and the second supporting plate; the first triaxial cylinder is fixedly arranged at the bottom of the first bottom plate; the first pushing plate is positioned on the first bottom plate and fixedly connected with the telescopic rod of the first triaxial cylinder; the first material platform is positioned at one side of the first bottom plate and is fixedly connected between the first bottom plate and the support; the feeding seat is fixedly arranged on the first material table and communicated with the feeding pipe to form a trough; the limiting block is fixedly arranged on the feeding seat; and the correlation sensor is fixedly arranged on the feeding seat and positioned on two sides of the trough.

In a further embodiment, a first pen-shaped air cylinder is arranged on the first supporting plate, a first stop block is arranged on a telescopic rod of the first pen-shaped air cylinder, and the first stop block is movably mounted at the bottom of the first supporting plate.

In a further embodiment, a color sensor is arranged on the first bottom plate, and the color sensor is positioned on one side of the first pushing plate;

and an empty material pipe baffle is arranged at the bottom of the first bottom plate.

In a further embodiment, the test mechanism comprises: the third supporting plate is fixedly arranged on the support; the first sliding rail and the second sliding block are transversely and fixedly arranged on the third supporting plate; the first sliding table is fixedly arranged on the first sliding rail sliding block; the second sliding rail sliding block is vertically and fixedly arranged on the first sliding table; the second sliding table is fixedly arranged on the second sliding rail sliding block; the third sliding rail and the sliding block are provided with two groups and are vertically and fixedly arranged on two sides of the second supporting plate; the third sliding table is provided with two groups and is fixedly arranged on the third sliding rail sliding blocks respectively; the pneumatic finger cylinder is provided with two groups and is respectively and fixedly arranged on the third sliding table; the swing arm is movably arranged on the third supporting plate and is connected with the second sliding rail and the sliding block; the first sliding table cylinder is fixedly arranged on the support; the first flow guide block is fixedly arranged on the telescopic rod of the first sliding table cylinder; the ultrathin air cylinder is fixedly arranged on the first guide block, and the telescopic rod extends into the first guide block; the XYR axis optical platform is fixedly arranged on the support; the test tool table is fixedly arranged on the XYR shaft optical platform; the eight-matrix dividing switch is arranged at the bottom of the support; and an adjusting bolt and a buffer spring are arranged between the third sliding table and the second sliding table.

In a further embodiment, the failed take off mechanism comprises: the second sliding table cylinder is fixedly arranged on the support; the failure discharging pipe is fixedly arranged on the second sliding table cylinder and communicated with the first guide block of the testing mechanism; and the color sensor is fixedly arranged on the second sliding table cylinder.

In a further embodiment, the acceptable take off mechanism comprises: a second base plate; the third supporting plate and the fourth supporting plate are fixedly arranged on the second bottom plate in a symmetrical mode; the qualified discharging pipe is fixedly arranged on the second bottom plate and positioned between the third supporting plate and the fourth supporting plate; the second triaxial cylinder is fixedly arranged at the bottom of the second bottom plate; the second pushing plate is positioned on the second bottom plate and fixedly connected with the telescopic rod of the first triaxial cylinder; the second material platform is positioned at one side of the second bottom plate and is fixedly connected between the second bottom plate and the support; the second guide block is fixedly arranged on the second material table and is communicated with the first guide block of the testing mechanism and the qualified discharging pipe; and the correlation sensor is fixedly arranged on the second bottom plate.

In a further embodiment, a second pen-shaped air cylinder is arranged on the third supporting plate, a second stop block is arranged on a telescopic rod of the second pen-shaped air cylinder, and the second stop block is movably mounted at the bottom of the third supporting plate.

In a further embodiment, a color sensor is arranged on the second bottom plate, and the color sensor is positioned on one side of the second pushing plate;

and a full material pipe baffle is arranged at the bottom of the second bottom plate.

In a further embodiment, the automatic detection device is mounted on a machine, and a controller is arranged on the machine.

The beneficial effects are that: the utility model discloses an automatic detection device, which belongs to the technical field of transformer detection equipment, and particularly relates to an automatic detection device for a network transformer, comprising: the device comprises a support, a feeding mechanism, a testing mechanism and a discharging mechanism; the discharging mechanism comprises: a failure discharging mechanism and a qualified discharging mechanism; the feeding mechanism, the testing mechanism, the failure discharging mechanism and the qualified discharging mechanism are all arranged on the support; according to the utility model, the material to be detected is automatically fed through the feeding mechanism by virtue of the driving of the automatic equipment, and meanwhile, the testing mechanism performs grabbing test and performs sub-result output and discharging, so that the automatic test can be completely performed manually, and the network transformer can realize stable and reliable automatic test.

Drawings

Fig. 1 is a schematic diagram of the present utility model.

Fig. 2 is an isometric view of the present utility model.

Fig. 3 is a front view of the present utility model.

Fig. 4 is a schematic diagram of a feeding mechanism of the present utility model.

Fig. 5 is a front view of the feeding mechanism of the present utility model.

Fig. 6 is an isometric view of a testing mechanism of the present utility model.

Fig. 7 is a front view of the testing mechanism of the present utility model.

FIG. 8 is a schematic diagram of a failed take-off mechanism of the present utility model.

FIG. 9 is a schematic diagram of a qualified discharge mechanism of the present utility model.

Reference numerals: the color sensor comprises a support 1, a feeding mechanism 2, a testing mechanism 3, a failure discharging mechanism 4, a qualified discharging mechanism 5, a machine table 6, a controller 7, a first bottom plate 8, a first support plate 9, a second support plate 10, a feeding pipe 11, a first triaxial cylinder 12, a first pushing plate 13, a first material table 14, a feeding seat 15, a limiting block 16, a first pen-shaped cylinder 17, a first stop block 18, a blank pipe baffle 19, a third support plate 20, a first slide rail slide block 21, a first sliding table 22, a second slide rail slide block 23, a second sliding table 24, a third slide rail slide block 25, a third sliding table 26, a pneumatic finger cylinder 27, a swing arm 28, a first sliding table cylinder 29, a first guide block 30, an ultrathin cylinder 31, an XYR axis optical platform 32, a testing tool table 33, an octant switch 34, a second sliding table cylinder 35, a failure pipe 36, a second bottom plate 37, a fifth support plate 38, a fourth support plate 39, a qualified pipe 40, a second triaxial cylinder 41, a second pushing plate 42, a second material table 43, a second guide block 44, a second guide block 45, a spring sensor 46, a color sensor 46, a buffer and a color sensor and a buffer mechanism 47.

Detailed Description

The following description of the embodiments of the present utility model will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art. In addition, the technical features of the different embodiments of the present utility model described below may be combined with each other as long as they do not collide with each other.

An automatic detection device for a network transformer, comprising: the device comprises a support 1, a feeding mechanism 2, a testing mechanism 3, a failure discharging mechanism 4 and a qualified discharging mechanism 5.

In one embodiment, as shown in fig. 2 and 3, the feeding mechanism 2, the testing mechanism 3, the failed discharging mechanism 4 and the qualified discharging mechanism 5 are all mounted on the support 1.

In one embodiment, as shown in fig. 4 and 5, the feeding mechanism 2 includes: a first base plate 8; the first supporting plate 9 and the second supporting plate 10 are fixedly arranged on the first bottom plate 8 in a symmetrical mode; the feeding pipe 11 is fixedly arranged on the first bottom plate 8 and is positioned between the first supporting plate 9 and the second supporting plate 10; the first triaxial cylinder 12 is fixedly arranged at the bottom of the first bottom plate 8; the first pushing plate 13 is positioned on the first bottom plate 8 and is fixedly connected with the telescopic rod of the first triaxial cylinder 12; the first material table 14 is positioned on one side of the first bottom plate 8 and is fixedly connected between the first bottom plate 8 and the support 1; the feeding seat 15 is fixedly arranged on the first material table 14 and is communicated with the feeding pipe 11 to form a trough; the limiting block 16 is fixedly arranged on the feeding seat 15; the correlation sensor 49 is fixedly installed on the feeding seat 15 and is positioned at two sides of the trough.

In one embodiment, as shown in fig. 4 and 5, the first supporting plate 9 is provided with a first pen-shaped cylinder 17, a telescopic rod of the first pen-shaped cylinder 17 is provided with a first stop block 18, and the first stop block 18 is movably mounted at the bottom of the first supporting plate 9.

In one embodiment, as shown in fig. 4 and 5, the first base plate 8 is provided with a color sensor 48, and the color sensor 48 is located at one side of the first pushing plate 13;

the bottom of the first bottom plate 8 is provided with a blank pipe baffle 19.

In one embodiment, as shown in fig. 6 and 7, the test mechanism 3 includes: a third support plate 20 fixedly mounted on the support 1; the first sliding rail and block 21 is transversely and fixedly arranged on the third supporting plate 20; the first sliding table 22 is fixedly arranged on the first sliding rail sliding block 21; the second sliding rail sliding block 23 is vertically and fixedly arranged on the first sliding table 22; the second sliding table 24 is fixedly arranged on the second sliding rail sliding block 23; the third sliding rail and sliding block 25 is provided with two groups and is vertically and fixedly arranged at two sides of the second supporting plate 10; the third sliding table 26 is provided with two groups and is respectively and fixedly arranged on the third sliding rail sliding blocks 25; the pneumatic finger cylinder 27 is provided with two groups and is fixedly arranged on the third sliding table 26 respectively; the swing arm 28 is movably mounted on the third supporting plate 20 and is connected with the second sliding rail and sliding block 23; a first sliding table cylinder 29 fixedly installed on the support 1; the first flow guiding block 30 is fixedly arranged on the telescopic rod of the first sliding table cylinder 29; the ultrathin air cylinder 31 is fixedly arranged on the first guide block 30, and the telescopic rod extends into the first guide block 30; an XYR axis optical platform 32 fixedly mounted on the support 1; the test tool table 33 is fixedly arranged on the XYR shaft optical platform 32; an eight-divided matrix switch 34 mounted at the bottom of the support 1;

an adjusting bolt 50 and a buffer spring 51 are arranged between the third sliding table 26 and the second sliding table 24.

In one embodiment, as shown in fig. 8, the failed outfeed mechanism 4 comprises: a second sliding table cylinder 35 fixedly installed on the support 1; the failure discharging pipe 36 is fixedly arranged on the second sliding table cylinder 35 and communicated with the first guide block 30 of the testing mechanism 3; the color sensor 48 is fixedly installed on the second sliding table cylinder 35.

In one embodiment, as shown in fig. 9, the qualified discharging mechanism 5 includes: a second bottom plate 37; the fifth support plate 38 and the fourth support plate 39 are fixedly mounted on the second bottom plate 37 in a symmetrical manner; the qualified discharging pipe 40 is fixedly arranged on the second bottom plate 37 and is positioned between the fifth supporting plate 38 and the fourth supporting plate 39; a second triaxial cylinder 41 fixedly installed at the bottom of the second base plate 37; the second pushing plate 42 is positioned on the second bottom plate 37 and is fixedly connected with the telescopic rod of the first triaxial cylinder 12; a second material stage 43 located on one side of the second bottom plate 37 and fixedly connected between the second bottom plate 37 and the support 1; the second guide block 44 is fixedly arranged on the second material table 43 and is communicated with the first guide block 30 of the testing mechanism 3 and the qualified discharging pipe 40; the correlation sensor 49 is fixedly mounted on the second base plate 37.

In one embodiment, as shown in fig. 9, the fifth support plate 38 is provided with a second pen-shaped cylinder 45, a telescopic rod of the second pen-shaped cylinder 45 is provided with a second stop 46, and the second stop 46 is movably mounted at the bottom of the fifth support plate 38.

In one embodiment, as shown in fig. 9, a color sensor 48 is disposed on the second base plate 37, and the color sensor 48 is located on one side of the second pushing plate 42;

the bottom of the second bottom plate 37 is provided with a full pipe baffle 47.

In one embodiment, as shown in fig. 1, the automatic detection device is mounted on a machine 6, and a controller 7 is disposed on the machine 6.

Working principle: when the utility model works, the method comprises the following steps:

step 1, feeding;

firstly, a material pipe provided with a network transformer is placed into a material feeding pipe, a first pen-shaped air cylinder 17 drives a first stop block 18 to clamp the material feeding pipe 11, meanwhile, because the whole detection device is placed in an inclined mode, network transformation is automatically scratched into the material feeding pipe through a material groove and is limited by a limiting block 16, a testing mechanism 3 realizes clamping and automatic material supplementing, and when the network transformer in the material feeding pipe 11 is completely tested, the first pen-shaped air cylinder 17 drives the first stop block 18 to rotate and unlock, so that a first triaxial air cylinder 12 works, a first pushing plate 13 is driven to push an empty material pipe out of an empty material pipe baffle 19, and next material feeding work is carried out;

step 2, testing;

firstly, an external motor works, a swing arm 28 is driven to work by rotation, and along with the vertical movement of a second sliding rail slide block 23, a first sliding rail slide block 21 is driven to move transversely, so that a pneumatic finger cylinder 27 is driven to clamp a network transformer and move to a test tool table 33 to put down, an XYR shaft optical platform 32 is used for testing the network transformer, the tested network transformer is moved through the second sliding rail slide block 23 and the first sliding rail slide block 21 to be put into a first guide block 30, and according to a test result, a first sliding table cylinder 29 is moved to move the network transformer to a discharging mechanism;

step 3, discharging;

when the network transformer is unqualified, the first sliding table cylinder 29 moves into the failed discharging mechanism 4, and the ultrathin cylinder 31 is opened due to the inclined direction, so that the network transformer flows into the failed discharging pipe 36;

when the network transformer is qualified, the first sliding table cylinder 29 moves into the qualified discharging mechanism 5, and due to the inclined direction, the ultrathin cylinder 31 is opened, the network transformer flows into the second guide block 44 and flows into the qualified discharging pipe 40, when the qualified discharging pipe 40 is fully filled, the second pen-shaped cylinder 45 is retracted, the second stop block 46 is unlocked, and the second triaxial cylinder 41 drives the second pushing plate 42 to push the discharging pipe into the full pipe baffle 47.

It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. While still being apparent from variations or modifications that may be made by those skilled in the art are within the scope of the utility model.

Claims (10)

1. An automatic detection device for a network transformer, characterized in that the detection device comprises: the device comprises a support, a feeding mechanism, a testing mechanism and a discharging mechanism;

the discharging mechanism comprises: a failure discharging mechanism and a qualified discharging mechanism;

the feeding mechanism, the testing mechanism, the failure discharging mechanism and the qualified discharging mechanism are all arranged on the support.

2. The automatic detection device of a network transformer according to claim 1, wherein the feeding mechanism comprises: a first base plate; the first supporting plate and the second supporting plate are fixedly arranged on the first bottom plate in a symmetrical mode; the feeding pipe is fixedly arranged on the first bottom plate and positioned between the first supporting plate and the second supporting plate; the first triaxial cylinder is fixedly arranged at the bottom of the first bottom plate; the first pushing plate is positioned on the first bottom plate and fixedly connected with the telescopic rod of the first triaxial cylinder; the first material platform is positioned at one side of the first bottom plate and is fixedly connected between the first bottom plate and the support; the feeding seat is fixedly arranged on the first material table and communicated with the feeding pipe to form a trough; the limiting block is fixedly arranged on the feeding seat; and the correlation sensor is fixedly arranged on the feeding seat and positioned on two sides of the trough.

3. The automatic detection device for the network transformer according to claim 2, wherein a first pen-shaped air cylinder is arranged on the first supporting plate, a first stop block is arranged on a telescopic rod of the first pen-shaped air cylinder, and the first stop block is movably mounted at the bottom of the first supporting plate.

4. The automatic detection device of a network transformer according to claim 2, wherein a color sensor is arranged on the first bottom plate, and the color sensor is positioned on one side of the first pushing plate;

and an empty material pipe baffle is arranged at the bottom of the first bottom plate.

5. The automatic detection device for network transformers according to claim 2, wherein said test mechanism comprises: the third supporting plate is fixedly arranged on the support; the first sliding rail and the second sliding block are transversely and fixedly arranged on the third supporting plate; the first sliding table is fixedly arranged on the first sliding rail sliding block; the second sliding rail sliding block is vertically and fixedly arranged on the first sliding table; the second sliding table is fixedly arranged on the second sliding rail sliding block; the third sliding rail and the sliding block are provided with two groups and are vertically and fixedly arranged on two sides of the second supporting plate; the third sliding table is provided with two groups and is fixedly arranged on the third sliding rail sliding blocks respectively; the pneumatic finger cylinder is provided with two groups and is respectively and fixedly arranged on the third sliding table; the swing arm is movably arranged on the third supporting plate and is connected with the second sliding rail and the sliding block; the first sliding table cylinder is fixedly arranged on the support; the first flow guide block is fixedly arranged on the telescopic rod of the first sliding table cylinder; the ultrathin air cylinder is fixedly arranged on the first guide block, and the telescopic rod extends into the first guide block; the XYR axis optical platform is fixedly arranged on the support; the test tool table is fixedly arranged on the XYR shaft optical platform; the eight-matrix dividing switch is arranged at the bottom of the support;

and an adjusting bolt and a buffer spring are arranged between the third sliding table and the second sliding table.

6. The automatic detection device for network transformers according to claim 5, wherein said failure handling mechanism comprises: the second sliding table cylinder is fixedly arranged on the support; the failure discharging pipe is fixedly arranged on the second sliding table cylinder and communicated with the first guide block of the testing mechanism; and the color sensor is fixedly arranged on the second sliding table cylinder.

7. The automatic detection device for network transformers according to claim 5, wherein said acceptable discharge mechanism comprises: a second base plate; the fifth supporting plate and the fourth supporting plate are fixedly arranged on the second bottom plate in a symmetrical mode; the qualified discharging pipe is fixedly arranged on the second bottom plate and positioned between the fifth supporting plate and the fourth supporting plate; the second triaxial cylinder is fixedly arranged at the bottom of the second bottom plate; the second pushing plate is positioned on the second bottom plate and fixedly connected with the telescopic rod of the first triaxial cylinder; the second material platform is positioned at one side of the second bottom plate and is fixedly connected between the second bottom plate and the support; the second guide block is fixedly arranged on the second material table and is communicated with the first guide block of the testing mechanism and the qualified discharging pipe; and the correlation sensor is fixedly arranged on the second bottom plate.

8. The automatic detection device for the network transformer according to claim 7, wherein the fifth supporting plate is provided with a second pen-shaped air cylinder, a telescopic rod of the second pen-shaped air cylinder is provided with a second stop block, and the second stop block is movably installed at the bottom of the fifth supporting plate.

9. The automatic detection device for the network transformer according to claim 7, wherein a color sensor is arranged on the second bottom plate, and the color sensor is positioned on one side of the second pushing plate;

and a full material pipe baffle is arranged at the bottom of the second bottom plate.

10. The automatic detection device for network transformers according to claim 1, wherein said automatic detection device is mounted on a machine, said machine being provided with a controller.