CN220454861U - Supercharged engine bench test cooling device - Google Patents
Supercharged engine bench test cooling device Download PDFInfo
- Publication number
- CN220454861U CN220454861U CN202321664404.1U CN202321664404U CN220454861U CN 220454861 U CN220454861 U CN 220454861U CN 202321664404 U CN202321664404 U CN 202321664404U CN 220454861 U CN220454861 U CN 220454861U
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- supercharged engine
- cooling device
- bench test
- plate
- heat exchanger
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- 238000001816 cooling Methods 0.000 title claims abstract description 32
- 238000012360 testing method Methods 0.000 title claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000000498 cooling water Substances 0.000 claims abstract description 16
- 238000009434 installation Methods 0.000 abstract description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 239000003502 gasoline Substances 0.000 description 1
- 239000012208 gear oil Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Testing Of Engines (AREA)
Abstract
The utility model relates to a supercharged engine bench test cooling device, which comprises a two-stage heat exchanger, a supercharged engine, a plurality of first connecting pipes and two second connecting pipes, wherein the two-stage heat exchanger is connected with the supercharged engine through the first connecting pipes; the air inlet of each supercharger is correspondingly connected with the air outlet of a heat exchanger through a first connecting pipe, the water inlets of all heat exchangers are connected in parallel through second connecting pipes, and the water outlets of all heat exchangers are connected in parallel through second connecting pipes. The supercharged engine bench test cooling device is simple in structure and convenient to use, two heat exchangers are combined into one heat exchanger for installation, and two paths of air inlet are respectively cooled by adopting one path of cooling water and two electric control proportional valves, so that the purpose of cooling the air inlet of an engine is achieved.
Description
Technical Field
The utility model relates to the technical field of engine testing, in particular to a supercharged engine bench test cooling device.
Background
Bench test refers to testing the quality of gasoline, engine oil, diesel oil, gear oil, etc. by simulating the running process of an engine. Generally belongs to large projects, and thus, detection data of some instruments and equipment are needed to be matched with each other for detection.
When the bench test is carried out on the supercharged engine, the temperature of the air inlet after the supercharged engine is compressed by the supercharger is high, so that when the supercharger is used, the cooling device is required to cool the high-temperature air inlet so as to ensure that the temperature of the air inlet reaches the temperature required by manufacturers when the air inlet enters the engine. If the intake air temperature is too high, engine knocking, abnormal combustion, etc. are liable to occur to damage the engine. Because most of the engines are single supercharged, only one intercooler is needed to be arranged in a laboratory, but the double supercharged engines not only need two intercoolers and two paths of cooling water at the moment, but also are difficult to arrange in the laboratory, so that for the double supercharged engines, one combined double-path intercooler can be used for cooling the air inlet of the engines during the test, and the test is ensured to be carried out normally.
Disclosure of Invention
Based on the technical defects, the utility model provides a supercharged engine bench test cooling device, which solves the technical defects in the technical problems.
The utility model provides a supercharged engine bench test cooling device, which comprises two stages of heat exchangers, wherein each stage of heat exchanger comprises an air inlet, a water outlet and an air outlet; a supercharged engine having two superchargers, each having an air outlet and an air inlet; the air inlet of each supercharger is correspondingly connected with the air outlet of a heat exchanger through a first connecting pipe; the water inlets of all the heat exchangers are connected in parallel through the second connecting pipes, and the water outlets of all the heat exchangers are connected in parallel through the second connecting pipes.
In one embodiment of the present utility model, each of the second connection pipes includes a main pipe and at least two branch pipes connected to the main pipe, each of the branch pipes being connected to one of the heat exchangers.
In an embodiment of the utility model, the supercharged engine bench test cooling device further comprises at least two electronically controlled proportional valves, wherein each electronically controlled proportional valve corresponds to a heat exchanger and is arranged on a branch pipeline of a second connecting pipe of a water inlet of the heat exchanger.
In one embodiment of the present utility model, the heat exchanger includes a cooling water passage and an air flow passage, which are isolated from each other and are juxtaposed.
In one embodiment of the utility model, the heat exchanger includes a housing; an end plate and a bottom plate oppositely arranged in the shell; at least two groups of plate bodies arranged between the end plate and the bottom plate; the end plate, the bottom plate and the plate body are respectively provided with a first through hole and a second through hole, the cooling water channels are formed by all the first through holes, and the air flow channels are formed by all the second through holes.
In an embodiment of the present utility model, the two sets of plate bodies are a first plate body and a second plate body, and the first plate body and the second plate body are staggered.
In an embodiment of the present utility model, the first plate body is provided with a first pressing groove in a thickness direction thereof, and a part of the first pressing groove of the first plate body is communicated with the first through hole.
In an embodiment of the present utility model, the second plate body is provided with a second pressing groove in a thickness direction thereof, and a part of the second pressing groove of the second plate body is communicated with the second through hole.
In an embodiment of the present utility model, the first pressing groove and the second pressing groove are arranged in a staggered manner.
In an embodiment of the utility model, the supercharged engine bench test cooling device further comprises an engine cooling fan arranged outside the supercharged engine.
The supercharged engine bench test cooling device is simple in structure and convenient to use, two heat exchangers are combined into one heat exchanger for installation, and two paths of air inlet are respectively cooled by adopting one path of cooling water and two electric control proportional valves, so that the purpose of cooling the air inlet of an engine is achieved.
Drawings
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
FIG. 1 is a schematic diagram of a supercharged engine bench test cooling device according to the present utility model;
fig. 2 is a schematic view of a heat exchanger according to the present utility model.
Fig. 3 is a schematic diagram of a stacked arrangement of a first plate body and a second plate body according to the present utility model, which mainly shows a positional relationship between a first pressing groove and a second pressing groove.
Wherein: 1. a heat exchanger; 2, supercharging an engine; a 21 booster; 3 a first connection tube; 4, a second connecting pipe; an end plate 11; a 12-bottom plate; 13 plate body; 131 a first plate body; 132 a second plate; 133 a first indent; 134 a second indent; 135 a first via; 136 a second via; 101 a cooling water channel; 102 an airflow channel; 5, a dynamometer; 6, an electric control proportional valve; 41 main pipeline; 42 branch pipes.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model.
All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model. It should be noted that, if a directional indication (such as up, down, left, right, front, and rear … …) is referred to in the embodiment of the present utility model, the directional indication is merely used to explain a relative positional relationship, a movement condition, and the like between the components in a specific posture (shown in the drawings), and if the specific posture is changed, the directional indication is correspondingly changed.
In addition, if there is a description of "first", "second", etc. in the embodiments of the present utility model, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present utility model.
As shown in fig. 1, the present embodiment provides a supercharged engine bench test cooling device including a two-stage heat exchanger 1, a supercharged engine 2, a plurality of first connecting pipes 3, and a plurality of second connecting pipes 4.
The supercharged engine 2 in the present embodiment is a twin-turbocharged engine 2, which has two superchargers 21 and an engine, and the specific structure of the supercharged engine 2 can be referred to in the prior art, and will not be described again. Each supercharger 21 has one air outlet and one air inlet. The air inlet, the air outlet, the water outlet and the water inlet are shown by arrows in the figure.
As shown in fig. 1, each stage of heat exchanger 1 includes an air inlet, an air outlet, and an air outlet. Specifically, as shown in fig. 2, the heat exchanger 1 includes a housing (not shown), an end plate 11, a bottom plate 12, and two sets of plate bodies 13. The end plate 11 and the bottom plate 12 are oppositely arranged in the shell; two sets of plate bodies 13 are arranged between the end plate 11 and the bottom plate 12; wherein, the end plate 11, the bottom plate 12 and the plate body 13 are respectively provided with a first through hole and a second through hole, the cooling water channels are formed by all the first through holes, and the air flow channels are formed by all the second through holes. The heat exchanger 1 comprises a cooling water channel and an air flow channel, wherein the cooling water channel and the air flow channel are mutually isolated and are arranged in parallel.
In this embodiment, in order to improve the heat exchange efficiency, the plate body 13 is an aluminum plate, and grooves are rolled on the aluminum plate, and in order to distinguish the air flow channel and the cooling water channel, the two sets of plate bodies 13 are respectively defined as a first plate body 131 and a second plate body 132, and the first plate body 131 and the second plate body 132 are staggered. The groove of the first plate 131 rolled in the thickness direction is a first pressing groove 133, and a part of the first pressing groove 133 of the first plate 131 is communicated with the first through hole. The groove of the second plate 132 rolled in the thickness direction is a second pressing groove 134, and a part of the second pressing groove 134 of the second plate 132 is communicated with the second through hole. In particular, the first pressing groove 133, which is in communication with the cooling water channel, faces one side of the second plate 132, and the side of the second plate 132 is a flat surface, so that a sealed heat exchange channel is formed between the first pressing groove 133 and the second plate 132, and similarly, the second pressing groove 134, which is in communication with the air flow channel, faces one side of the first plate 131, and the side of the first plate 131 is a flat surface, so that a sealed heat exchange channel is also formed between the second pressing groove 134 and the first plate 131, so that in a practical structure, the first pressing groove 133 and the second pressing groove 134 need to be arranged in a staggered manner, as shown in fig. 3.
The air outlet of each booster 21 is correspondingly connected with the air inlet of a heat exchanger 1 through a first connecting pipe 3, and the air inlet of each booster 21 is correspondingly connected with the air outlet of a heat exchanger 1 through a first connecting pipe 3; the water inlets of all the heat exchangers 1 are connected in parallel through the second connecting pipes 4, and the water outlets of all the heat exchangers 1 are connected in parallel through the second connecting pipes 4. Each second connection pipe 4 comprises a main pipe 41 and at least two branch pipes 42 communicating with said main pipe 41, each branch pipe 42 being connected to one heat exchanger 1.
The bench test cooling device of the supercharged engine 2 further comprises two electric control proportional valves 6, wherein each electric control proportional valve 6 corresponds to one heat exchanger 1 and is arranged on a branch pipeline of a second connecting pipe 4 of a water inlet of the heat exchanger 1.
As shown in fig. 1, in the present embodiment, when the supercharged engine 2 is subjected to bench test, the supercharged engine 2 is connected with a device (dynamometer 5) for measuring engine power, and the cooling device provided in the present embodiment is placed on the left. The air intake of the engine can enter two superchargers 21 respectively for supercharging, the temperature of the air after the air is quite high, the air needs to be cooled and then enters the engine for combustion, so that if two heat exchangers 1 (intercooler in the embodiment) are connected to cool the air intake, namely, the air intake of the first supercharger 21 is cooled by primary intercooling, and the air intake of the second supercharger 21 is cooled by secondary intercooling.
The heat exchange principle of the intercooler is that cooling water is adopted to conduct heat exchange on gas, the temperature of the intercooling outlet gas is controlled by controlling the flow of the cooling water, therefore, two electric control proportional valves 6 are installed at the water inlets of the two intercoolers, and the electric control proportional valves 6 are used for automatically adjusting the opening degree of the valve of the water inlet pipe according to the required temperature of the intercooling outlet gas as feedback, so that the desired intercooling outlet gas temperature is achieved.
The bench test cooling device of the supercharged engine 2 further comprises an engine cooling fan which is arranged on the outer side of the supercharged engine 2.
The foregoing is a further detailed description of the utility model in connection with the preferred embodiments, and it is not intended that the utility model be limited to the specific embodiments described. It should be understood by those skilled in the art that several simple deductions or substitutions may be made without departing from the spirit of the present utility model, and the present utility model is not limited to the above-described embodiments.
Claims (10)
1. A supercharged engine bench test cooling device, comprising
Two stages of heat exchangers, each stage of heat exchanger comprises an air inlet, a water outlet and an air outlet;
a supercharged engine having two superchargers, each having an air outlet and an air inlet; the air inlet of each supercharger is correspondingly connected with the air outlet of a heat exchanger through a first connecting pipe;
and the water inlets of all the heat exchangers are connected in parallel through the second connecting pipes, and the water outlets of all the heat exchangers are connected in parallel through the second connecting pipes.
2. The supercharged engine bench test cooling device of claim 1, wherein each second connecting tube comprises a main tube and two branch tubes communicating with said main tube, each branch tube being connected to one heat exchanger.
3. The supercharged engine bench test cooling device of claim 2, further comprising two electronically controlled proportional valves, each electronically controlled proportional valve corresponding to a heat exchanger and mounted on a branch line of a second connecting tube of a water inlet of said heat exchanger.
4. The supercharged engine bench test cooling device of claim 1, wherein said heat exchanger comprises a cooling water channel and an air flow channel, said cooling water channel and said air flow channel being isolated from each other and disposed side-by-side.
5. The supercharged engine bench test cooling device of claim 4, wherein said heat exchanger comprises
A housing;
an end plate and a bottom plate oppositely arranged in the shell; and
at least two groups of plate bodies arranged between the end plate and the bottom plate;
the end plate, the bottom plate and the plate body are respectively provided with a first through hole and a second through hole, the cooling water channels are formed by all the first through holes, and the air flow channels are formed by all the second through holes.
6. The supercharged engine bench test cooling device of claim 5, wherein the two sets of plates are a first plate and a second plate, respectively, said first plate and said second plate being staggered.
7. The supercharged engine bench test cooling device according to claim 6, wherein the first plate body is provided with a first pressing groove in a thickness direction thereof, and a part of the first pressing groove of the first plate body communicates with the first through hole.
8. The supercharged engine bench test cooling device of claim 7, wherein the second plate body is provided with a second pressing groove in a thickness direction thereof, and a part of the second pressing groove of the second plate body communicates with the second through hole.
9. The supercharged engine bench test cooling device of claim 8, wherein said first indent is offset from said second indent.
10. The supercharged engine bench test cooling device of claim 1, further comprising an engine cooling fan disposed outside of the supercharged engine.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321664404.1U CN220454861U (en) | 2023-06-28 | 2023-06-28 | Supercharged engine bench test cooling device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321664404.1U CN220454861U (en) | 2023-06-28 | 2023-06-28 | Supercharged engine bench test cooling device |
Publications (1)
Publication Number | Publication Date |
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CN220454861U true CN220454861U (en) | 2024-02-06 |
Family
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Family Applications (1)
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CN202321664404.1U Active CN220454861U (en) | 2023-06-28 | 2023-06-28 | Supercharged engine bench test cooling device |
Country Status (1)
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CN (1) | CN220454861U (en) |
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2023
- 2023-06-28 CN CN202321664404.1U patent/CN220454861U/en active Active
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