CN220447234U - Full-automatic high-voltage sensor production line - Google Patents
Full-automatic high-voltage sensor production line Download PDFInfo
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- CN220447234U CN220447234U CN202322347248.2U CN202322347248U CN220447234U CN 220447234 U CN220447234 U CN 220447234U CN 202322347248 U CN202322347248 U CN 202322347248U CN 220447234 U CN220447234 U CN 220447234U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 238000001514 detection method Methods 0.000 claims abstract description 121
- 238000012360 testing method Methods 0.000 claims abstract description 43
- 238000002372 labelling Methods 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 23
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 21
- 239000010959 steel Substances 0.000 claims abstract description 21
- 238000009423 ventilation Methods 0.000 claims abstract description 4
- 230000007246 mechanism Effects 0.000 claims description 51
- 239000003292 glue Substances 0.000 claims description 14
- 230000000149 penetrating effect Effects 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 6
- 239000000872 buffer Substances 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 4
- 230000003139 buffering effect Effects 0.000 claims description 3
- 238000010408 sweeping Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model provides a full-automatic high-pressure sensor production line, which comprises a rubber shell assembly detection device, a contact pin assembly detection device, a sensor assembly device, a labeling device, an electrifying detection device, an air tightness detection device and a conveying device for conveying a material tray among the devices, wherein the rubber shell assembly detection device, the contact pin assembly detection device, the sensor assembly device, the labeling device, the electrifying detection device and the air tightness detection device are sequentially arranged; the rubber shell assembly detection equipment is used for loading the rubber shell onto the material tray and detecting the height; the pin assembly detection equipment is used for assembling pins with the rubber shell on the material tray and detecting the height; the sensor group device is used for assembling the O-shaped ring, the steel cover and the sensor with the rubber shell after the contact pin assembly detection device to form a high-pressure sensor; the labeling equipment is used for labeling the high-voltage contactor; the electrification detection device is used for electrifying and testing the air pressure of the high-pressure sensor; the air tightness detection device is used for conducting ventilation and pressure value test on the high-pressure sensor. The production line can realize automatic assembly and test of products, improves working efficiency and saves labor cost.
Description
Technical Field
The utility model relates to the technical field of product assembly and testing. And more particularly to a fully automatic high voltage sensor production line.
Background
The high-voltage sensor is a device for converting the measured electric quantity parameters into direct current and direct voltage and isolating and outputting analog signals or digital signals; the high-voltage sensor is widely applied to medical treatment, off-highway vehicles, heavy equipment, dangerous areas and general industrial fields, and has the advantages of high reliability and high cost performance.
However, in the process of producing the high-pressure sensor, manual assembly and testing are required, resulting in low working efficiency and high risk of manual operation.
Disclosure of Invention
Aiming at the problems, the utility model provides a full-automatic high-voltage sensor production line which can realize automatic assembly and product testing, improve the working efficiency and save the labor cost.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the utility model provides a full-automatic high-voltage sensor production line, which comprises the following steps:
the device comprises a rubber shell assembly detection device, a contact pin assembly detection device, a sensor group assembly device, a labeling device, an electrifying detection device, an air tightness detection device and a conveying device for conveying a material tray among the devices, wherein the rubber shell assembly detection device, the contact pin assembly detection device, the sensor group assembly device, the labeling device, the electrifying detection device, the air tightness detection device and the conveying device are sequentially arranged;
the rubber shell assembly detection equipment is used for loading the rubber shells onto a material tray and detecting the height;
the contact pin assembly detection equipment is used for assembling the contact pin with the rubber shell on the material tray and detecting the height;
the sensor group device is used for assembling the O-shaped ring, the steel cover and the sensor with the rubber shell after the contact pin assembly detection device to form a high-pressure sensor;
the labeling equipment is used for labeling the high-voltage contactor;
the power-on detection equipment is used for carrying out power-on and air pressure test on the high-voltage sensor;
the air tightness detection device is used for conducting ventilation and pressure value test on the high-pressure sensor.
Preferably, the rubber shell assembly detection equipment comprises a rubber shell loading station and a first height detection station;
loading the rubber shell on a material tray positioned on a conveying device at the rubber shell loading station;
and detecting the height of the rubber shell loaded on the tray at the first height detection station.
Preferably, the pin assembly detection equipment comprises a pin assembly station and a second height detection station;
assembling the contact pin with the rubber shell on the material tray at the contact pin assembling station;
and detecting the height of the assembled contact pin and the assembled tray at the second height detection station.
The sensor assembly equipment comprises a first assembly station, a second assembly station and a third assembly station which are sequentially arranged;
assembling the O-shaped ring, the contact pin and the rubber shell at the first assembling station to form a rubber shell assembly;
assembling the steel cover and the sensor at the second assembling station to form a sensor assembly;
and assembling the sensor component and the rubber shell component at the third assembling station to form the high-pressure sensor.
The labeling equipment comprises a CCD detection station, a steel cover fastening station and a labeling station which are sequentially arranged;
CCD detection is carried out on the high-voltage sensor at the CCD detection station;
the steel cover shrinkage of the high-pressure sensor is fastened at the steel cover fastening station;
and labeling the high-voltage sensor at the labeling station.
The power-on detection equipment comprises a first test station for carrying out power-on and air pressure tests on the high-pressure sensor, a first buffer station for buffering the high-pressure sensor and a first NG station for placing the high-pressure sensor which is unqualified in the first test station;
the air tightness detection equipment comprises a second test station for ventilating the high-pressure sensor and testing the pressure value, a second NG station for placing the high-pressure sensor which is unqualified in the second test station and a storage station for storing the high-pressure sensor which is qualified in the second test station.
Preferably, the sensor assembly apparatus comprises sensor calibration means for providing a sensor to the second assembly station; the sensor calibration device comprises a calibration station used for calibrating and verifying the sensor.
Preferably, the production line further comprises a harness assembly device positioned downstream of the air tightness detection device; the wire harness assembling equipment is used for assembling the qualified high-voltage sensor which completes the air tightness detection with the electric wire;
the wire harness assembling equipment comprises a wire feeding, cutting and peeling mechanism, a terminal penetrating and waterproof plug mechanism, a wire inserting and assembling mechanism, a labeling and code sweeping mechanism and a discharging mechanism for discharging a high-voltage sensor for completing wire harness assembly, which are sequentially arranged;
the harness assembly apparatus further includes a conveying structure that conveys the electric wires and the high-voltage sensor between the respective mechanisms.
The terminal penetrating waterproof plug mechanism comprises two terminal stations for penetrating terminals at two ends of the electric wire and a waterproof plug station which is positioned between the two terminal stations and is used for penetrating the electric wire with a waterproof plug;
the plug wire assembling mechanism comprises a suction and blowing cleaning station, a plug wire assembling station and a tension testing station which are sequentially arranged;
the labeling and code scanning mechanism comprises a color point marking station and a labeling and code scanning station.
Preferably, the production line further comprises a feeding disc mechanism positioned at the head end of the production line; the feeding disc mechanism is used for conveying the empty material disc to the conveying device.
The beneficial effects of the utility model are as follows:
according to the utility model, through the cooperation of the rubber shell assembly detection equipment, the contact pin assembly detection equipment, the sensor assembly equipment, the labeling equipment, the electrifying detection equipment, the air tightness detection equipment and the conveying device for conveying the material tray among the equipment which are sequentially arranged, the automatic assembly and detection of the high-pressure sensor are realized, the labor intensity is low, the production is stable, the detection result is accurate, the product yield is high, and the product quality is ensured; the problem of manual operation is complicated, the security is low, stability is poor, inefficiency, the product is traded complicated and easily makeed mistakes, the noise is big in the high pressure sensor production process is solved, whole production line only needs the manual work to go up unloading work, other equipment test operation is whole by the automatic completion of production line, has saved the human cost greatly.
Drawings
The following describes the embodiments of the present utility model in further detail with reference to the drawings.
Fig. 1 is a schematic view of the overall structure of the present utility model.
Fig. 2 is a schematic structural view of the glue shell assembly detection device and the feeding disc mechanism of the utility model.
Fig. 3 is a schematic structural view of the pin assembly detection device of the present utility model.
Fig. 4 is a schematic structural view of the sensor assembly apparatus of the present utility model.
Fig. 5 is a schematic structural view of the labeling apparatus of the present utility model.
Fig. 6 is a schematic structural view of the energization detecting apparatus of the present utility model.
Fig. 7 is a schematic structural view of the air tightness detecting apparatus of the present utility model.
Fig. 8 is a schematic structural view of the wire feeding and cutting peeling mechanism of the present utility model.
Fig. 9 is a schematic structural view of the terminal penetrating waterproof plug mechanism of the present utility model.
Fig. 10 is a schematic structural view of the plug wire assembling mechanism of the present utility model.
Fig. 11 is a schematic structural view of the labeling and code scanning mechanism and the blanking mechanism of the present utility model.
Detailed Description
Various exemplary embodiments of the present utility model will now be described in detail with reference to the accompanying drawings. It should be noted that: the relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present utility model unless it is specifically stated otherwise.
The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the utility model, its application, or uses.
Techniques and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but should be considered part of the specification where appropriate.
In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of exemplary embodiments may have different values.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further discussion thereof is necessary in subsequent figures.
In order to solve the problems that in the production process of the high-voltage sensor, manual assembly and testing are needed, so that the working efficiency is low and the manual operation risk is high. The utility model provides a full-automatic high-voltage sensor production line, which is shown in combination with fig. 1 to 11, and specifically comprises the following components: the device comprises a rubber shell assembly detection device 1, a contact pin assembly detection device 2, a sensor assembly device 3, a labeling device 4, an electrifying detection device 5, an air tightness detection device 6 and a conveying device 7 for conveying a material tray among the devices, which are sequentially arranged; the glue shell assembly detection equipment 1 is used for loading glue shells onto a material tray and detecting the height; the pin assembly detection equipment 2 is used for assembling pins with the rubber shell on the material tray and detecting the height; the sensor assembly equipment 3 is used for assembling the O-shaped ring, the steel cover and the sensor with the rubber shell after the contact pin assembly detection equipment to form a high-pressure sensor; the labeling device 4 is used for labeling the high-voltage contactor; the power-on detection device 5 is used for carrying out power-on and air pressure test on the high-voltage sensor; the air tightness detection device 6 is used for carrying out ventilation and pressure value test on the high-pressure sensor. The full-automatic high-voltage sensor production line solves the problem of influence and cost caused by manual assembly; if the existing calibration work station is complex in manual operation, the one-time success rate is low, the productivity cannot be ensured, the requirement on personnel level is high, and the equipment of the production line can be calibrated automatically and has high success rate; the production line which originally needs 33 persons saves 30 persons through the automatic production line, and the labor cost is greatly reduced; as will be appreciated by those skilled in the art, the high pressure sensor is assembled from a rubber housing, pins, a sensor, an O-ring and a steel cap; the contact PIN is ceramic PIN, has the function of blocking conduction, and the product can produce deformation at high pressure in-process diaphragm, and the signal can be disconnected, namely outage, to ceramic PIN at the in-process of deformation.
In a specific embodiment, the glue shell assembly detection device 1 comprises a glue shell loading station 11 and a first height detection station 12; loading the glue shells onto a tray located on the conveyor 7 at said glue shell loading station 11; detecting the height of the rubber shells loaded on the material tray at the first height detection station 12; further, the glue shell assembly detection device 1 comprises a glue shell vibration disc 13 for feeding, a transfer module for conveying the glue shell from the glue shell vibration disc 13 to the material disc, wherein the transfer module is positioned at the glue shell loading station 11 and correspondingly matched with the conveying device 7; and the height detection mechanism is positioned at the first height detection station 12, and is used for carrying out one-time height detection on the rubber shell, and the rubber shell can be conveyed to the contact pin assembly detection equipment 2 by the conveying device 7 after the one-time height detection is completed.
In a specific embodiment, the pin assembly detection device 2 includes a pin assembly station 21 and a second height detection station 22; assembling pins with the rubber shells on the material disc at the pin assembling station 21; the assembled pins and the trays are subjected to height detection at the second height detection station 22; further, the pin assembly detection device 2 further includes a pin feeding tray 23 for feeding, the pins provided by the pin feeding tray 23 complete the assembly with the rubber shell on the tray at the pin assembly station 21, and reach the second height detection station 22 for secondary height detection under the conveying of the conveying device 7, and after the secondary height detection is completed, the pins are conveyed to the sensor assembly device 3 by the conveying device 7.
In a specific embodiment, the sensor assembly device 3 includes a first assembly station 31, a second assembly station 32, and a third assembly station 33, which are disposed in sequence; assembling the O-shaped ring, the contact pin and the rubber shell at the first assembling station 31 to form a rubber shell assembly; assembling the steel cover and the sensor at the second assembly station 32 to form a sensor assembly; assembling the sensor assembly and the rubber housing assembly at the third assembling station 33 to form a high pressure sensor; further, the sensor assembly 3 further comprises an O-ring feeding disc 34 and a steel cover feeding disc 35, the O-ring feeding disc 34 feeds the first assembling station 31, the steel cover feeding disc 35 feeds the second assembling station 32, the assembling work of the first assembling station 32, the second assembling station 32 and the third assembling station 33 is sequentially completed, and after the high-voltage sensor assembly is completed, the high-voltage sensor assembly is backwards conveyed to the labeling device 4 through the conveying device 7.
Still further, the sensor assembly apparatus 3 further comprises sensor calibration means to provide a sensor to the second assembly station 32; the sensor calibration device comprises a calibration station 36 for calibrating and verifying the sensor and a conveying module 37 for conveying the calibrated and verified sensor; the sensor is fed to the calibration station 36 and after calibration and verification at the calibration station 36 is completed, is transported to the second assembly station 32 by the transport module 37 for assembly of the steel cover and the sensor.
In a specific embodiment, the labeling device 4 comprises a CCD detection station 41, a steel cover fastening station 42 and a labeling station 43 which are arranged in sequence; CCD detection is carried out on the high-voltage sensor through a CCD camera at the CCD detection station 41; after CCD detection is completed, the steel cover shrinkage of the high-pressure sensor is fastened at the steel cover fastening station 42; after the steel cover is fastened, the high-pressure sensor is labeled at the labeling station 43, and then the high-pressure sensor is conveyed to the power-on detection equipment 5 and the air tightness detection equipment 6 through the conveying device 7 for corresponding detection.
In a specific embodiment, the power-on detection device 5 includes a first test station 51 for performing power-on and air pressure tests on the high-pressure sensor, a first buffer station 52 for buffering the high-pressure sensor, and a first NG station 53 for placing the high-pressure sensor that is detected as failed in the first test station 51, where the first buffer station 52 buffers a portion of the high-pressure sensor that is conveyed from the conveying device 7, where the high-pressure sensor that is detected as failed in the first test station 51 is conveyed back to the air tightness detection device 6 for detection by the conveying device 7, and where the high-pressure sensor that is detected as failed is stored in the first NG station 53; the air tightness detection device 6 comprises a second test station 61 for ventilating the high-pressure sensor and testing the pressure value, a second NG station 62 for placing the high-pressure sensor which is unqualified in the second test station 61 and a storage station 63 for storing the high-pressure sensor which is qualified in the second test station 61, the product which is unqualified in the air tightness detection is placed in the second NG station 62, the product which is qualified in the air tightness detection is placed in the storage station 63, and a worker can perform the blanking operation of the qualified product in the storage station 63.
It should be noted that the rubber case includes two types, one is a rubber case with a plug and the other is a rubber case without a plug, and the high-voltage sensor composed of the rubber case without a plug requires additional wire harness assembly. Specifically, the production line further includes a harness assembling device located downstream of the air tightness detecting device 6; the wire harness assembling equipment is used for assembling the qualified high-voltage sensor which completes the air tightness detection with the electric wire; the wire harness assembling equipment comprises a wire feeding, cutting and peeling mechanism 81, a wire inserting and waterproof plug mechanism 82, a wire inserting and assembling mechanism 83, a labeling and code sweeping mechanism 84 and a blanking mechanism 85 for blanking a high-voltage sensor for completing wire harness assembling, which are sequentially arranged; the harness assembly apparatus further includes a conveying structure that conveys the electric wires and the high-voltage sensor between the respective mechanisms. Before the high-pressure sensor is placed on the conveying structure, the high-pressure sensor is required to be subjected to code scanning binding and visual detection on whether the copper pipe is bent or not in the code scanning binding station 811 and the visual detection copper pipe station 812, and then the high-pressure sensor is placed on the conveying structure through the taking and placing manipulator 814; feeding wires at a wire feeding and cutting wire stripping station 813 and performing wire cutting and stripping operation on the wires, then placing the wires on a conveying structure, and conveying the wires backwards to a position of a wire terminal penetrating waterproof plug mechanism 82 simultaneously with a high-voltage sensor, wherein the wire terminal penetrating waterproof plug mechanism 82 comprises two terminal stations 821 for terminal penetrating of two ends of the wires and a waterproof plug station 822 for wire penetrating waterproof plug arranged between the two terminal stations 821, and finishing a wire terminal penetrating waterproof plug step at the position and conveying the wires backwards to a plug wire assembling mechanism 83 through the conveying mechanism; the plug wire assembling mechanism 83 comprises a suction and blowing cleaning station 831, a plug wire assembling station 832 and a tension testing station 833 which are sequentially arranged, firstly, the wire and the high-voltage sensor are cleaned at the suction and blowing cleaning station 831, then the wire and the high-voltage sensor are assembled in a plug wire assembling station 832 in a plugging manner, then the assembled wire is subjected to tension testing at the tension testing station 833, and the wire and the high-voltage sensor which are subjected to tension testing are conveyed to the label scanning mechanism 84; the labeling and code scanning mechanism 84 comprises a color point marking station 841 and a labeling and code scanning station 842 which are arranged in sequence; the qualified wire and the high-voltage sensor can finish color point marking at the position of the labeling and code scanning mechanism 84, and after labeling and code scanning, the wire and the high-voltage sensor can be subjected to ok blanking after being conveyed and bundled by the blanking mechanism 85, and the unqualified wire and the high-voltage sensor can be directly subjected to NG blanking by the blanking mechanism 85; the conveying mechanism comprises a double-speed chain 861, a tray for bearing electric wires and a high-voltage sensor, an RFID and a conveying belt 862 for bearing a wire harness; in this embodiment, the label-scanning mechanism 84 and the blanking mechanism 85 together form the blanking device 9.
In one embodiment, the production line further comprises a loading tray mechanism 71 located at the head end of the production line; the feeding disc mechanism 71 is used for conveying empty trays to the conveying device 7, the feeding disc mechanism 71 comprises a lifting module correspondingly matched with the conveying device 7, and the trays are fed onto a production line through the lifting module to complete automatic feeding of the trays.
In summary, the automatic assembly and detection of the high-pressure sensor are realized through the cooperation of the sequentially arranged rubber shell assembly detection equipment, the contact pin assembly detection equipment, the sensor assembly equipment, the labeling equipment, the electrifying detection equipment, the air tightness detection equipment and the conveying device for conveying the material tray among the equipment, so that the labor intensity is low, the production is stable, the detection result is accurate, the product yield is high, and the product quality is ensured; the problem of manual operation is complicated, the security is low, stability is poor, inefficiency, the product is traded complicated and easily makeed mistakes, the noise is big in the high pressure sensor production process is solved, whole production line only needs the manual work to go up unloading work, other equipment test operation is whole by the automatic completion of production line, has saved the human cost greatly.
It should be understood that the foregoing examples of the present utility model are provided merely for clearly illustrating the present utility model and are not intended to limit the embodiments of the present utility model, and that various other changes and modifications may be made therein by one skilled in the art without departing from the spirit and scope of the present utility model as defined by the appended claims.
Claims (10)
1. A full-automatic high-voltage sensor production line, characterized by comprising:
the device comprises a rubber shell assembly detection device, a contact pin assembly detection device, a sensor group assembly device, a labeling device, an electrifying detection device, an air tightness detection device and a conveying device for conveying a material tray among the devices, wherein the rubber shell assembly detection device, the contact pin assembly detection device, the sensor group assembly device, the labeling device, the electrifying detection device, the air tightness detection device and the conveying device are sequentially arranged;
the rubber shell assembly detection equipment is used for loading the rubber shells onto a material tray and detecting the height;
the contact pin assembly detection equipment is used for assembling the contact pin with the rubber shell on the material tray and detecting the height;
the sensor group device is used for assembling the O-shaped ring, the steel cover and the sensor with the rubber shell after the contact pin assembly detection device to form a high-pressure sensor;
the labeling equipment is used for labeling the high-voltage contactor;
the power-on detection equipment is used for carrying out power-on and air pressure test on the high-voltage sensor;
the air tightness detection device is used for conducting ventilation and pressure value test on the high-pressure sensor.
2. The fully automatic high pressure sensor production line of claim 1, wherein the glue shell assembly detection device comprises a glue shell loading station and a first height detection station;
loading the rubber shell on a material tray positioned on a conveying device at the rubber shell loading station;
and detecting the height of the rubber shell loaded on the tray at the first height detection station.
3. The fully automatic high voltage sensor production line of claim 1, wherein the pin assembly detection equipment comprises a pin assembly station and a second height detection station;
assembling the contact pin with the rubber shell on the material tray at the contact pin assembling station;
and detecting the height of the assembled contact pin and the assembled tray at the second height detection station.
4. The fully automatic high voltage sensor production line of claim 1, wherein the sensor assembly equipment comprises a first assembly station, a second assembly station and a third assembly station which are arranged in sequence;
assembling the O-shaped ring, the contact pin and the rubber shell at the first assembling station to form a rubber shell assembly;
assembling the steel cover and the sensor at the second assembling station to form a sensor assembly;
and assembling the sensor component and the rubber shell component at the third assembling station to form the high-pressure sensor.
5. The full-automatic high-pressure sensor production line according to claim 1, wherein the labeling equipment comprises a CCD detection station, a steel cover fastening station and a labeling station which are arranged in sequence;
CCD detection is carried out on the high-voltage sensor at the CCD detection station;
the steel cover shrinkage of the high-pressure sensor is fastened at the steel cover fastening station;
and labeling the high-voltage sensor at the labeling station.
6. The fully automatic high voltage sensor production line according to claim 1, wherein the power-on detection equipment comprises a first test station for carrying out power-on and air pressure test on the high voltage sensor, a first buffer station for buffering the high voltage sensor and a first NG station for placing the high voltage sensor which is unqualified in the first test station;
the air tightness detection equipment comprises a second test station for ventilating the high-pressure sensor and testing the pressure value, a second NG station for placing the high-pressure sensor which is unqualified in the second test station and a storage station for storing the high-pressure sensor which is qualified in the second test station.
7. The fully automatic high pressure sensor production line of claim 4, wherein the sensor assembly equipment includes sensor calibration means to provide a sensor to a second assembly station; the sensor calibration device comprises a calibration station used for calibrating and verifying the sensor.
8. The fully automatic high voltage sensor production line of claim 1, further comprising a harness assembly device downstream of the tightness detection device; the wire harness assembling equipment is used for assembling the qualified high-voltage sensor which completes the air tightness detection with the electric wire;
the wire harness assembling equipment comprises a wire feeding, cutting and peeling mechanism, a terminal penetrating and waterproof plug mechanism, a wire inserting and assembling mechanism, a labeling and code sweeping mechanism and a discharging mechanism for discharging a high-voltage sensor for completing wire harness assembly, which are sequentially arranged;
the harness assembly apparatus further includes a conveying structure that conveys the electric wires and the high-voltage sensor between the respective mechanisms.
9. The fully automatic high voltage sensor production line of claim 8, wherein the terminal threading waterproof plug mechanism comprises two terminal stations for threading terminals at two ends of the wire and a waterproof plug station which is positioned between the two terminal stations and is used for threading the wire with waterproof plugs;
the plug wire assembling mechanism comprises a suction and blowing cleaning station, a plug wire assembling station and a tension testing station which are sequentially arranged;
the labeling and code scanning mechanism comprises a color point marking station and a labeling and code scanning station.
10. The fully automatic high pressure sensor production line of claim 1, further comprising a loading tray mechanism located at a head end of the production line; the feeding disc mechanism is used for conveying the empty material disc to the conveying device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322347248.2U CN220447234U (en) | 2023-08-30 | 2023-08-30 | Full-automatic high-voltage sensor production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322347248.2U CN220447234U (en) | 2023-08-30 | 2023-08-30 | Full-automatic high-voltage sensor production line |
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| Publication Number | Publication Date |
|---|---|
| CN220447234U true CN220447234U (en) | 2024-02-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202322347248.2U Active CN220447234U (en) | 2023-08-30 | 2023-08-30 | Full-automatic high-voltage sensor production line |
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| CN (1) | CN220447234U (en) |
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2023
- 2023-08-30 CN CN202322347248.2U patent/CN220447234U/en active Active
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