CN220444108U - Working data acquisition system of centrifugal solid-liquid separation equipment - Google Patents

Working data acquisition system of centrifugal solid-liquid separation equipment Download PDF

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Publication number
CN220444108U
CN220444108U CN202321460497.6U CN202321460497U CN220444108U CN 220444108 U CN220444108 U CN 220444108U CN 202321460497 U CN202321460497 U CN 202321460497U CN 220444108 U CN220444108 U CN 220444108U
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signal isolation
liquid separation
isolation unit
vibration intensity
working data
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CN202321460497.6U
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陆炯
黄湧
尹杰
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Shanghai Centrifuge Institute Co Ltd
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Shanghai Centrifuge Institute Co Ltd
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Abstract

The utility model belongs to the technical field of centrifugal equipment, and in particular relates to a working data acquisition system of centrifugal solid-liquid separation equipment, which comprises the following components: the system comprises a sensing unit, a signal isolation unit, a signal acquisition unit, a controller and a PC end; the sensing unit is used for measuring working data of the centrifugal solid-liquid separation equipment and outputting the working data as an analog signal; the signal isolation unit is used for receiving the analog signals output by the sensing unit and converting the analog signals into corresponding digital signals; the signal acquisition unit is used for receiving the digital signals converted by the signal isolation unit and outputting the digital signals to the controller; the controller is used for outputting the digital signal output by the signal acquisition unit to the PC end, and the beneficial effects of the utility model are that: the acquisition system of the centrifugal solid-liquid separation equipment can monitor the whole testing process of the centrifugal solid-liquid separation equipment, reduce the manual error and record and summarize all working data in real time.

Description

Working data acquisition system of centrifugal solid-liquid separation equipment
Technical Field
The utility model belongs to the technical field of centrifugal equipment, and particularly relates to a working data acquisition system of centrifugal solid-liquid separation equipment.
Background
When the centrifugal solid-liquid separation equipment leaves a factory, the working data such as bearing temperature, vibration, speed and the like are required to be calibrated, and the data recording and data analysis and judgment are generally required to be completed manually, so that all working data are ensured to meet the standard. The vibration and temperature of the equipment are required to be recorded, analyzed and summarized at different running speeds. However, manual recording of data is not only very inefficient, but also results in large errors in the data.
Disclosure of Invention
The utility model aims to solve the problems of low efficiency and large data error generated when working data acquisition of centrifugal solid-liquid separation equipment is performed manually.
In order to achieve the above object, the present utility model provides an operation data acquisition system of a centrifugal solid-liquid separation apparatus, comprising: the system comprises a sensing unit, a signal isolation unit, a signal acquisition unit, a controller and a PC end;
the sensing unit is used for measuring working data of the centrifugal solid-liquid separation equipment and outputting the working data as an analog signal;
the signal isolation unit is used for receiving the analog signals output by the sensing unit and converting the analog signals into corresponding digital signals;
the signal acquisition unit is used for receiving the digital signals converted by the signal isolation unit and outputting the digital signals to the controller;
the controller is used for outputting the digital signal output by the signal acquisition unit to the PC end.
Optionally, the working data acquisition system of the centrifugal solid-liquid separation device further comprises an external operation device, and the external operation device is electrically connected with the controller and used for controlling the controller.
Alternatively, the external operation device is provided with a touch control screen.
Optionally, the working data acquisition system of the centrifugal solid-liquid separation device further comprises a cloud storage for storing the working data of the centrifugal solid-liquid separation device.
Optionally, the controller includes an information processing unit, an ethernet interface, and a 4G router interface.
Alternatively, the sensing unit includes a large-end X-axis vibration intensity sensor, a large-end Y-axis vibration intensity sensor, a large-end Z-axis vibration intensity sensor, a small-end X-axis vibration intensity sensor, a small-end Y-axis vibration intensity sensor, a small-end Z-axis vibration intensity sensor, a large-end temperature sensor, a small-end temperature sensor, a spiral rotation speed sensor, and a drum rotation speed sensor.
Optionally, the signal isolation unit includes a large-end X-axis vibration intensity signal isolation unit, a large-end Y-axis vibration intensity signal isolation unit, a large-end Z-axis vibration intensity signal isolation unit, a small-end X-axis vibration intensity signal isolation unit, a small-end Y-axis vibration intensity signal isolation unit, a small-end Z-axis vibration intensity signal isolation unit, a large-end temperature signal isolation unit, a small-end temperature signal isolation unit, a spiral rotation speed signal isolation unit, and a drum rotation speed signal isolation unit.
The utility model has the beneficial effects that: the acquisition system of the centrifugal solid-liquid separation equipment can monitor the whole testing process of the centrifugal solid-liquid separation equipment, reduce the manual error and record and summarize all working data in real time.
Additional features and advantages of the utility model are described in detail in the detailed description that follows.
Drawings
The utility model may be better understood by referring to the following description in conjunction with the accompanying drawings in which the same or similar reference numerals are used throughout the several drawings to designate the same or similar components.
FIG. 1 shows a schematic diagram of an operational data acquisition system of a centrifugal solid-liquid separation apparatus of an embodiment of the utility model;
in the figure: TT001 represents a large-end temperature sensor; VT001 represents a large-end X-axis vibration intensity sensor; VT002 represents a large end Y-axis vibration intensity sensor; VT003 represents a large-end Z-axis vibration intensity sensor; ST001 denotes a spiral rotation speed sensor; TT101 represents a small-end temperature sensor; VT101 represents a small-end X-axis vibration intensity sensor; VT102 represents a small end Y-axis vibration intensity sensor; VT103 represents a small-end Z-axis vibration intensity sensor; ST101 represents a drum rotation speed sensor.
Detailed Description
In order that those skilled in the art will more fully understand the technical solutions of the present utility model, exemplary embodiments of the present utility model will be described more fully and in detail below with reference to the accompanying drawings. It should be apparent that the following description of one or more embodiments of the utility model is merely one or more of the specific ways in which the technical solutions of the utility model may be implemented and is not intended to be exhaustive. It should be understood that the technical solution of the present utility model may be implemented in other ways belonging to one general inventive concept, and should not be limited by the exemplary described embodiments. All other embodiments, which may be made by one or more embodiments of the utility model without inventive faculty, are intended to be within the scope of the utility model.
Examples: as shown in fig. 1, this embodiment discloses a working data acquisition system of a centrifugal solid-liquid separation device, including: the system comprises a sensing unit, a signal isolation unit, a signal acquisition unit, a controller and a PC end;
the sensing unit is used for measuring working data of the centrifugal solid-liquid separation equipment and outputting the working data as an analog signal;
the signal isolation unit is used for receiving the analog signals output by the sensing unit and converting the analog signals into corresponding digital signals;
the signal acquisition unit is used for receiving the digital signals converted by the signal isolation unit and outputting the digital signals to the controller;
the controller is used for outputting the digital signal output by the signal acquisition unit to the PC end.
Specifically, the signal isolation unit is responsible for signal conversion and channel isolation, so that the stability of the signals is improved;
the PC end is used for displaying the data curve and analyzing the report form, and carrying out data query and data analysis.
Further, the working data acquisition system of the centrifugal solid-liquid separation equipment further comprises external operation equipment, the external operation equipment is electrically connected with the controller and used for controlling the controller, and the external operation equipment is provided with a touch control screen.
Specifically, the external operation device is a touch operation device, which can perform real-time monitoring, and obtain corresponding working data by inputting a device number, a working order and the like.
Further, the working data acquisition system of the centrifugal solid-liquid separation equipment further comprises a cloud storage for storing the working data of the centrifugal solid-liquid separation equipment.
Further, the controller includes an information processing unit, an ethernet interface, and a 4G router interface.
Specifically, the controller is electrically connected to the 4G router, and outputs the working data to the PC end and the cloud storage through the 4G network.
Further, the sensing unit comprises a large-end X-axis vibration intensity sensor, a large-end Y-axis vibration intensity sensor, a large-end Z-axis vibration intensity sensor, a small-end X-axis vibration intensity sensor, a small-end Y-axis vibration intensity sensor, a small-end Z-axis vibration intensity sensor, a large-end temperature sensor, a small-end temperature sensor, a spiral rotating speed sensor and a rotating drum rotating speed sensor.
Further, the signal isolation unit comprises a large-end X-axis vibration intensity signal isolation unit, a large-end Y-axis vibration intensity signal isolation unit, a large-end Z-axis vibration intensity signal isolation unit, a small-end X-axis vibration intensity signal isolation unit, a small-end Y-axis vibration intensity signal isolation unit, a small-end Z-axis vibration intensity signal isolation unit, a large-end temperature signal isolation unit, a small-end temperature signal isolation unit, a spiral rotating speed signal isolation unit and a rotating drum rotating speed signal isolation unit.
The working data acquisition system of the centrifugal solid-liquid separation equipment can monitor the whole testing process of the centrifugal solid-liquid separation equipment, reduce manual errors, record and summarize all working data in real time, record data curves continuously and store the data curves in a database, inquire according to the database, and purposefully analyze the resonance point and the resonance frequency range of the equipment according to the data curves, so that the mechanical data of the centrifugal solid-liquid separation equipment are adjusted, and the influence of the resonance point is reduced to the greatest extent.
Although one or more embodiments of the present utility model have been described above, it will be appreciated by those of ordinary skill in the art that the utility model can be embodied in any other form without departing from the spirit or scope thereof. The above-described embodiments are therefore intended to be illustrative rather than limiting, and many modifications and substitutions will now be apparent to those of ordinary skill in the art without departing from the spirit and scope of the present utility model as defined in the appended claims.

Claims (6)

1. A working data acquisition system of a centrifugal solid-liquid separation device, comprising: the system comprises a sensing unit, a signal isolation unit, a signal acquisition unit, a controller and a PC end;
the sensing unit is used for measuring working data of the centrifugal solid-liquid separation equipment and outputting the working data as an analog signal;
the signal isolation unit is used for receiving the analog signals output by the sensing unit and converting the analog signals into corresponding digital signals;
the signal acquisition unit is used for receiving the digital signals converted by the signal isolation unit and outputting the digital signals to the controller;
the controller is used for outputting the digital signal output by the signal acquisition unit to the PC end;
the sensing unit comprises a large-end X-axis vibration intensity sensor, a large-end Y-axis vibration intensity sensor, a large-end Z-axis vibration intensity sensor, a small-end X-axis vibration intensity sensor, a small-end Y-axis vibration intensity sensor, a small-end Z-axis vibration intensity sensor, a large-end temperature sensor, a small-end temperature sensor, a spiral rotating speed sensor and a rotating drum rotating speed sensor.
2. The system for collecting working data of a centrifugal solid-liquid separation apparatus according to claim 1, further comprising an external operation device electrically connected to said controller for controlling said controller.
3. The working data acquisition system of the centrifugal solid-liquid separation apparatus according to claim 2, wherein the external operation apparatus is provided with a touch control screen.
4. The system for collecting working data of a centrifugal solid-liquid separation device according to claim 1, further comprising a cloud storage for storing working data of the centrifugal solid-liquid separation device.
5. The system for collecting working data of a centrifugal solid-liquid separation device according to claim 1, wherein the controller comprises an information processing unit, an ethernet interface, and a 4G router interface.
6. The working data acquisition system of the centrifugal solid-liquid separation equipment according to claim 1, wherein the signal isolation unit comprises a large-end X-axis vibration intensity signal isolation unit, a large-end Y-axis vibration intensity signal isolation unit, a large-end Z-axis vibration intensity signal isolation unit, a small-end X-axis vibration intensity signal isolation unit, a small-end Y-axis vibration intensity signal isolation unit, a small-end Z-axis vibration intensity signal isolation unit, a large-end temperature signal isolation unit, a small-end temperature signal isolation unit, a spiral rotating speed signal isolation unit and a rotating drum rotating speed signal isolation unit.
CN202321460497.6U 2023-06-09 2023-06-09 Working data acquisition system of centrifugal solid-liquid separation equipment Active CN220444108U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202321460497.6U CN220444108U (en) 2023-06-09 2023-06-09 Working data acquisition system of centrifugal solid-liquid separation equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202321460497.6U CN220444108U (en) 2023-06-09 2023-06-09 Working data acquisition system of centrifugal solid-liquid separation equipment

Publications (1)

Publication Number Publication Date
CN220444108U true CN220444108U (en) 2024-02-06

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CN202321460497.6U Active CN220444108U (en) 2023-06-09 2023-06-09 Working data acquisition system of centrifugal solid-liquid separation equipment

Country Status (1)

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CN (1) CN220444108U (en)

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