CN220432900U - Automatic quenching device for feeding and discharging - Google Patents
Automatic quenching device for feeding and discharging Download PDFInfo
- Publication number
- CN220432900U CN220432900U CN202322127540.3U CN202322127540U CN220432900U CN 220432900 U CN220432900 U CN 220432900U CN 202322127540 U CN202322127540 U CN 202322127540U CN 220432900 U CN220432900 U CN 220432900U
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- 238000010791 quenching Methods 0.000 title claims abstract description 27
- 230000000171 quenching effect Effects 0.000 title claims abstract description 27
- 238000007599 discharging Methods 0.000 title claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims description 16
- 238000001802 infusion Methods 0.000 claims description 13
- 230000000903 blocking effect Effects 0.000 claims description 10
- 230000005674 electromagnetic induction Effects 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 9
- 230000033228 biological regulation Effects 0.000 claims description 5
- 230000009471 action Effects 0.000 abstract description 10
- 238000003825 pressing Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 6
- 238000012545 processing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Heat Treatment Of Articles (AREA)
Abstract
The utility model provides an automatic quenching device for feeding and discharging, which comprises a device body, wherein the top end in the device body is penetrated and rotatably connected with a transmission shaft, a first gear is penetrated and arranged near the lower part of an outer ring of the transmission shaft, the first gear is meshed and connected with a second gear, the second gear is penetrated and arranged on a first rotating shaft, the first rotating shaft is connected with a first motor, the first motor is arranged on the top end in the device body, the upper end of the transmission shaft is connected with a turntable frame, an adjusting pressing frame is arranged at the center of the upper end of the turntable frame, the upper end of the turntable frame is penetrated and rotatably connected with a rotating top frame, and the rotating top frame is connected with a second motor through a bevel gear group. According to the utility model, the fixing frame is pushed by the third hydraulic telescopic rod on the right side, the knuckle is clamped under the action of the hydraulic clamp on the right side, and the knuckle transferring and feeding is placed on the rotating top frame on the right side by rotating the fourth motor, the third rotating shaft and the second rotating frame on the right side, so that the manual operation feeding is reduced.
Description
Technical Field
The utility model relates to the technical field of quenching, in particular to an automatic feeding and discharging quenching device.
Background
The knuckle (SteeringKnuckle) is one of important parts in steering axle of automobile, and can make automobile stably run and sensitively transfer running direction, and its function is to transfer and bear front load of automobile, support and drive front wheel to rotate around main pin so as to make automobile turn, and in order to raise fatigue life of knuckle, it is usually used for quenching to eliminate residual compressive stress formed on surface and raise fatigue strength of product.
Because the existing steering knuckle is quenched, the existing steering knuckle is still subjected to quenching processing by manually clamping and feeding the steering knuckle and then clamping and discharging the quenched steering knuckle, the operation labor intensity is high, and the processing efficiency is low.
In view of the foregoing, there is a need for an automatic quenching device for feeding and discharging materials.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides an automatic feeding and discharging quenching device, which solves the problems in the background art.
In order to achieve the above purpose, the utility model is realized by the following technical scheme:
the utility model provides an automatic guenching unit of unloading on, includes the device body, the transmission shaft is being connected in the rotation of running through in the internal top of device, the transmission shaft outer lane is being close to the below and is running through and be provided with first gear, first gear engagement is being connected the second gear, the second gear runs through and is provided with in first pivot, first pivot is connected with first motor, first motor sets up on the internal top of device, the carousel frame is being connected to transmission shaft upper end connection, carousel frame upper end center department is provided with the regulation pressure frame, carousel frame upper end runs through and rotates and be connected rotating the roof-rack, it is connected with the second motor through bevel gear group to rotate the roof-rack, the second motor sets up the lower extreme at the carousel frame, the left and right sides of the device body is all provided with the commentaries on classics work or material rest.
Further, the device body comprises a blocking frame, the blocking frame is arranged at the upper end of the device body close to the rear side, a through hole groove is formed in the upper end of the device body, and the through hole groove is arranged on the inner side of the blocking frame.
Further, the device body still includes first hydraulic telescoping rod, the fender frame rear side is running through and is being set up first hydraulic telescoping rod, first hydraulic telescoping rod front side is being connected and is being set up the support frame, the support frame front side is being set up electromagnetic induction heating mechanism, be provided with the infusion pump in the device body, the infusion pump is connected with the spray tube, the spray tube is kept away from infusion pump one end and is run through and set up on the support frame.
Further, the regulation press frame comprises a third motor, the third motor is arranged in the regulation press frame, the third motor is connected with a second rotating shaft, the upper end of the second rotating shaft penetrates through the regulation press frame to be connected with a first rotating frame, the upper end of the first rotating frame penetrates through a second hydraulic telescopic rod, the lower end of the second hydraulic telescopic rod is connected with a connecting frame, and the lower end of the connecting frame is rotationally connected with a push rod.
Further, the material transferring frame comprises a fourth motor, the fourth motor is arranged in the material transferring frame and connected with a third rotating shaft, the upper end of the third rotating shaft penetrates through the material transferring frame and is connected with a second rotating frame, and the upper end of the second rotating frame penetrates through a third hydraulic telescopic rod.
Further, the material transferring frame further comprises a fixing frame, the lower end of the third hydraulic telescopic rod is connected with the fixing frame, a fifth motor is arranged in the fixing frame and connected with a fourth rotating shaft, and one end of the fourth rotating shaft penetrates through the fixing frame and is connected with a hydraulic clamp.
The utility model provides an automatic quenching device for feeding and discharging. Compared with the prior art, the device comprises the following components
The beneficial effects are that:
the steering knuckle is clamped under the action of a right hydraulic clamp, the steering knuckle is transferred and fed to be placed on a right rotating roof frame through a right fourth motor, a third rotating shaft and a second rotating frame, manual operation feeding is reduced, the rotating roof frame is driven to rotate under the action of a first motor, a first rotating shaft, a second gear, a first gear and a transmission shaft, the steering knuckle is rotated and transferred to be subjected to quenching processing, a supporting frame is pushed by the first hydraulic telescopic rod to adjust an electromagnetic induction heating mechanism, the steering knuckle is heated and quenched by the electromagnetic induction heating mechanism, a connecting frame is pushed by the second hydraulic telescopic rod, the steering knuckle is tightly jacked and fixed through the cooperation of a roof rod, the steering knuckle is driven to rotate through a second motor, a bevel gear set and the rotating roof frame, quenching is facilitated to be uniformly carried out, the steering knuckle after quenching is cooled through an infusion pump and a spray pipe, the steering knuckle after quenching is rotated and adjusted, the steering knuckle after quenching is clamped by the left hydraulic clamp, the steering knuckle is transferred and fed, the steering roof frame is arranged on the rotating roof frame, the steering knuckle, the steering and the steering bogie after quenching is continuously processed, the steering and the steering frame is facilitated to be continuously quenched on the first gear, the steering wheel and the steering bogie after the first gear and the steering knuckle are adjusted.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram showing a cross-sectional elevation of a device body according to the present utility model;
FIG. 2 is a schematic diagram showing a left side cross-sectional structure of the device body of the present utility model;
FIG. 3 shows a schematic top view of the turret frame of the present utility model;
FIG. 4 shows a schematic diagram of the structure of the adjusting press frame of the utility model;
the figure shows: 1. a device body; 101. a baffle frame; 102. a first hydraulic telescoping rod; 103. a support frame; 104. an electromagnetic induction heating mechanism; 105. an infusion pump; 106. a spray pipe; 107. a through slot; 2. a transmission shaft; 3. a first gear; 4. a second gear; 5. a first rotating shaft; 6. a first motor; 7. a turntable frame; 8. rotating the top frame; 9. a bevel gear set; 10. a second motor; 11. adjusting a pressing frame; 1101. a third motor; 1102. a second rotating shaft; 1103. a first turret; 1104. a second hydraulic telescoping rod; 1105. a connecting frame; 1106. a push rod; 12. a material transferring frame; 1201. a fourth motor; 1202. a third rotating shaft; 1203. a second turret; 1204. a third hydraulic telescoping rod; 1205. a fixing frame; 1206. a fifth motor; 1207. a fourth rotating shaft; 1208. and (5) a hydraulic clamp.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions in the embodiments of the present utility model are clearly and completely described, and it is obvious that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
In order to solve the technical problems in the background technology, the following automatic feeding and discharging quenching device is provided:
referring to fig. 1-4, the automatic feeding and discharging quenching device provided by the utility model comprises a device body 1, wherein the top end in the device body 1 is penetrated and rotatably connected with a transmission shaft 2, a first gear 3 is penetrated and arranged on the outer ring of the transmission shaft 2 near the lower side, the first gear 3 is meshed and connected with a second gear 4, the second gear 4 is penetrated and arranged on a first rotating shaft 5, the first rotating shaft 5 is connected with a first motor 6, the first motor 6 is arranged on the top end in the device body 1, the upper end of the transmission shaft 2 is connected with a turntable frame 7, the center of the upper end of the turntable frame 7 is provided with an adjusting pressing frame 11, the upper end of the turntable frame 7 is penetrated and rotatably connected with a rotating top frame 8, the rotating top frame 8 is connected with a second motor 10 through a bevel gear set 9, the second motor 10 is arranged at the lower end of the turntable frame 7, and the left side and the right side of the device body 1 are provided with a rotating material frame 12.
The first motor 6, the first rotating shaft 5, the second gear 4, the first gear 3 and the transmission shaft 2 drive the turntable frame 7 to rotate, so that continuous machining of feeding, discharging and quenching of the steering knuckle is facilitated, the second motor 10 drives the rotating top frame 8 to rotate through the bevel gear set 9, and therefore the steering knuckle is driven to rotate, and uniform quenching of the steering knuckle is facilitated.
In this embodiment, the device body 1 includes a blocking frame 101, the upper end of the device body 1 is close to the rear side and is provided with the blocking frame 101, the upper end of the device body 1 is provided with a through slot 107, the through slot 107 is arranged on the inner side of the blocking frame 101, the device body 1 further includes a first hydraulic telescopic rod 102, the rear side of the blocking frame 101 is penetrated and provided with the first hydraulic telescopic rod 102, the front side of the first hydraulic telescopic rod 102 is connected and provided with a support frame 103, the front side of the support frame 103 is provided with an electromagnetic induction heating mechanism 104, an infusion pump 105 is arranged in the device body 1, the infusion pump 105 is connected with a spray pipe 106, and one end, far away from the infusion pump 105, of the spray pipe 106 is penetrated and arranged on the support frame 103.
The support frame 103 is pushed to be adjusted through the first hydraulic telescopic rod 102, the knuckle is heated and quenched through the electromagnetic induction heating mechanism 104, and the quenched knuckle is cooled through spraying water through the infusion pump 105 and the spray pipe 106.
Example two
As shown in fig. 1 to 4, on the basis of the above embodiment, the present embodiment further provides the following:
in this embodiment, the adjusting press frame 11 includes a third motor 1101, the adjusting press frame 11 is provided with the third motor 1101, the third motor 1101 is connected with a second rotating shaft 1102, the upper end of the second rotating shaft 1102 penetrates through the adjusting press frame 11 to be connected with a first rotating frame 1103, the upper end of the first rotating frame 1103 is provided with a second hydraulic telescopic rod 1104 in a penetrating manner, the lower end of the second hydraulic telescopic rod 1104 is connected with a connecting frame 1105, and the lower end of the connecting frame 1105 is rotationally connected with a push rod 1106.
The connecting frame 1105 is pushed to adjust through the second hydraulic telescopic rod 1104, and the ejector rod 1106 is matched with the rotating top frame 8 to tightly jack the steering knuckle.
Example III
As shown in fig. 1 to 4, on the basis of the above embodiment, the present embodiment further provides the following:
in this embodiment, the material transferring frame 12 includes a fourth motor 1201, a fourth motor 1201 is disposed in the material transferring frame 12, the fourth motor 1201 is connected with a third rotating shaft 1202, the upper end of the third rotating shaft 1202 penetrates through the material transferring frame 12 to be connected with a second rotating frame 1203, the upper end of the second rotating frame 1203 penetrates through to be provided with a third hydraulic telescopic rod 1204, the material transferring frame 12 further includes a fixing frame 1205, the lower end of the third hydraulic telescopic rod 1204 is connected to be provided with a fixing frame 1205, a fifth motor 1206 is disposed in the fixing frame 1205, the fifth motor 1206 is connected with a fourth rotating shaft 1207, and one end of the fourth rotating shaft 1207 penetrates through the fixing frame 1205 to be connected with a hydraulic clamp 1208.
The third hydraulic telescopic rod 1204 pushes the fixing frame 1205 to adjust, the hydraulic clamp 1208 is used for clamping the steering knuckle, the second rotating frame 1203 is driven to rotate under the action of the fourth motor 1201 and the third rotating shaft 1202, and the feeding and discharging of the steering knuckle are transferred.
The working principle and the using flow of the utility model are as follows:
the use state is as follows:
the first step: the third hydraulic telescopic rod 1204 on the right side is used for pushing the fixing frame 1205 to adjust, the hydraulic clamp 1208 is used for clamping the steering knuckle, the hydraulic clamp 1208 can be driven to rotate through the fourth rotating shaft 1207 under the action of the fifth motor 1206 according to conditions, the steering knuckle can be turned and adjusted conveniently, the steering knuckle is placed and fixed, the second rotating frame 1203 is driven to rotate under the action of the fourth motor 1201 and the third rotating shaft 1202, and the steering knuckle is transferred and fed to be placed on the rotating top frame 8 on the right side.
And a second step of: the first motor 6, the first rotating shaft 5, the second gear 4, the first gear 3 and the transmission shaft 2 drive the turntable frame 7 to rotate, the steering knuckle is rotated and transferred to be quenched, the connecting frame 1105 is pushed to be adjusted through the second hydraulic telescopic rod 1104, the steering knuckle is tightly jacked by the ejector rod 1106 and the rotating top frame 8, the supporting frame 103 is pushed to be adjusted through the first hydraulic telescopic rod 102, the steering knuckle is heated and quenched through the electromagnetic induction heating mechanism 104, the second motor 10 drives the rotating top frame 8 to rotate through the bevel gear set 9, the steering knuckle is driven to rotate, the steering knuckle is quenched evenly, and the quenched steering knuckle is cooled through spraying water through the infusion pump 105 and the spraying pipe 106.
And a third step of: the plurality of rotating top frames 8 arranged on the turntable frame 7 are rotationally adjusted under the action of the first motor 6, the first rotating shaft 5, the second gear 4, the first gear 3 and the transmission shaft 2, so that the knuckle feeding and discharging and quenching integrated processing is facilitated, the quenched knuckle is clamped and transferred to be discharged through the left hydraulic clamp 1208, each time the turntable frame 7 is rotationally adjusted, the first turntable 1103 is driven to be rotationally adjusted through the third motor 1101 and the second rotating shaft 1102, and the ejector rod 1106 is kept to be positioned in the direction of the electromagnetic induction heating mechanism 104.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.
Claims (6)
1. An automatic quenching device for feeding and discharging is characterized in that: including device body (1), top runs through in the device body (1) and is rotating and is being connected transmission shaft (2), transmission shaft (2) outer lane is running through near the below and is being set up first gear (3), first gear (3) meshing is being connected second gear (4), second gear (4) run through and are set up on first pivot (5), first pivot (5) are connected with first motor (6), first motor (6) set up on the top in the device body (1), transmission shaft (2) upper end connection is being provided with carousel frame (7), carousel frame (7) upper end center department is being provided with regulation pressure frame (11), carousel frame (7) upper end runs through and is rotating and is being connected rotating roof frame (8), rotating roof frame (8) are connected through bevel gear group (9) and second motor (10), second motor (10) set up the lower extreme at carousel frame (7), the left and right sides of device body (1) all are setting up carousel frame (12).
2. The automatic feeding and discharging quenching device according to claim 1, wherein: the device body (1) comprises a blocking frame (101), the blocking frame (101) is arranged at the upper end of the device body (1) close to the rear side, a through hole groove (107) is formed in the upper end of the device body (1), and the through hole groove (107) is formed in the inner side of the blocking frame (101).
3. The automatic feeding and discharging quenching device according to claim 2, wherein: the device body (1) further comprises a first hydraulic telescopic rod (102), the rear side of the baffle frame (101) is penetrated and provided with the first hydraulic telescopic rod (102), the front side of the first hydraulic telescopic rod (102) is connected and provided with a support frame (103), the front side of the support frame (103) is provided with an electromagnetic induction heating mechanism (104), the device body (1) is internally provided with an infusion pump (105), the infusion pump (105) is connected with a spray pipe (106), and one end of the spray pipe (106) far away from the infusion pump (105) is penetrated and arranged on the support frame (103).
4. The automatic feeding and discharging quenching device according to claim 1, wherein: the adjusting press frame (11) comprises a third motor (1101), the third motor (1101) is arranged in the adjusting press frame (11), the third motor (1101) is connected with a second rotating shaft (1102), the upper end of the second rotating shaft (1102) penetrates through the adjusting press frame (11) to be connected with a first rotating frame (1103), the upper end of the first rotating frame (1103) penetrates through to be provided with a second hydraulic telescopic rod (1104), the lower end of the second hydraulic telescopic rod (1104) is connected with a connecting frame (1105), and the lower end of the connecting frame (1105) is rotationally connected with a push rod (1106).
5. The automatic feeding and discharging quenching device according to claim 1, wherein: the material rotating frame (12) comprises a fourth motor (1201), the fourth motor (1201) is arranged in the material rotating frame (12), the fourth motor (1201) is connected with a third rotating shaft (1202), the upper end of the third rotating shaft (1202) penetrates through the material rotating frame (12) to be connected with a second rotating frame (1203), and the upper end of the second rotating frame (1203) penetrates through to be provided with a third hydraulic telescopic rod (1204).
6. The automatic feeding and discharging quenching device according to claim 5, wherein: the material rotating frame (12) further comprises a fixing frame (1205), the lower end of the third hydraulic telescopic rod (1204) is connected with the fixing frame (1205), a fifth motor (1206) is arranged in the fixing frame (1205), the fifth motor (1206) is connected with a fourth rotating shaft (1207), and one end of the fourth rotating shaft (1207) penetrates through the fixing frame (1205) to be connected with a hydraulic clamp (1208).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322127540.3U CN220432900U (en) | 2023-08-07 | 2023-08-07 | Automatic quenching device for feeding and discharging |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322127540.3U CN220432900U (en) | 2023-08-07 | 2023-08-07 | Automatic quenching device for feeding and discharging |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220432900U true CN220432900U (en) | 2024-02-02 |
Family
ID=89687018
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322127540.3U Active CN220432900U (en) | 2023-08-07 | 2023-08-07 | Automatic quenching device for feeding and discharging |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220432900U (en) |
-
2023
- 2023-08-07 CN CN202322127540.3U patent/CN220432900U/en active Active
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