CN220431639U - High-strength wear-resistant ledge - Google Patents
High-strength wear-resistant ledge Download PDFInfo
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- CN220431639U CN220431639U CN202321913049.7U CN202321913049U CN220431639U CN 220431639 U CN220431639 U CN 220431639U CN 202321913049 U CN202321913049 U CN 202321913049U CN 220431639 U CN220431639 U CN 220431639U
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- ledge
- welded
- wear
- deformation
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- 239000010410 layer Substances 0.000 claims abstract description 109
- 230000003064 anti-oxidating effect Effects 0.000 claims abstract description 15
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 13
- 230000002265 prevention Effects 0.000 claims abstract description 12
- 239000011241 protective layer Substances 0.000 claims abstract description 6
- 229910000677 High-carbon steel Inorganic materials 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 238000005728 strengthening Methods 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 229910000733 Li alloy Inorganic materials 0.000 claims description 3
- 229910000617 Mangalloy Inorganic materials 0.000 claims description 3
- GJPVPJBNBCITNZ-UHFFFAOYSA-N [N].[Mn].[Cr] Chemical compound [N].[Mn].[Cr] GJPVPJBNBCITNZ-UHFFFAOYSA-N 0.000 claims description 3
- 239000001989 lithium alloy Substances 0.000 claims description 3
- GCICAPWZNUIIDV-UHFFFAOYSA-N lithium magnesium Chemical compound [Li].[Mg] GCICAPWZNUIIDV-UHFFFAOYSA-N 0.000 claims description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 3
- 229910052721 tungsten Inorganic materials 0.000 claims description 3
- 239000010937 tungsten Substances 0.000 claims description 3
- 238000004026 adhesive bonding Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 6
- 230000003647 oxidation Effects 0.000 abstract description 4
- 238000007254 oxidation reaction Methods 0.000 abstract description 4
- 239000003292 glue Substances 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 7
- 230000006378 damage Effects 0.000 description 5
- 238000003466 welding Methods 0.000 description 4
- 230000001771 impaired effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
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- Coating By Spraying Or Casting (AREA)
Abstract
The utility model discloses a high-strength wear-resistant ledge, which comprises a ledge main body, wherein the bottom of the ledge main body is adhered with a buffer pad through glue, reinforcing ribs are welded on two sides of the ledge main body, the ledge main body comprises a base layer, a protective layer is arranged at the top of the base layer, a reinforcing layer is arranged at the bottom of the base layer, the protective layer comprises an anti-deformation layer, the bottom of the anti-deformation layer is welded with the base layer, an anti-oxidation layer is welded at the top of the anti-deformation layer, a wear-resistant layer is welded at the top of the anti-oxidation layer, and the anti-deformation layer is made of high carbon steel. According to the utility model, the deformation resistance layer, the oxidation resistance layer and the wear resistance layer are adopted, so that the ledge main body can be protected, the ledge main body can be effectively prevented from being damaged, and the ledge main body can be reinforced by adopting the reinforcing layer, the toughening layer and the fracture prevention layer, so that the ledge main body can be effectively prevented from being damaged in the working process.
Description
Technical Field
The utility model relates to the technical field of ledge walls, in particular to a high-strength wear-resistant ledge wall.
Background
The ledge is a protection component of the conveyor, can greatly protect the normal operation of the conveyor and reduce the operation loss, is an important component of the conveyor, and is usually cast by adopting a V-method casting process technology, so that the precision of products can be improved, the production period can be shortened, the production cost can be reduced, the discharge amount of sand can be greatly reduced, and the environmental pollution can be reduced.
However, the ledge has some defects in actual use, and most obviously, the ledge has lower strength, is easy to damage and deform in the use process, so that the ledge can not be used due to damage and deformation, resources are wasted, the surface of the ledge is easy to wear due to external factors in the use process, and the ledge is easy to oxidize and is rusted and damaged due to long-time use.
Therefore, it is necessary to invent a high strength wear ledge to solve the above problems.
Disclosure of Invention
The utility model aims to provide a high-strength wear-resistant ledge, which has the advantages of high strength and good protection, and solves the problems that the ledge is easy to damage and deform in the use process, cannot be used normally, is easy to damage due to external factors and reduces the service life of the ledge.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a wear-resisting ledge of high strength, includes the ledge main part, there is the blotter bottom of ledge main part through glue bonding, the both sides of ledge main part all weld the strengthening rib, the ledge main part includes the basic unit, the top of basic unit is provided with the inoxidizing coating, the bottom of basic unit is provided with the enhancement layer.
Preferably, the protective layer comprises an anti-deformation layer, the bottom of the anti-deformation layer is welded with the base layer, the top of the anti-deformation layer is welded with an anti-oxidation layer, and the top of the anti-oxidation layer is welded with a wear-resistant layer.
Preferably, the deformation-resistant layer is made of high-carbon steel, the oxidation-resistant layer is made of chromium-manganese-nitrogen steel, and the wear-resistant layer is made of high-manganese steel.
Preferably, the reinforcing layer comprises a fracture prevention layer, the top of the fracture prevention layer is welded with the base layer, the bottom of the fracture prevention layer is welded with a toughening layer, and the bottom of the toughening layer is welded with a reinforcing layer.
Preferably, the reinforcing layer is made of aluminum alloy, the toughening layer is made of tungsten steel, and the fracture preventing layer is made of magnesium-lithium alloy.
Compared with the prior art, the utility model has the following beneficial effects:
1. according to the utility model, the deformation-resistant layer, the oxidation-resistant layer and the wear-resistant layer are adopted, so that the ledge main body can be protected, the ledge main body can be effectively prevented from being damaged, and the service life of the ledge main body is prolonged;
2. the ledge body can be reinforced by adopting the reinforcing layer, the toughening layer and the fracture preventing layer, so that the ledge body can be effectively prevented from being damaged in the working process, and the ledge body can be conveniently used normally.
Drawings
FIG. 1 is an isometric view of the structure of the present utility model;
FIG. 2 is a partial cutaway perspective view of the ledge body of the present utility model;
FIG. 3 is a cross-sectional perspective view of the protective layer of the present utility model;
fig. 4 is a cut-away perspective view of a reinforcement layer of the present utility model.
In the figure: 1 ledge main body, 2 blotter, 3 strengthening rib, 4 basic unit, 5 inoxidizing coating, 6 enhancement layers, 7 anti deformation layer, 8 antioxidation coating, 9 wearing layer, 10 enhancement layer, 11 toughening layer, 12 fracture prevention layer.
Detailed Description
Referring to fig. 1-4, a high-strength wear-resistant ledge comprises a ledge body 1, wherein a cushion pad 2 is adhered to the bottom of the ledge body 1 through glue, reinforcing ribs 3 are welded on two sides of the ledge body 1, the ledge body 1 comprises a base layer 4, a protective layer 5 is arranged at the top of the base layer 4, and a reinforcing layer 6 is arranged at the bottom of the base layer 4.
The inoxidizing coating 5 includes anti deformation layer 7, and the bottom and the basic unit 4 welding of anti deformation layer 7, and anti oxidation layer 8 has been welded at the top of anti deformation layer 7, and anti wear layer 9 has been welded at the top of anti oxidation layer 8, through setting up anti deformation layer 7, can play anti deformation's effect, can prevent effectively that ledge main part 1 from warp because of external force in the use.
The material of anti deformation layer 7 is high carbon steel, and the material of antioxidation coating 8 is chromium manganese nitrogen steel, and the material of wearing layer 9 is high manganese steel, through setting up antioxidation coating 8, can play the effect of antioxidation, can prevent effectively that ledge main part 1 from being corroded.
The enhancement layer 6 includes prevents splitting layer 12, prevents splitting layer 12's top and basic unit 4 welding, prevents splitting layer 12's bottom welding has toughening layer 11, and toughening layer 11's bottom welding has enhancement layer 10, through setting up enhancement layer 10, can play the effect of reinforcing to ledge main part 1, can effectively improve the intensity of ledge main part 1.
The material of enhancement layer 10 is aluminum alloy, and the material of toughening layer 11 is tungsten steel, and the material of fracture prevention layer 12 is magnesium lithium alloy, through setting up toughening layer 11, can play the effect of toughening to ledge main part 1, can effectively improve the toughness of ledge main part 1.
During the use, cushion through blotter 2, can prevent effectively that ledge main part 1 is impaired because of the impact in the use, strengthen the both sides of ledge main part 1 through strengthening rib 3 simultaneously, can prevent effectively that ledge main part 1 from appearing deformation, when the surface of ledge main part 1 receives the friction, protect ledge main part 1 surface through wearing layer 9, can prevent effectively that ledge main part 1 from being worn and tearing, when being in humid environment, play the effect of antioxidation through antioxidation coating 8, can prevent effectively that ledge main part 1 from being rusted, when receiving external force, play the effect of anti deformation through anti deformation layer 7, can prevent effectively that ledge main part 1 from appearing deformation, through setting up fracture prevention layer 12, can play the effect of preventing the fracture, can prevent effectively that ledge main part 1 from appearing breaking because of external force.
To sum up: this wear-resisting ledge of high strength through anti deformation layer 7, oxidation resistant layer 8, wearing layer 9, enhancement layer 10, toughening layer 11 and fracture prevention layer 12, has solved and has appeared harm and deformation easily in the use, makes the unable normal use of ledge, easily impaired because of external factor, reduces ledge life's problem.
Claims (5)
1. The utility model provides a wear-resisting ledge of high strength, includes ledge main part (1), its characterized in that: the utility model discloses a ledge is characterized in that the bottom of ledge main part (1) has blotter (2) through glue bonding, strengthening rib (3) have all been welded to the both sides of ledge main part (1), ledge main part (1) include basic unit (4), the top of basic unit (4) is provided with inoxidizing coating (5), the bottom of basic unit (4) is provided with enhancement layer (6).
2. A high strength wear-resistant ledge as defined in claim 1, wherein: the protective layer (5) comprises an anti-deformation layer (7), the bottom of the anti-deformation layer (7) is welded with the base layer (4), an anti-oxidation layer (8) is welded at the top of the anti-deformation layer (7), and a wear-resistant layer (9) is welded at the top of the anti-oxidation layer (8).
3. A high strength wear-resistant ledge as defined in claim 2, wherein: the anti-deformation layer (7) is made of high-carbon steel, the anti-oxidation layer (8) is made of chromium-manganese-nitrogen steel, and the wear-resistant layer (9) is made of high-manganese steel.
4. A high strength wear-resistant ledge as defined in claim 1, wherein: the reinforcing layer (6) comprises a fracture prevention layer (12), the top of the fracture prevention layer (12) is welded with the base layer (4), a toughening layer (11) is welded at the bottom of the fracture prevention layer (12), and a reinforcing layer (10) is welded at the bottom of the toughening layer (11).
5. The high strength, wear resistant ledge of claim 4, wherein: the material of the reinforcing layer (10) is aluminum alloy, the material of the toughening layer (11) is tungsten steel, and the material of the fracture prevention layer (12) is magnesium-lithium alloy.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321913049.7U CN220431639U (en) | 2023-07-20 | 2023-07-20 | High-strength wear-resistant ledge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321913049.7U CN220431639U (en) | 2023-07-20 | 2023-07-20 | High-strength wear-resistant ledge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220431639U true CN220431639U (en) | 2024-02-02 |
Family
ID=89687465
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321913049.7U Active CN220431639U (en) | 2023-07-20 | 2023-07-20 | High-strength wear-resistant ledge |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220431639U (en) |
-
2023
- 2023-07-20 CN CN202321913049.7U patent/CN220431639U/en active Active
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