CN220426619U - Full-automatic multifunctional head pedaling machine - Google Patents
Full-automatic multifunctional head pedaling machine Download PDFInfo
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- CN220426619U CN220426619U CN202321929287.7U CN202321929287U CN220426619U CN 220426619 U CN220426619 U CN 220426619U CN 202321929287 U CN202321929287 U CN 202321929287U CN 220426619 U CN220426619 U CN 220426619U
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- pedaling
- horizontal moving
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- 238000003825 pressing Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 14
- 230000000903 blocking effect Effects 0.000 claims description 13
- 238000000748 compression moulding Methods 0.000 claims 2
- 229910000831 Steel Inorganic materials 0.000 abstract description 20
- 239000010959 steel Substances 0.000 abstract description 20
- 238000012545 processing Methods 0.000 abstract description 7
- 238000010438 heat treatment Methods 0.000 abstract description 4
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 239000003921 oil Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 241000272525 Anas platyrhynchos Species 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- 206010053615 Thermal burn Diseases 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The utility model discloses a full-automatic multifunctional head pedaling machine which comprises a frame, wherein an adjusting screw, a die opening and closing die and a head pedaling pressing die are sequentially arranged on the frame from left to right, the die opening and closing die comprises a fixed die and a movable die, the fixed die is fixedly connected to one side of the frame, the movable die is movably connected to the other side of the frame, the head pedaling pressing die comprises a die head seat, a lifting plate and a horizontal moving plate, one end of the die head seat facing the die opening and closing die is connected with at least one die head through a die head connector, a die cavity is arranged at one end of the die head facing the die opening and closing die, the die head seat is connected with the lifting plate, and the lifting plate is in lifting connection with the horizontal moving plate. In operation, one end of the hardware fitting is heated and then is placed on a fixed die of an opening and closing die, and round steel is clamped through the action of a movable die; then, the head is kicked and the die is operated, the horizontal moving plate moves to drive the die head on the die head seat to pressurize, so that the heating end of the round steel is shortened and thickened in the die cavity of the die, the processing is convenient, and the safety is improved.
Description
Technical Field
The utility model relates to the field of electric power fitting machining, in particular to a full-automatic multifunctional head pedaling machine.
Background
U, UK, UL link, extension pull rod, link bolt, turnbuckle, strain clamp anchor ring are among the national household electrical appliances net main network power transmission and distribution lines, and the pattern is various, the connection height and two board open file size are inconsistent.
In the production and processing, the head pedaling processing is needed. The traditional head-stamping process adopts the potential safety hazard of stamping heads of the punch, the heating end is clamped when the stamping heads are stamped by the punch, and the punch is placed in the die from the upper part of the die downwards, so that the die is easy to scald and is unsafe, and the potential safety hazard exists.
Disclosure of Invention
Aiming at the problems, the utility model provides the full-automatic multifunctional head pedaling machine which has the advantages of simple structure, convenient processing and improved safety.
The technical scheme of the utility model is as follows: a full-automatic multifunctional head pedaling machine, which comprises a frame, wherein an adjusting screw, a die opening and closing device and a head pedaling pressing die are sequentially arranged on the frame from left to right,
the left end of the frame is provided with a threaded hole, and the adjusting screw is movably connected in the threaded hole;
the opening and closing die comprises a fixed die and a movable die, the fixed die is fixedly connected with one side of the frame, the movable die is movably connected with the other side of the frame,
symmetrical positioning grooves are formed in the opposite surfaces of the fixed die and the movable die, hardware fittings are placed between the fixed die and the movable die, and one end of each hardware fitting is contacted with an adjusting screw rod;
the two sides of the frame, which are positioned on the movable mould, are respectively provided with a supporting component,
the support assembly comprises a hydraulic cylinder, a crank connecting rod and a material blocking arm, an upper supporting rod and a lower supporting rod are arranged on the inner side of the frame, the hydraulic cylinder is connected with the upper supporting rod, one end of the crank connecting rod is movably connected with a push rod of the hydraulic cylinder, the other end of the crank connecting rod is movably connected with the lower supporting rod, the material blocking arm is connected to the crank connecting rod, and the material blocking arm is positioned below the positioning groove;
the head-pedaling pressing die comprises a die head seat, a lifting plate and a horizontal moving plate,
the die head seat is connected with at least one die head through the die head connector towards one end of the die head seat, the die head is provided with a die cavity towards one end of the die head, the die head seat is connected with a lifting plate, the lifting plate is connected onto a horizontal moving plate in a lifting mode, and the horizontal moving plate is movably connected into the frame.
The movable mould is movably connected with the frame through a first hydraulic cylinder,
the horizontal moving plate is movably connected on the frame through a second hydraulic cylinder,
the lifting plate is movably connected to the horizontal moving plate through a lifting oil cylinder.
V-shaped sliding rails are respectively arranged on two sides of the interior of the frame, two sides of the horizontal moving plate are respectively in a V shape,
the horizontal moving plate is movably connected between the pair of V-shaped sliding rails.
The horizontal moving plate is provided with a guide groove, the lifting plate is provided with a guide rod, and the guide rod is movably arranged in the guide groove.
One end of the die head connector is provided with a mounting groove, the other end is provided with a boss,
the setting groove is used for placing the die head, and the boss is used for being embedded into the die head seat.
And an auxiliary cavity is arranged at one end of the positioning groove, facing the compression mold cavity, and is used for connecting the compression mold cavity.
The first hydraulic cylinder, the second hydraulic cylinder and the lifting cylinder are respectively controlled by a PLC controller.
The intelligent control system further comprises a foot switch, and the foot switch is connected with the PLC.
The device also comprises an infrared photoelectric switch, a support plate is arranged on one side of the frame, which is positioned on the fixed die,
the infrared photoelectric switch is arranged on the supporting plate and is used for being connected with the PLC.
In operation, one end of a hardware fitting (namely round steel) is heated and then placed on a fixed die of an opening and closing die, at the moment, the round steel contacts an adjusting screw rod, and the round steel is clamped through the action of a movable die; then, the head is kicked and the die is pressed, the horizontal moving plate moves to drive the die head on the die head seat to pressurize, so that the heating end of the round steel is shortened and thickened in the die cavity of the die, and the round steel is pressed into duck egg shape, thereby facilitating the subsequent manufacturing of forging hanging rings, extension pull rods, strain clamp steel anchor rings and bolt hexagonal head blanks.
The utility model is convenient to process and improves the safety.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. In the drawings, the various elements are not necessarily drawn to scale.
Figure 1 is a schematic view of the structure of the present utility model,
figure 2 is a schematic view of the structure of the mold opening and closing,
figure 3 is a schematic view of the structure of the pedaling head stamper,
figure 4 is a schematic diagram of the structure of the pedaling head die,
figure 5 is a schematic view of the structure of a round steel one-time pedal head,
figure 6 is a schematic structural view of a round steel secondary pedal head,
FIG. 7 is a schematic structural view of a support assembly;
in the figure, 1 is a frame, 2 is an adjusting screw,
3 is an opening and closing die, 31 is a fixed die, 32 is a movable die, 33 is a positioning groove, 34 is a hydraulic cylinder I, 35 is an auxiliary cavity,
4 is a die, 41 is a die holder, 42 is a lifting plate, 43 is a horizontal moving plate, 44 is a die connector, 441 is a mounting groove, 442 is a boss, 45 is a die, 46 is a die cavity, 47 is a hydraulic cylinder two, 48 is a lifting cylinder, 49 is a guide rod,
5 is a V-shaped slide rail, 6 is round steel,
7 is a supporting component, 71 is a hydraulic cylinder, 72 is a crank connecting rod, 73 is a material blocking arm, 74 is an upper supporting rod, 75 is a lower supporting rod,
8 is an infrared photoelectric switch and 9 is a support plate.
Detailed Description
Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.
In the description of the present utility model, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model. In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The utility model is shown in figures 1-7, a full-automatic multifunctional head pedaling machine comprises a frame 1, an adjusting screw 2, an opening and closing die 3 and a head pedaling pressing die 4 are sequentially arranged on the frame from left to right,
the left end of the frame 1 is provided with a threaded hole, and the adjusting screw 2 is movably connected in the threaded hole; the adjusting screw is arranged, so that the distance can be conveniently adjusted, and the jacking actions of different hardware fittings can be adapted;
the mold opening and closing 3 comprises a fixed mold 31 and a movable mold 32, wherein the fixed mold 31 is fixedly connected to one side of the frame, the movable mold 32 is movably connected to the other side of the frame,
symmetrical positioning grooves 33 are formed in the opposite surfaces of the fixed die 31 and the movable die 32, hardware fittings are placed between the fixed die and the movable die, and one end of each hardware fitting is contacted with an adjusting screw;
also comprises a pair of supporting components 7 which are arranged on the frame and positioned at two sides of the movable mould,
the supporting component 7 comprises a hydraulic cylinder 71, a crank connecting rod 72 and a material blocking arm 73, an upper supporting rod 74 and a lower supporting rod 75 are arranged on the inner side of the frame, the hydraulic cylinder 71 is connected with the upper supporting rod 74, one end of the crank connecting rod 72 is movably connected with a push rod of the hydraulic cylinder, the other end of the crank connecting rod 72 is movably connected with the lower supporting rod, the material blocking arm 73 is connected onto the crank connecting rod 72, and the material blocking arm 73 is located below the positioning groove 33.
In operation, one end of the hardware fitting (namely round steel) is heated and then placed on the fixed die of the opening and closing die, at the moment, the hardware fitting is located in the accommodating groove of the fixed die, and the material blocking arms in the pair of supporting components are located below the accommodating groove, so that the hardware fitting is supported conveniently, and then the movable die moves to be closed for processing. Thus, the labor is conveniently saved, and the long-time handheld operation of operators is avoided.
After processing, the movable mould moves, so that in the mould opening state, the round steel is positioned on a pair of material blocking arms; the hydraulic cylinder drives the crank connecting rod to rotate, the crank connecting rod drives the material blocking arm to move downwards, and at the moment, the hardware fitting demoulding after the head is kicked is completed.
The head-pedaling compression mold 4 comprises a mold base 41, a lifting plate 42 and a horizontal moving plate 43,
the one end of die head seat 41 towards opening and closing die 3 passes through die head connector 44 and connects at least one die head 45, the one end of die head towards opening and closing die is equipped with moulding-die cavity 46, die head seat connects lifter plate 42, lifter plate 42 goes up and down to connect on horizontal movable plate 43, horizontal movable plate 43 swing joint is in frame 1. At least one die head is arranged, and the die head can be arranged according to different processed hardware fittings, for example, two die heads are arranged, and pre-pressing is performed firstly, and then press forming is performed; the round steel is pre-pressed by the lower die head in the figure 3 to form the structure of figure 5, and then is pressed by the upper die head to form the product of figure 6.
In operation, one end of a hardware fitting (namely round steel 6) is heated and then placed on a fixed die of an opening and closing die, at the moment, the round steel contacts an adjusting screw rod, and the round steel is clamped through the action of a movable die; then, the head is kicked and the die is pressed, the horizontal moving plate moves to drive the die head on the die head seat to pressurize, so that the heating end of the round steel is shortened and thickened in the die cavity of the die, and the round steel is pressed into duck egg shape, thereby facilitating the subsequent manufacturing of forging hanging rings, extension pull rods, strain clamp steel anchor rings and bolt hexagonal head blanks.
The movable mould 32 is movably connected to the frame through a first hydraulic cylinder 34,
the horizontal moving plate 43 is movably connected to the frame through a second hydraulic cylinder 47,
the lifting plate 42 is movably connected to the horizontal moving plate through a lifting oil cylinder 48.
Thus, the movable mould is driven by the first hydraulic cylinder to move on the frame, and the mould is closed;
the horizontal translation plate is driven by the hydraulic cylinder II so as to move;
the lifting plate performs lifting action through the lifting oil cylinder.
When in installation, different cylinder bodies are connected to the frame or the lifting plate, and the hydraulic push rod is connected to the movable mould or the horizontal moving plate.
V-shaped slide rails 5 are respectively arranged on two sides of the interior of the frame, two sides of the horizontal translation plate are respectively in a V shape,
the horizontal moving plate 43 is movably connected between a pair of V-shaped slide rails 5.
The V-shaped sliding rail is arranged, so that the sliding reliability of the horizontal sliding plate is improved.
The horizontal moving plate is provided with a guide groove, the lifting plate is provided with a guide rod 49, and the guide rod is movably arranged in the guide groove.
And the connecting mode of the guide rod and the guide groove is arranged, so that the lifting stability of the die head seat is improved.
One end of the die connector 44 is provided with a seating groove 441, the other end is provided with a boss 442,
the setting groove is used for placing the die head, and the boss is used for being embedded into the die head seat.
Thus, the die head connector is convenient to connect with the die head and simultaneously is convenient to connect with the die head seat.
An auxiliary cavity 35 is arranged at one end of the positioning groove facing the compression mold cavity, and the auxiliary cavity is used for connecting the compression mold cavity.
The auxiliary cavity is arranged, so that the shape of the processing hardware fitting can be adapted and matched.
The first hydraulic cylinder 34, the second hydraulic cylinder 47 and the lifting cylinder 48 are respectively controlled by a PLC controller.
The first hydraulic cylinder, the second hydraulic cylinder and the lifting cylinder are controlled by the PLC, so that the automatic control is convenient, and the operation is reliable. The action form is conventional technology, and the PLC controller drives the hydraulic pump to provide hydraulic oil for the control loop, and the PLC controller controls the reversing valve to drive the oil cylinder to stretch out and draw back.
The intelligent control system further comprises a foot switch, and the foot switch is connected with the PLC.
The pedal switch is arranged to be connected with the PLC controller, so that the switch operation is conveniently performed through the pedal.
Also comprises an infrared photoelectric switch 8, one side of the frame positioned on the fixed die is provided with a supporting plate 9,
the infrared photoelectric switch is arranged on the supporting plate and is used for being connected with the PLC.
And an infrared photoelectric switch is arranged, and when an induction operator discharges materials, the PLC controller controls the movable die to act, so that the die is closed.
For the purposes of this disclosure, the following points are also described:
(1) The drawings of the embodiments disclosed in the present application relate only to the structures related to the embodiments disclosed in the present application, and other structures can refer to common designs;
(2) The embodiments disclosed herein and features of the embodiments may be combined with each other to arrive at new embodiments without conflict;
the above is only a specific embodiment disclosed in the present application, but the protection scope of the present disclosure is not limited thereto, and the protection scope of the present application shall be subject to the protection scope of the claims.
Claims (9)
1. A full-automatic multifunctional head pedaling machine comprises a frame, and is characterized in that an adjusting screw, a die opening and closing device and a head pedaling pressing die are sequentially arranged on the frame from left to right,
the left end of the frame is provided with a threaded hole, and the adjusting screw is movably connected in the threaded hole;
the opening and closing die comprises a fixed die and a movable die, the fixed die is fixedly connected with one side of the frame, the movable die is movably connected with the other side of the frame,
symmetrical positioning grooves are formed in the opposite surfaces of the fixed die and the movable die, a hardware fitting is placed between the fixed die and the movable die, and one end of the hardware fitting is used for contacting an adjusting screw;
the two sides of the frame, which are positioned on the movable mould, are respectively provided with a supporting component,
the support assembly comprises a hydraulic cylinder, a crank connecting rod and a material blocking arm, an upper supporting rod and a lower supporting rod are arranged on the inner side of the frame, the hydraulic cylinder is connected with the upper supporting rod, one end of the crank connecting rod is movably connected with a push rod of the hydraulic cylinder, the other end of the crank connecting rod is movably connected with the lower supporting rod, the material blocking arm is connected to the crank connecting rod, and the material blocking arm is positioned below the positioning groove;
the head-pedaling pressing die comprises a die head seat, a lifting plate and a horizontal moving plate,
the die head seat is connected with at least one die head through the die head connector towards one end of the die head seat, the die head is provided with a die cavity towards one end of the die head, the die head seat is connected with a lifting plate, the lifting plate is connected onto a horizontal moving plate in a lifting mode, and the horizontal moving plate is movably connected into the frame.
2. The full-automatic multifunctional head pedaling machine according to claim 1, wherein the movable die is movably connected to the frame through a hydraulic cylinder I,
the horizontal moving plate is movably connected on the frame through a second hydraulic cylinder,
the lifting plate is movably connected to the horizontal moving plate through a lifting oil cylinder.
3. The full-automatic multifunctional head pedaling machine according to claim 1, wherein the two sides of the interior of the frame are respectively provided with V-shaped sliding rails, the two sides of the horizontal moving plate are respectively V-shaped,
the horizontal moving plate is movably connected between the pair of V-shaped sliding rails.
4. The full-automatic multifunctional head pedaling machine according to claim 1, wherein the horizontal moving plate is provided with a guide groove, the lifting plate is provided with a guide rod, and the guide rod is movably arranged in the guide groove.
5. The full-automatic multifunctional head pedaling machine according to claim 1, wherein one end of the die head connector is provided with a mounting groove, the other end is provided with a boss,
the setting groove is used for placing the die head, and the boss is used for being embedded into the die head seat.
6. The full-automatic multifunctional head kicking machine according to claim 1, wherein an auxiliary cavity is formed at one end of the positioning groove facing the compression molding cavity, and the auxiliary cavity is used for connecting the compression molding cavity.
7. The full-automatic multifunctional head pedaling machine according to claim 2, wherein the first hydraulic cylinder, the second hydraulic cylinder and the lifting cylinder are respectively controlled by a PLC controller.
8. The fully automatic multi-functional head pedaling machine according to claim 7, further comprising a foot switch, wherein the foot switch is connected to the PLC controller.
9. The full-automatic multifunctional head pedaling machine according to claim 7, further comprising an infrared photoelectric switch, wherein a support plate is arranged on one side of the frame positioned on the fixed die,
the infrared photoelectric switch is arranged on the supporting plate and is used for being connected with the PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321929287.7U CN220426619U (en) | 2023-07-20 | 2023-07-20 | Full-automatic multifunctional head pedaling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321929287.7U CN220426619U (en) | 2023-07-20 | 2023-07-20 | Full-automatic multifunctional head pedaling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220426619U true CN220426619U (en) | 2024-02-02 |
Family
ID=89689612
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321929287.7U Active CN220426619U (en) | 2023-07-20 | 2023-07-20 | Full-automatic multifunctional head pedaling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220426619U (en) |
-
2023
- 2023-07-20 CN CN202321929287.7U patent/CN220426619U/en active Active
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