CN220422522U - Pre-cutting device of pulverizer - Google Patents

Pre-cutting device of pulverizer Download PDF

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Publication number
CN220422522U
CN220422522U CN202322125748.1U CN202322125748U CN220422522U CN 220422522 U CN220422522 U CN 220422522U CN 202322125748 U CN202322125748 U CN 202322125748U CN 220422522 U CN220422522 U CN 220422522U
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platform
frame
fixed
cutting
straw
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牛凯
赵兴统
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Jinan Lvzhiyuan Environmental Protection Machinery Co ltd
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Jinan Lvzhiyuan Environmental Protection Machinery Co ltd
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Abstract

本实用新型公开了粉碎机预切割装置,包括平台和设于平台上端的框架,所述框架左右两端分别设有进料口和出料口,所述平台内部设有传送带装置,所述平台上端面固定设有用于压实秸秆的压辊装置,所述框架内侧且位于出料口上方设有切割装置,所述压辊装置包括固定设于平台上端面的两个弹性腔体组件,两个弹性腔体组件分布在传送带装置的两侧,且两个弹性腔体组件上端之间转动连接设有压辊,本实用新型与现有技术相比优点在于:减少切割堆积现象,弹性腔体组件的设计可以适应秸秆的不规则形状,利用弹簧的回复力和压辊的自重对秸秆进行压实整平,减少了秸秆堆积在切割装置中的可能性,确保切割过程的顺畅进行。

The utility model discloses a pre-cutting device for a pulverizer, which includes a platform and a frame located at the upper end of the platform. The left and right ends of the frame are respectively provided with an inlet and an outlet. A conveyor belt device is provided inside the platform. The platform A pressure roller device for compacting straw is fixed on the upper end surface, and a cutting device is provided on the inside of the frame and above the discharge port. The pressure roller device includes two elastic cavity components fixed on the upper end surface of the platform. Two elastic cavity assemblies are distributed on both sides of the conveyor belt device, and the upper ends of the two elastic cavity assemblies are rotatably connected with pressure rollers. Compared with the existing technology, the advantage of this utility model is that it reduces cutting and accumulation phenomena, and the elastic cavity components The design of the component can adapt to the irregular shape of the straw. It uses the restoring force of the spring and the dead weight of the pressure roller to compact and level the straw, reducing the possibility of straw accumulation in the cutting device and ensuring a smooth cutting process.

Description

粉碎机预切割装置Crusher pre-cutting device

技术领域Technical field

本实用新型涉及空气除尘装置技术领域,具体是指粉碎机预切割装置。The utility model relates to the technical field of air dust removal devices, specifically to a crusher pre-cutting device.

背景技术Background technique

在生物质颗粒生产过程中,秸秆作为一种常见的原料,在粉碎前需要预先切割为适当的尺寸,以便更好地用于后续的颗粒制作。然而,由于秸秆的繁杂形态和细长的特点,传统的切割方法往往效率较低,并且容易导致切割不顺畅、堆积和刀片卡住等问题。因此,需要一种更高效、稳定的预切割装置,以提供更好的处理秸秆的能力。In the production process of biomass pellets, straw, as a common raw material, needs to be pre-cut into appropriate sizes before crushing so that it can be better used in subsequent pellet production. However, due to the complex shape and slender characteristics of straw, traditional cutting methods are often less efficient and can easily lead to problems such as unsmooth cutting, accumulation, and blade jamming. Therefore, a more efficient and stable pre-cutting device is needed to provide better straw processing capabilities.

实用新型内容Utility model content

本实用新型专利的目的是提供一种粉碎机预切割装置,通过使用特定的结构和组件,解决由于秸秆的繁杂形态而产生的切割不顺畅、堆积和刀片卡住等问题。The purpose of this utility model patent is to provide a crusher pre-cutting device that uses specific structures and components to solve problems such as unsmooth cutting, accumulation, and blade jamming caused by the complicated shapes of straw.

为解决上述技术问题,本实用新型的技术方案为:粉碎机预切割装置,包括平台和设于平台上端的框架,所述框架左右两端分别设有进料口和出料口,所述平台内部设有传送带装置,所述平台上端面固定设有用于压实秸秆的压辊装置,所述框架内侧且位于出料口上方设有切割装置,所述压辊装置包括固定设于平台上端面的两个弹性腔体组件,两个弹性腔体组件分布在传送带装置的两侧,且两个弹性腔体组件上端之间转动连接设有压辊。In order to solve the above technical problems, the technical solution of the present invention is: a crusher pre-cutting device, including a platform and a frame located at the upper end of the platform. The left and right ends of the frame are respectively provided with an inlet and an outlet. The platform There is a conveyor belt device inside, and a pressure roller device for compacting straw is fixed on the upper end of the platform. A cutting device is installed on the inside of the frame and above the discharge port. The pressure roller device includes a pressure roller device fixed on the upper end of the platform. The two elastic cavity components are distributed on both sides of the conveyor belt device, and the upper ends of the two elastic cavity components are rotatably connected with a pressure roller.

进一步地,所述弹性腔体组件包括固定设于平台上端面的腔体,所述腔体内部插动连接设有导杆,导杆伸入至腔体内部的一端套设有弹簧,导杆下端固定设有限位板,压辊转动设于导杆伸出腔体的上端。Further, the elastic cavity assembly includes a cavity fixed on the upper end surface of the platform, a guide rod is plugged into the cavity, and one end of the guide rod extending into the cavity is covered with a spring, and the guide rod is inserted into the cavity. The lower end is fixedly equipped with a limit plate, and the pressure roller is rotated and installed at the upper end of the guide rod extending out of the cavity.

进一步地,所述切割装置包括滑动设于框架内侧的刀片,还包括固定设于框架外侧的电机,电机的驱动轴伸入至框架内部的一端固定设有圆盘,圆盘上固定设有偏心轴,偏心轴上转动设有连杆,连杆的另一端铰接设于刀片上端,通过电机转动带动刀片上下往复,对秸秆进行切割。Further, the cutting device includes a blade slidably disposed inside the frame, and a motor fixedly disposed outside the frame. A disc is fixed at one end of the motor's drive shaft extending into the inside of the frame, and an eccentric disc is fixedly disposed on the disc. There is a connecting rod rotating on the eccentric shaft, and the other end of the connecting rod is hingedly mounted on the upper end of the blade. The motor rotates to drive the blade to reciprocate up and down to cut the straw.

进一步地,所述框架内侧面固定设有直线导轨,所述刀片侧面固定设有与直线导轨匹配滑动的滑块。Furthermore, a linear guide rail is fixed on the inner side of the frame, and a slider that matches and slides with the linear guide rail is fixed on the side of the blade.

进一步地,所述平台上端面且位于刀片正下方设有切割台。Further, a cutting table is provided on the upper end surface of the platform and directly below the blade.

本实用新型与现有技术相比优点在于:Compared with the existing technology, the advantages of this utility model are:

1)提高切割效率:通过采用传送带装置和切割装置的组合,可以实现秸秆的连续输送和快速切割,提高了切割的效率。1) Improve cutting efficiency: By using a combination of conveyor belt device and cutting device, continuous transportation and rapid cutting of straw can be achieved, improving cutting efficiency.

2)减少切割堆积现象:弹性腔体组件的设计可以适应秸秆的不规则形状,利用弹簧的回复力和压辊的自重对秸秆进行压实整平,减少了秸秆堆积在切割装置中的可能性,确保切割过程的顺畅进行。2) Reduce the phenomenon of cutting and accumulation: The design of the elastic cavity component can adapt to the irregular shape of the straw, using the restoring force of the spring and the self-weight of the pressure roller to compact and level the straw, reducing the possibility of straw accumulation in the cutting device. , ensuring the smooth progress of the cutting process.

3)预防刀片卡住:通过将刀片与直线导轨和滑块相匹配,确保刀片的稳定运动,减少了刀片卡住的风险,提高了切割的稳定性。3) Prevent blade jamming: By matching the blade with the linear guide rail and slider, the stable movement of the blade is ensured, reducing the risk of blade jamming and improving cutting stability.

4)简化操作和维护:该装置的设计简单,操作方便,并且刀片的上下往复运动由电机驱动,降低了操作人员的劳动强度,并减少了维护和保养的需要。4) Simplified operation and maintenance: The device has a simple design and is easy to operate, and the up and down reciprocating motion of the blade is driven by a motor, which reduces the labor intensity of the operator and reduces the need for maintenance and upkeep.

综上所述,本实用新型专利的粉碎机预切割装置通过解决秸秆切割过程中的堆积、卡住等问题,提高了切割效率,确保了切割的稳定性,对生物质颗粒生产具有重要的实用价值和经济效益。To sum up, the pulverizer pre-cutting device patented by the present utility model improves cutting efficiency and ensures the stability of cutting by solving problems such as accumulation and jamming during straw cutting, and is of important practical significance for the production of biomass pellets. value and economic benefits.

附图说明Description of the drawings

图1是本实用新型粉碎机预切割装置的主视结构示意图。Figure 1 is a schematic front structural view of the pre-cutting device of the pulverizer of the present invention.

图2是本实用新型粉碎机预切割装置的左视结构示意图。Figure 2 is a schematic left structural diagram of the pre-cutting device of the pulverizer of the present invention.

图3是本实用新型粉碎机预切割装置的压辊装置的左视结构示意图。Figure 3 is a schematic left structural view of the pressure roller device of the pre-cutting device of the pulverizer of the present invention.

如图所示:1、平台;2、框架;3、进料口;4、出料口;5、传送带装置;6、压辊;7、腔体;8、导杆;9、弹簧;10、限位板;11、刀片;12、电机;13、圆盘;14、偏心轴;15、连杆;16、直线导轨;17、滑块;18、切割台;19、传送带装置。As shown in the figure: 1. Platform; 2. Frame; 3. Feed port; 4. Discharge port; 5. Conveyor belt device; 6. Pressure roller; 7. Cavity; 8. Guide rod; 9. Spring; 10 , Limit plate; 11. Blade; 12. Motor; 13. Disc; 14. Eccentric shaft; 15. Connecting rod; 16. Linear guide rail; 17. Slider; 18. Cutting table; 19. Conveyor belt device.

具体实施方式Detailed ways

在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“内”、“外”、“中心”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", "center", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the indicated device or element must have a specific orientation, structure and operation. Therefore, it cannot be understood as a limitation of the present invention.

在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设有”、“安装”、“相连”、“连接”等应做广义理解,例如、可以是固定连接,也可以是可拆卸连接,或一体式连接,可以是机械连接,也可以是电连接,可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should also be noted that, unless otherwise explicitly stipulated and limited, the terms "provided", "installed", "connected", "connected", etc. should be understood in a broad sense. For example, it can be A fixed connection can also be a detachable connection or an integrated connection. It can be a mechanical connection or an electrical connection. It can be a direct connection or an indirect connection through an intermediate medium. It can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

下面结合附图对本实用新型做进一步的详细说明。The utility model will be further described in detail below in conjunction with the accompanying drawings.

结合附图1至附图3,粉碎机预切割装置,包括平台1和设于平台上端的框架2,所述框架2左右两端分别设有进料口3和出料口4,所述平台1内部设有传送带装置19,所述平台1上端面固定设有用于压实秸秆的压辊装置,所述框架2内侧且位于出料口4上方设有切割装置,所述压辊装置包括固定设于平台1上端面的两个弹性腔体组件5,两个弹性腔体组件5分布在传送带装置19的两侧,且两个弹性腔体组件5上端之间转动连接设有压辊6,所述框架2内侧面固定设有直线导轨16,所述刀片11侧面固定设有与直线导轨16匹配滑动的滑块17,所述平台1上端面且位于刀片11正下方设有切割台18。With reference to Figures 1 to 3, the crusher pre-cutting device includes a platform 1 and a frame 2 located at the upper end of the platform. The left and right ends of the frame 2 are respectively provided with an inlet 3 and an outlet 4. The platform 1 is equipped with a conveyor belt device 19 inside, and a pressure roller device for compacting straw is fixed on the upper end surface of the platform 1. A cutting device is installed inside the frame 2 and above the discharge port 4. The pressure roller device includes a fixed Two elastic cavity components 5 are provided on the upper end surface of the platform 1. The two elastic cavity components 5 are distributed on both sides of the conveyor belt device 19, and a pressure roller 6 is rotatably connected between the upper ends of the two elastic cavity components 5. A linear guide rail 16 is fixed on the inner side of the frame 2 , a slider 17 that matches and slides with the linear guide rail 16 is fixed on the side of the blade 11 , and a cutting table 18 is installed on the upper end of the platform 1 and directly below the blade 11 .

所述弹性腔体组件5包括固定设于平台1上端面的腔体7,所述腔体7内部插动连接设有导杆8,导杆8伸入至腔体7内部的一端套设有弹簧9,导杆8下端固定设有限位板10,压辊6转动设于导杆8伸出腔体7的上端。The elastic cavity component 5 includes a cavity 7 fixed on the upper end surface of the platform 1. A guide rod 8 is inserted and connected inside the cavity 7. One end of the guide rod 8 extends into the cavity 7 and is covered with a guide rod 8. The spring 9 and the lower end of the guide rod 8 are fixed with a limit plate 10, and the pressure roller 6 is rotated and installed at the upper end of the guide rod 8 extending out of the cavity 7.

所述切割装置包括滑动设于框架2内侧的刀片11,还包括固定设于框架2外侧的电机12,电机12的驱动轴伸入至框架2内部的一端固定设有圆盘13,圆盘13上固定设有偏心轴14,偏心轴14上转动设有连杆15,连杆15的另一端铰接设于刀片11上端,通过电机转动带动刀片11上下往复,对秸秆进行切割。The cutting device includes a blade 11 slidably disposed inside the frame 2, and a motor 12 fixedly disposed outside the frame 2. The driving shaft of the motor 12 extends into the frame 2 and is fixed with a disc 13 at one end thereof. An eccentric shaft 14 is fixed on the upper end of the blade, and a connecting rod 15 is rotated on the eccentric shaft 14. The other end of the connecting rod 15 is hingedly mounted on the upper end of the blade 11. The blade 11 is driven by the rotation of the motor to reciprocate up and down to cut the straw.

本实用新型的具体实施方式:本实用新型在使用前,先连接外部电源,秸秆从进料口3进入框架2内,在传送带装置19在带动下,秸秆向框架2内侧移动,传送带装置19自带电机,整体结构为现有成熟技术,因此本方案中不再详细描述,秸秆在传送带装置19的带动下首先经过压辊装置,在压辊6和弹簧9的作用下,秸秆被压实整平,然后进入切割部分,启动电机12,带动圆盘13转动,从而在连杆15的作用下带动刀片11上下往复运动对经过其下方的秸秆进行切割,切割后的秸秆从出料口4排出,进入下一步粉碎。Specific embodiments of the utility model: Before using the utility model, first connect the external power supply, and the straw enters the frame 2 from the feed port 3. Driven by the conveyor belt device 19, the straw moves toward the inside of the frame 2, and the conveyor belt device 19 automatically With a motor, the overall structure is an existing mature technology, so it will not be described in detail in this plan. Driven by the conveyor belt device 19, the straw first passes through the pressure roller device. Under the action of the pressure roller 6 and the spring 9, the straw is compacted and completely level, then enter the cutting part, start the motor 12, drive the disk 13 to rotate, thereby driving the blade 11 to reciprocate up and down under the action of the connecting rod 15 to cut the straw passing underneath it, and the cut straw is discharged from the discharge port 4 , enter the next step of crushing.

以上对本实用新型及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The present utility model and its embodiments have been described above. This description is not limiting. What is shown in the drawings is only one embodiment of the utility model, and the actual structure is not limited thereto. In short, if a person of ordinary skill in the art is inspired by it and without departing from the creative purpose of the present utility model, can design a similar structural method and embodiment to the technical solution without creativity, they shall all fall under the protection of the present utility model. scope.

Claims (3)

1.粉碎机预切割装置,包括平台(1)和设于平台上端的框架(2),所述框架(2)左右两端分别设有进料口(3)和出料口(4),其特征在于:所述平台(1)内部设有传送带装置(19),所述平台(1)上端面固定设有用于压实秸秆的压辊装置,所述框架(2)内侧且位于出料口(4)上方设有切割装置,所述压辊装置包括固定设于平台(1)上端面的两个弹性腔体组件(5),两个弹性腔体组件(5)分布在传送带装置(19)的两侧,且两个弹性腔体组件(5)上端之间转动连接设有压辊(6),所述切割装置包括滑动设于框架(2)内侧的刀片(11),还包括固定设于框架(2)外侧的电机(12),电机(12)的驱动轴伸入至框架(2)内部的一端固定设有圆盘(13),圆盘(13)上固定设有偏心轴(14),偏心轴(14)上转动设有连杆(15),连杆(15)的另一端铰接设于刀片(11)上端,通过电机转动带动刀片(11)上下往复,对秸秆进行切割,所述框架(2)内侧面固定设有直线导轨(16),所述刀片(11)侧面固定设有与直线导轨(16)匹配滑动的滑块(17)。1. Crusher pre-cutting device, including a platform (1) and a frame (2) located at the upper end of the platform. The left and right ends of the frame (2) are respectively provided with an inlet (3) and an outlet (4). It is characterized in that: there is a conveyor belt device (19) inside the platform (1), a pressure roller device for compacting straw is fixed on the upper end surface of the platform (1), and the frame (2) is located inside the discharging device. There is a cutting device above the mouth (4). The pressure roller device includes two elastic cavity components (5) fixed on the upper end surface of the platform (1). The two elastic cavity components (5) are distributed on the conveyor belt device ( There are pressure rollers (6) on both sides of the two elastic cavity components (5) and rotatingly connected between the upper ends of the two elastic cavity components (5). The cutting device includes a blade (11) slidingly provided on the inside of the frame (2), and also includes The motor (12) is fixedly installed on the outside of the frame (2). The drive shaft of the motor (12) extends into the frame (2) and is fixed with a disc (13) at one end. The disc (13) is fixed with an eccentric The shaft (14) is provided with a connecting rod (15) that rotates on the eccentric shaft (14). The other end of the connecting rod (15) is hingedly mounted on the upper end of the blade (11). The blade (11) is driven by the rotation of the motor to reciprocate up and down, cutting the straw. For cutting, a linear guide rail (16) is fixed on the inner side of the frame (2), and a slider (17) that matches and slides with the linear guide rail (16) is fixed on the side of the blade (11). 2.根据权利要求1所述的粉碎机预切割装置,其特征在于:所述弹性腔体组件(5)包括固定设于平台(1)上端面的腔体(7),所述腔体(7)内部插动连接设有导杆(8),导杆(8)伸入至腔体(7)内部的一端套设有弹簧(9),导杆(8)下端固定设有限位板(10),压辊(6)转动设于导杆(8)伸出腔体(7)的上端。2. The pulverizer pre-cutting device according to claim 1, characterized in that: the elastic cavity assembly (5) includes a cavity (7) fixed on the upper end surface of the platform (1), and the cavity (7) 7) The internal plug-in connection is provided with a guide rod (8). One end of the guide rod (8) that extends into the cavity (7) is covered with a spring (9). The lower end of the guide rod (8) is fixed with a limit plate ( 10), the pressure roller (6) is rotated and located at the upper end of the guide rod (8) extending out of the cavity (7). 3.根据权利要求1所述的粉碎机预切割装置,其特征在于:所述平台(1)上端面且位于刀片(11)正下方设有切割台(18)。3. The crusher pre-cutting device according to claim 1, characterized in that: a cutting table (18) is provided on the upper end surface of the platform (1) and directly below the blade (11).
CN202322125748.1U 2023-08-09 2023-08-09 Pre-cutting device of pulverizer Expired - Fee Related CN220422522U (en)

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CN202322125748.1U CN220422522U (en) 2023-08-09 2023-08-09 Pre-cutting device of pulverizer

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Application Number Priority Date Filing Date Title
CN202322125748.1U CN220422522U (en) 2023-08-09 2023-08-09 Pre-cutting device of pulverizer

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CN220422522U true CN220422522U (en) 2024-02-02

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