CN220413757U

CN220413757U - High-efficient dyeing stoving integrative equipment of knitted fabric

Info

Publication number: CN220413757U
Application number: CN202321556907.7U
Authority: CN
Inventors: 叶永胜
Original assignee: Ruian Dingxu Knitting Co ltd
Current assignee: Ruian Dingxu Knitting Co ltd
Priority date: 2023-06-16
Filing date: 2023-06-16
Publication date: 2024-01-30
Anticipated expiration: 2033-06-16

Abstract

The utility model relates to the technical field of knitted fabric processing, in particular to high-efficiency dyeing and drying integrated equipment for knitted fabrics, which comprises a working box, wherein a dyeing cavity and a drying cavity are respectively arranged on the left side and the right side in the working box, a sealing door is arranged on the side wall of the front side of the dyeing cavity and the side wall of the front side of the drying cavity, a material passing hole is arranged between the top end of the side wall of the right side of the dyeing cavity and the drying cavity, a feeding hole is arranged on the top end of the left side of the dyeing cavity, a discharging hole is arranged on the right side of the top end of the drying cavity, a winding device is arranged on the left side of the discharging hole, a dyeing device is arranged in the dyeing cavity, and a drying device is arranged in the drying cavity and is used for drying the fabrics.

Description

High-efficient dyeing stoving integrative equipment of knitted fabric

Technical Field

The utility model relates to the technical field of knitted fabric processing, in particular to an integrated device for efficiently dyeing and drying knitted fabric.

Background

Knitted fabrics are classified into weft-knitted fabrics and warp-knitted fabrics according to weaving methods, wherein the weft-knitted fabrics are usually woven on various weft knitting machines by taking low-elasticity polyester yarns or special-shaped polyester yarns, nylon yarns, cotton yarns, wool yarns and the like as raw materials, adopting plain stitch, changing plain stitch, rib plain stitch, double rib plain stitch, jacquard stitch, terry stitch and the like.

At present, the patent number ZL202023043722.5 discloses a knitted fabric high-efficiency dyeing and drying integrated device, and specifically discloses: dyeing device and drying device are provided with the crisscross dyeing guide roll of a plurality of positions height in the dyeing device, are provided with a plurality of agitators in the dyeing device, are provided with a stoving guide roll in the drying device, are provided with the air heater in the drying device, and drying device's top is provided with a hot-blast main, and the other end of hot-blast main gets into in the dyeing device. The drying efficiency is low and uneven through the hot air blower, and when the knitted fabric comes out of the dyeing device, a lot of dyeing liquid is arranged on the knitted fabric, so that the knitted fabric cannot be fully recycled and is quite wasteful.

Disclosure of Invention

Aiming at the defects of the prior art, the utility model provides an integrated device for efficiently dyeing and drying knitted fabric.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a high-efficient dyeing stoving integrative equipment of knitting surface fabric, includes the work box, the left and right sides sets up dyeing cavity and stoving cavity respectively in the work box, dyeing cavity and stoving cavity front side lateral wall set up sealing door, set up the feed inlet between dyeing cavity right side lateral wall top and the stoving cavity, dyeing cavity left side lateral wall top sets up the feed inlet, stoving cavity top right side sets up the discharge gate, the work box top is located the discharge gate left side and sets up the coiling mechanism, set up dyeing device in the dyeing cavity, set up drying device in the stoving cavity, drying device is used for drying to the surface fabric, dyeing device includes dyeing box, first guide roll, second guide roll and puddler, dyeing cavity bottom mounting sets up the dyeing box, dyeing box top sets up the dyeing tank, dyeing tank left and right sides lateral wall top sets up first guide way, both sides lateral wall below rotation sets up the second guide roll around the dyeing tank, the intermediate position between the lateral wall sets up the motor around the dyeing tank, the puddler sets up the puddler, the puddler corresponds the stirring rod sets up on the lateral wall of stirring rod side and the stirring rod, stirring rod side stirring rod stirring device sets up the stirring rod.

In order to facilitate the improvement of the drying route length of the fabric, thereby improving the drying efficiency, and simultaneously, the fabric can be uniformly dried through the drying opening.

In order to avoid abrasion of the fabric and the side walls of the drying block, the utility model is improved in that guide through grooves are respectively formed in the side walls of the upper side and the lower side of the drying block, and a third guide roller is rotationally arranged in the guide through grooves.

In order to facilitate scraping of the dyed fabric, so that waste of the dyed fabric is avoided, the improved water scraping device comprises a water scraping table, a water pressing roller, a water scraping block and a hydraulic rod, wherein the water scraping table is arranged below a first guide groove on the right side wall of the dyeing groove, inclined planes are arranged at the top end of the left side wall of the water scraping table, the hydraulic rods are respectively arranged at the front side and the rear side of the top end of the dyeing cavity, the water scraping block is arranged at the bottom end of the hydraulic rod, the water scraping groove is arranged at the bottom end of the water scraping block, and the water pressing roller is rotatably arranged in the water scraping groove.

In order to facilitate further drying of fabrics and improve drying efficiency, the utility model is improved in that a first gear is rotatably arranged at the top end of a drying cavity, a working disc is arranged at the bottom end of the first gear, an auxiliary cavity is arranged in the working disc, heating ports are uniformly distributed at the bottom end of the auxiliary cavity, the top end of the drying cavity is rotatably arranged at the left side of the first gear and is meshed with a second gear, a driving motor is arranged at the position, corresponding to the second gear, of the top end of a working box, the output end of the driving motor is connected with the second gear, a heating box and a second fan are arranged at the top end of the working box, the input end of the second fan is communicated with the heating box, and the output end of the second fan extends into the auxiliary cavity through the first gear.

In order to facilitate winding of dyed and dried fabric, and improve working efficiency, the utility model is improved in that the winding device comprises a winding motor, a supporting plate and winding rollers, wherein the supporting plates are respectively arranged at the front end and the rear end of the top end of the working box, which are positioned at the left side of the discharge hole, the winding rollers are rotatably arranged between the supporting plates, the winding motor is arranged on the side wall of the front side of the supporting plate, which is positioned at the front side of the working box, and the output end of the winding motor is connected with the winding rollers.

Compared with the prior art, the utility model provides the high-efficiency dyeing and drying integrated equipment for the knitted fabric, which has the following beneficial effects:

this integrative equipment of high-efficient dyeing stoving of knitted fabric, through the setting of first guide roll and second guide roll in the dyeing apparatus, be convenient for increase the time that the surface fabric passes through the dyeing groove to make the surface fabric carry out abundant flooding at the dyeing liquid, thereby promote dyeing effect, simultaneously through agitating unit's setting, be convenient for drive dyeing liquid flows, thereby make surface fabric and dyeing liquid carry out abundant contact.

Through drying device's setting, be convenient for promote the stoving route length of surface fabric to promote drying efficiency, can carry out even stoving through the stoving mouth to the surface fabric simultaneously.

Through the setting of wiping arrangement, be convenient for carry out the striking off of dyeing liquid to the surface fabric after dyeing to be convenient for avoid the waste of dyeing liquid.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic diagram of a sectional structure of a dyeing apparatus according to the present utility model;

FIG. 3 is a schematic cross-sectional view of a drying apparatus according to the present utility model;

in the figure: 1. a working box; 2. dyeing the cavity; 3. drying the cavity; 4. a feed inlet; 5. a discharge port; 6. a dyeing box; 7. a first guide roller; 8. a second guide roller; 9. a stirring rod; 10. drying the blocks; 11. a heating plate; 12. a first fan; 13. a wiper station; 14. a water pressing roller; 15. a wiper block; 16. a hydraulic rod; 17. a first gear; 18. a working plate; 19. a second gear; 20. a driving motor; 21. a winding motor; 22. a support plate; 23. and (5) a wind-up roller.

Description of the embodiments

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Please refer to fig. 1-3, a high-efficient dyeing stoving integrative equipment of knitted fabric, including the work box 1, the left and right sides sets up dyeing cavity 2 and stoving cavity 3 respectively in the work box 1, dyeing cavity 2 and stoving cavity 3 front side lateral wall set up the sealing door, set up the feed port between dyeing cavity 2 right side lateral wall top and the stoving cavity 3, dyeing cavity 2 left side lateral wall top sets up feed port 4, stoving cavity 3 top right side sets up discharge gate 5, work box 1 top is located discharge gate 5 left side and sets up the coiling mechanism, set up dyeing device in the dyeing cavity 2, set up drying device in the stoving cavity 3, drying device is used for drying to the surface fabric, dyeing device includes dyeing box 6, first guide roll 7, second guide roll 8 and puddler 9, dyeing cavity 2 bottom fixed setting dyeing box 6, dyeing box 6 top sets up the dyeing tank, dyeing tank left and right side lateral wall top sets up first guide way, first guide way indent internal rotation sets up first guide roll 7, set up motor below the dyeing tank 7, set up the second guide roll 9 and the stirring rod 9 side lateral wall setting up the stirring rod position in the stirring rod between the stirring rod position in the side of stirring rod, the stirring rod 9 is set up to the stirring rod position in the side of stirring rod. When the dyeing machine is used, an operator stretches one end of a fabric into the dyeing tank through the feeding port 4, the copper hot pot passing port enters the drying cavity 3 after guiding through the first guide roller 7 and the second guide roller 8, then the operator controls the stirring motor to work, so that the dyeing liquid in the dyeing tank is convenient to flow through the stirring rod 9 and the stirring rod, the fabric and the dyeing liquid are controlled to fully contact, and meanwhile, the time of the fabric passing through the dyeing tank is conveniently increased through the setting of the first guide roller 7 and the second guide roller 8 in the dyeing device, so that the fabric is fully impregnated in the dyeing liquid, and the dyeing effect is improved.

Drying device includes stoving piece 10, hot plate 11 and first fan 12, transversely set up multiunit stoving piece 10 between the lateral wall of both sides around the stoving cavity 3, the built-in work cavity of stoving piece 10, the lateral wall equipartition stoving mouth of work cavity left and right sides, set up hot plate 11 in the work cavity, work box 1 top sets up first fan 12, first fan 12 input is connected with external environment, first fan 12 output and work cavity intercommunication, the stoving route length of being convenient for promote the surface fabric to promote drying efficiency, can carry out even stoving through the stoving mouth simultaneously, stretch into after the stoving cavity 3 through the crossing material mouth in the one end of surface fabric, through discharge gate 5 departments after the direction of third guide roll with the surface fabric to pulling surface fabric removes, and operating personnel control first fan 12 and hot plate 11 work simultaneously, thereby drum into hot-blast through the stoving mouth to the surface fabric surface, thereby be convenient for carry out even stoving.

The fabric is easy to wear with the side wall of the drying block 10 in the moving process, therefore, the side walls of the upper side and the lower side of the drying block 10 are respectively provided with a guide through groove, and the guide through grooves are rotationally provided with a third guide roller, so that the fabric and the side wall of the drying block 10 are prevented from wearing.

The dyeing liquid is adhered to the dyed fabric, the dyed fabric is directly dried to easily cause the waste of the dyeing liquid, and therefore, the water scraping device comprises a water scraping table 13, a water pressing roller 14, a water scraping block 15 and a hydraulic rod 16, the water scraping table 13 is arranged below the first guide groove on the right side wall of the dyeing groove, the inclined surface is arranged at the top end of the left side wall of the water scraping table 13, the hydraulic rods 16 are respectively arranged at the front side and the rear side of the top end of the dyeing cavity 2, the water scraping block 15 is arranged at the bottom end of the water scraping block 15, the water scraping groove is internally rotated to be provided with the water pressing roller 14, an operator controls the hydraulic rod 16 to work in the fabric moving process, so that the water pressing roller 14 is pressed on the surface of the fabric through the water scraping block 15, the dyed fabric is scraped through the cooperation of the water pressing roller 14 and the water scraping table 13 in the fabric moving process, and the waste of the dyeing liquid is avoided.

The utility model discloses a drying cavity 3, including drying cavity 3, first gear 17, second gear 19, driving motor 20 output and second gear 19 are connected, the 1 top of working box sets up heating cabinet and second fan, second fan input and heating cabinet intercommunication, second fan output stretches into in the auxiliary cavity with passing first gear 17, and operating personnel control driving motor 20 work to drive working disk 18 through the meshing of first gear 17 and second gear 19, operating personnel control heating cabinet and second fan work simultaneously, thereby be convenient for drum into hot-blast in to drying cavity 3 through the heating mouth, thereby be convenient for further carry out the stoving fabric, promote drying efficiency.

The fabric winding after dyeing and drying needs the manual work to be rolled up, and efficiency is lower, and for this reason, the coiling mechanism includes coiling motor 21, backup pad 22 and wind-up roll 23, the front and back both ends that work box 1 top is located discharge gate 5 left side set up backup pad 22 respectively, rotate between the backup pad 22 and set up wind-up roll 23, the backup pad 22 front side lateral wall that is located work box 1 front side sets up coiling motor 21, coiling motor 21 output is connected with wind-up roll 23, and operating personnel twines surface fabric one end at wind-up roll 23 surface, and operating personnel control coiling motor 21 work simultaneously to be convenient for carry out the rolling to the surface fabric after dyeing and drying through the rotation of wind-up roll 23, thereby promote work efficiency.

In the description herein, it should be noted that the terms "coupled," "connected," and "connected," should be construed broadly, and may be either permanently connected, detachably connected, or integrally connected, for example, unless otherwise specifically indicated and defined; the connection may be mechanical connection, electrical connection, direct connection, or indirect connection via an intermediary. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

In this description, it should be noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a knitting surface fabric high-efficient dyeing stoving integrative equipment, includes work box (1), its characterized in that: the dyeing machine comprises a working box (1), a dyeing cavity (2) and a drying cavity (3) are respectively arranged on the left side and the right side in the working box (1), a sealing door is arranged on the front side wall of the dyeing cavity (2) and the front side wall of the drying cavity (3), a material passing opening is arranged between the top end of the right side wall of the dyeing cavity (2) and the drying cavity (3), a feeding opening (4) is arranged on the top end of the left side wall of the dyeing cavity (2), a discharging opening (5) is arranged on the right side of the top end of the drying cavity (3), a winding device is arranged on the left side of the discharging opening (5), a dyeing device is arranged in the dyeing cavity (2), a drying device is arranged in the drying cavity (3) and is used for drying fabrics, the drying device comprises a dyeing box (6), a first guide roller (7), a second guide roller (8) and a stirring rod (9), a dyeing box (6) is arranged at the bottom end of the dyeing cavity (2), a dyeing box (6), a dyeing groove is arranged on the top end of the dyeing box, a first guide groove is arranged on the top end of the side wall of the dyeing box, a first guide groove is arranged on the right side wall of the dyeing cavity (3), a first guide groove is arranged in the dyeing device, a stirring rod (7) is arranged on the first guide roller (9), a position of the first guide roller (9) and is arranged on the two sides of the front side of the dyeing roller (9) and the first guide roller (7) and the two side of the first guide roller is arranged on the front side of the dyeing device, the dyeing tank is characterized in that a stirring motor is arranged at the position, corresponding to the stirring rod (9), of the rear side wall of the dyeing tank (6), the output end of the stirring motor is connected with the stirring rod (9), and a water scraping device is arranged above the right side wall of the dyeing tank.

2. The integrated equipment for efficiently dyeing and drying knitted fabric according to claim 1, which is characterized in that: drying device includes stoving piece (10), hot plate (11) and first fan (12), transversely set up multiunit stoving piece (10) between the both sides lateral wall around stoving cavity (3), stoving piece (10) built-in work cavity, work cavity left and right sides lateral wall equipartition stoving mouth, set up hot plate (11) in the work cavity, work box (1) top sets up first fan (12), first fan (12) input is connected with external environment, first fan (12) output and work cavity intercommunication.

3. The integrated equipment for efficiently dyeing and drying knitted fabric according to claim 2, which is characterized in that: the upper side wall and the lower side wall of the drying block (10) are respectively provided with a guide through groove, and a third guide roller is rotationally arranged in the guide through grooves.

4. The integrated equipment for efficiently dyeing and drying knitted fabric according to claim 3, wherein: the water scraping device comprises a water scraping table (13), a water pressing roller (14), water scraping blocks (15) and a hydraulic rod (16), wherein the water scraping table (13) is arranged below the first guide groove on the right side wall of the dyeing groove, the top end of the left side wall of the water scraping table (13) is set to be an inclined plane, the hydraulic rod (16) is respectively arranged on the front side and the rear side of the top end of the dyeing cavity (2), the water scraping block (15) is arranged at the bottom end of the hydraulic rod (16), the water scraping groove is arranged at the bottom end of the water scraping block (15), and the water pressing roller (14) is rotatably arranged in the water scraping groove.

5. The integrated equipment for efficiently dyeing and drying knitted fabric according to claim 4, wherein: the drying cavity (3) top rotates and sets up first gear (17), first gear (17) bottom sets up working disc (18), set up auxiliary cavity in working disc (18), auxiliary cavity bottom equipartition heating mouth, drying cavity (3) top is located first gear (17) left side and rotates and set up second gear (19), first gear (17) and second gear (19) mesh mutually, working box (1) top and second gear (19) correspond the position and set up driving motor (20), driving motor (20) output is connected with second gear (19), working box (1) top sets up heating cabinet and second fan, second fan input and heating cabinet intercommunication, second fan output stretches into in the auxiliary cavity with passing first gear (17).

6. The integrated equipment for efficiently dyeing and drying knitted fabric according to claim 5, wherein the integrated equipment is characterized in that: the winding device comprises a winding motor (21), a supporting plate (22) and a winding roller (23), wherein the supporting plate (22) is respectively arranged at the front end and the rear end of the top end of the working box (1) which are positioned at the left side of the discharge hole (5), the winding roller (23) is rotatably arranged between the supporting plates (22), the winding motor (21) is arranged on the side wall of the front side of the supporting plate (22) which is positioned at the front side of the working box (1), and the output end of the winding motor (21) is connected with the winding roller (23).