CN220407825U - Automatic stay cable cutting and riveting integrated machine - Google Patents

Abstract

The utility model provides an automatic stay cable cutting and riveting integrated machine, which belongs to the technical field of brake cable processing and comprises a frame, wherein the frame is sequentially provided with a pipe cutting mechanism, a chamfering mechanism, an assembling mechanism and a riveting mechanism along the width direction; the pipe cutting mechanism comprises a material channel, a feeding assembly, a cutting assembly and a length sensing piece; the chamfering mechanism comprises two chamfering assemblies respectively arranged at two ends of the frame, and each chamfering assembly comprises a chamfering installation frame and a flashing machine slidingly arranged on the chamfering installation frame; the assembly mechanism comprises two mounting assemblies which are respectively arranged at two ends of the frame, and each mounting assembly comprises a supporting frame, a turntable and a pushing rod; the riveting mechanism comprises two riveting assemblies which are respectively arranged at two ends of the frame, and each riveting assembly comprises a fixing frame, a lower pressing block and an upper pressing block. The automatic stay cable cutting and riveting integrated machine provided by the utility model realizes automatic production and manufacturing of semi-finished stay cables, improves the production efficiency of semi-finished stay cables, ensures the production quality and reduces the manual demand.

Description

Automatic stay cable cutting and riveting integrated machine

Technical Field

The utility model belongs to the technical field of brake cable processing, and particularly relates to an automatic stay cable cutting and riveting integrated machine.

Background

In the production process of the inhaul cable, the sleeve is required to be cut, and the end part of the sleeve is riveted with the pressing cap; and (5) after the press cap is installed, inwards penetrating steel wires to form a semi-finished product of the inhaul cable.

In the prior art, a separation type process is mostly adopted, a universal cutting machine, a chamfering machine, a riveting machine and the like are used for processing the sleeve, manual operation is needed in each step, the production efficiency is low, the quality of products is difficult to guarantee, and the adaptability to production of products with different performances is low.

Disclosure of Invention

The utility model aims to provide an automatic stay cable cutting and riveting integrated machine, which aims to realize automatic cutting and chamfering of a sleeve and installation of a pressing cap and improve production efficiency.

In order to achieve the above purpose, the utility model adopts the following technical scheme: the automatic stay cable cutting and riveting integrated machine comprises a frame, wherein the frame is sequentially provided with a pipe cutting mechanism, a chamfering mechanism, an assembling mechanism and a riveting mechanism along the width direction;

the pipe cutting mechanism comprises a material channel, a feeding assembly, a cutting assembly and a length sensing piece; the material channel is arranged along the length direction of the frame, the feeding assembly and the length sensing piece are respectively positioned at two ends of the material channel, and the cutting assembly is positioned between the material channel and the feeding assembly;

the chamfering mechanism comprises two chamfering assemblies respectively arranged at two ends of the frame, the chamfering assemblies comprise chamfering installation frames and a flashing machine slidingly arranged on the chamfering installation frames, and the flashing machine is connected with a chamfering tool;

the assembly mechanism comprises two mounting assemblies respectively arranged at two ends of the frame, and each mounting assembly comprises a supporting frame, a turntable and a pushing rod; the rotary table is rotationally arranged on the supporting frame, and a plurality of cap pressing holes are formed in the circumferential direction of the rotary table; the pushing rod is positioned at the rear of the turntable, and horizontally moves to push out the press cap in the press cap hole to the end part of the sleeve;

the riveting mechanism comprises two riveting assemblies which are respectively arranged at two ends of the frame, each riveting assembly comprises a fixing frame, a lower pressing block and an upper pressing block, each lower pressing block is arranged on the corresponding fixing frame, each upper pressing block is slidably arranged on the corresponding fixing frame, and riveting grooves are formed in the lower ends of the corresponding upper pressing blocks and the upper ends of the corresponding lower pressing blocks.

As another embodiment of the application, the feeding assembly comprises a feeding plate, a feeding roller and a material bearing plate which are sequentially arranged, wherein the material bearing plate is positioned at one side of the feeding plate, which is close to the material channel; the feeding roller is positioned between the feeding plate and the material bearing plate; the material bearing plate and the material channel are provided with limiting material grooves, and the limiting material grooves are used for accommodating the sleeve.

As another embodiment of the application, the cutting assembly further comprises a cutting bracket, wherein a motor plate for installing a cutting motor is slidably arranged on the upper part of the cutting bracket, a longitudinal screw rod is rotatably arranged on the cutting bracket, and the end part of the longitudinal screw rod is connected with the motor plate; the motor plate is provided with a sliding frame, the sliding frame comprises a spindle box mounting plate positioned above the motor plate, a saw bit spindle box is connected to the spindle box mounting plate, and the output end of the saw bit spindle box is connected with a cutting saw bit; the cutting motor is connected with the saw blade spindle box by virtue of a belt; and a dust cover is arranged on the outer side of the cutting assembly.

As another embodiment of the application, a guide rail is arranged on the chamfer mounting rack, and a sliding plate is arranged at the upper end of the guide rail in a sliding manner; the flashing machine is arranged on the sliding plate; the chamfering installation frame is provided with a first driving cylinder, and the free end of the first driving cylinder is connected with the end part of the sliding plate; and the chamfering mounting rack is also provided with limiting plates, the limiting plates are arranged on one side of the guide rail at intervals, and a buffer is arranged on one side of the limiting plates, which is close to the flashing machine.

As another embodiment of the present application, the chamfering tool comprises an outer chamfering piece and an inner chamfering piece, wherein the middle part of the outer chamfering piece is provided with a cutting cavity for accommodating the end part of the sleeve, and the side wall of the cutting cavity is provided with a cutting edge; the middle part of cutting chamber has the mounting hole, the mounting hole is used for installing interior chamfer spare, interior chamfer spare is used for stretching into in the sleeve pipe.

As another embodiment of the application, the mounting assembly further comprises a material distributing assembly, wherein the material distributing assembly comprises a material distributing seat, a material distributing plate and a material distributing vertical rod; the lower end of the material distributing seat is provided with a discharging hole, and the discharging hole is positioned above the turntable; the upper end of the material distributing seat is connected with a feeding pipe, and the feeding pipe is positioned behind the discharging hole; the distributing plate is arranged on the distributing seat in a sliding manner, and the distributing plate slides back and forth to push the pressing cap to the discharging hole; the upper part of the material distributing seat is also provided with a material distributing vertical rod which is positioned above the discharging hole, and the material distributing vertical rod longitudinally slides to press the pressing cap into the pressing cap hole of the turntable.

As another embodiment of the present application, the feeding pipe is connected with the vibrating disk structure.

As another embodiment of the application, the rack is further provided with a conveying assembly, the conveying assembly comprises a stepping guide rail arranged on the rack along the width direction of the rack, a moving rack arranged on the guide rail in a sliding manner, and a finger cylinder positioned at the upper end of the moving rack, and a clamping block is arranged at the end part of the finger cylinder; the movable frame comprises a movable block and a lifting air cylinder, wherein the movable block is in sliding connection with the stepping guide rail, and the lifting air cylinder is arranged at the upper end of the movable block and is connected with the finger air cylinder.

As another embodiment of the application, the upper end of the lifting cylinder is provided with a bearing plate, and the upper end of the bearing plate is provided with a cross beam; bearing plates are arranged on two sides of the upper part of the lifting cylinder, and guide holes are formed in the bearing plates; the lower end of the bearing plate is provided with a guide shaft matched with the guide hole.

As another embodiment of the application, the step guide rail is arranged on a bearing bottom plate of the frame, a horizontal cylinder is arranged on the bearing bottom plate, and the movable end of the horizontal cylinder is connected to the moving block; the horizontal cylinder drives the moving block to move along the length direction of the stepping guide rail.

The inhaul cable automatic cutting and riveting integrated machine has the beneficial effects that: compared with the prior art, the automatic stay cable cutting and riveting integrated machine has the advantages that the pipe cutting mechanism, the chamfering mechanism, the assembling mechanism and the riveting mechanism are sequentially arranged on the frame, so that the automatic production and manufacturing of a semi-finished stay cable product are realized, the production efficiency of the semi-finished stay cable product is improved, the production quality is guaranteed, and meanwhile, the manual requirement is reduced.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments or the description of the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.

Fig. 1 is a schematic structural diagram of an automatic cable cutting and riveting integrated machine according to an embodiment of the present utility model;

FIG. 2 is a schematic distribution diagram of a working mechanism according to an embodiment of the present utility model;

fig. 3 is a schematic structural diagram of a pipe cutting mechanism according to an embodiment of the present utility model;

FIG. 4 is a schematic structural view of a severing assembly according to an embodiment of the present utility model;

FIG. 5 is a schematic view of a chamfer assembly according to an embodiment of the present utility model;

FIG. 6 is a schematic structural diagram of an air blowing assembly according to an embodiment of the present utility model;

FIG. 7 is a schematic view of a mounting assembly according to an embodiment of the present utility model;

FIG. 8 is a cross-sectional view of a mounting assembly provided in an embodiment of the present utility model;

FIG. 9 is a schematic structural view of a rivet assembly according to an embodiment of the present utility model;

FIG. 10 is a schematic diagram of a conveying assembly according to an embodiment of the present utility model;

fig. 11 is a front view of a delivery assembly provided in an embodiment of the present utility model.

In the figure: 100. a frame; 101. a sleeve;

110. a feeding plate; 111. a dust cover; 112. a material bearing plate; 113. a material channel; 114. an auxiliary pressing plate; 115. a feed roller; 116. a cutting motor; 117. a screw rod support; 118. cutting the saw blade; 119. a saw blade spindle box; 120. a longitudinal screw; 121. a motor plate; 122. a sliding plate; 123. a guide rod;

130. chamfering installation frame; 131. a slide plate; 132. a first driving cylinder; 133. a flash machine; 134. a limiting plate; 135. a vertical plate; 136. a lower positioning block; 137. an upper positioning block;

140. blowing installation frame; 141. a positioning member; 142. a moving cylinder; 143. an auxiliary positioning assembly;

150. a turntable; 151. a material distribution component; 152. a support frame; 153. a rotating electric machine; 154. a material dividing plate; 155. a pushing rod; 156. pressing the cap hole; 157. a material separating upright rod; 158. a compression assembly; 159. a vibrating disk structure;

160. a fixing frame; 161. a pressurizing cylinder; 162. pressing the block; 163. pressing into blocks; 164. a boost cylinder mounting plate; 165. a terminal machine mounting plate; 166. a die joint; 167. a mold connection;

170. a bottom rail; 171. a load-bearing bottom plate; 172. a horizontal cylinder; 173. a step guide rail; 174. a moving plate; 175. a lifting cylinder; 176. a cross beam; 177. a finger cylinder; 178. and clamping blocks.

Detailed Description

In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the utility model is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.

Referring to fig. 1 to 11, an automatic cable cutting and riveting integrated machine provided by the utility model will now be described. The inhaul cable automatic cutting and riveting integrated machine comprises a frame 100, wherein the frame 100 is sequentially provided with a pipe cutting mechanism, a chamfering mechanism, an assembling mechanism and a riveting mechanism along the width direction.

The pipe cutting mechanism comprises a material channel 113, a feeding component, a cutting component and a length sensing component; the material channel 113 is arranged along the length direction of the frame 100, the feeding component and the length sensing piece are respectively positioned at two ends of the material channel 113, and the cutting component is positioned between the material channel 113 and the feeding component; the chamfering mechanism comprises two chamfering assemblies respectively arranged at two ends of the frame 100, the chamfering assemblies comprise a chamfering installation frame 130 and a flashing machine 133 arranged on the chamfering installation frame 130 in a sliding manner, and the flashing machine 133 is connected with a chamfering tool; the assembly mechanism comprises two mounting assemblies respectively arranged at two ends of the frame 100, wherein each mounting assembly comprises a support frame 152, a turntable 150 and a pushing rod 155; the turntable 150 is rotatably arranged on the supporting frame 152, and a plurality of cap pressing holes 156 are formed in the circumferential direction of the turntable 150; the pushing rod 155 is located at the rear of the turntable 150, and the pushing rod 155 horizontally moves to eject the cap in the cap-pressing hole 156 to the end of the sleeve 101; the riveting mechanism comprises two riveting assemblies respectively arranged at two ends of the frame 100, each riveting assembly comprises a fixing frame 160, a lower pressing block 162 and an upper pressing block 163, the lower pressing blocks 162 are arranged on the fixing frame 160, the upper pressing blocks 163 are slidably arranged on the fixing frame 160, and riveting grooves are respectively formed in the lower ends of the upper pressing blocks 163 and the upper ends of the lower pressing blocks 162.

Compared with the prior art, the automatic stay cable cutting and riveting integrated machine provided by the utility model has the advantages that the frame 100 is provided with a plurality of working mechanisms, and the working mechanisms comprise pipe cutting mechanisms, chamfering mechanisms, assembling mechanisms and riveting mechanisms which are arranged at intervals along the width direction of the frame 100; after the sleeve 101 enters the workbench, firstly, the sleeve 101 moves along the length direction of the material channel 113 under the action of the feeding component until the end part of the sleeve is sensed by the length sensing piece, and then the feeding component is stopped and the sleeve 101 is cut by the cutting component; the cut sleeve 101 moves to a chamfering mechanism along the width direction of the frame 100, the chamfering mechanism comprises two chamfering components, the two chamfering components respectively correspond to two ends of the sleeve 101, and chamfering is carried out on the two ends of the sleeve 101 through a deburring machine 133 and a chamfering tool; after chamfering, the sleeve 101 moves to an assembling mechanism along the width direction of the frame 100, a turntable 150 of the assembling mechanism rotates the press cap to horizontally correspond to the sleeve 101, a pushing rod 155 positioned at the rear of the turntable 150 stretches into the press cap hole 156 and pushes the press cap in the press cap hole 156 to the end part of the sleeve 101; finally, the sleeve 101 and the press caps at the two ends of the sleeve are moved to the riveting mechanism, and are pressed and riveted by an upper pressing block 163 and a lower pressing block 162 on the riveting mechanism.

Specifically, the raw material of the sleeve 101 is provided in a roll, and when the cable is manufactured, the sleeve 101 needs to be cut to a certain size. When cutting, the sleeve 101 is sequentially arranged on the feeding component, the cutting component and the material channel 113 in a penetrating manner, the sleeve 101 moves to the other end of the frame 100 along the length direction of the material channel 113 under the action of the feeding component until the end part of the sleeve 101 moves to the length sensing part, the feeding component is closed, the cutting component is opened at the same time, and the sleeve 101 is cut into sections by the cutting component.

In chamfering, first, the sleeve 101 is moved to the chamfering mechanism, and the sleeve 101 and the chamfering tool of the deburring machine 133 are coaxial. At the time of chamfering, the deburring machine 133 slides along the length direction of the chamfering mount 130 to be close to the sleeve 101, and a chamfering tool at the output end of the deburring machine 133 contacts the end portion of the sleeve 101 and performs chamfering cutting. Since the press caps are required to be installed at both ends of the sleeve 101, the chamfering assemblies are installed at both ends of the frame 100, and the structures of the two chamfering assemblies are completely identical. The two chamfering assemblies are oppositely disposed for chamfering the two ends of the sleeve 101, respectively.

When the press cap is assembled, since the press caps are required to be mounted at both ends of the sleeve 101, there are two mounting assemblies, and the two mounting assemblies are respectively disposed at both ends of the frame 100. When the sleeve 101 is chamfered and moved to the mounting assembly, the press cap hole 156 on the turntable 150 receives the press cap and carries the press cap to rotate, so that the press cap is coaxial with the sleeve 101; at this time, the rotation of the turntable 150 is stopped, and the pushing rod 155 is driven to move horizontally, so that the pushing rod 155 moves forward and stretches into the cap pressing hole 156 in the turntable 150, and the cap pressing hole 156 pushes the cap pressing to the sleeve 101.

When the cap is riveted, only the sleeve 101 with the caps mounted at two ends is required to move into the riveting grooves on the lower pressing block 162, and the upper pressing block 163 is driven to move downwards, and the riveting grooves of the upper pressing block 163 are matched with the riveting grooves of the lower pressing block 162 to anchor the end part of the cap on the sleeve 101.

According to the automatic cable cutting and riveting integrated machine provided by the utility model, the pipe cutting mechanism, the chamfering mechanism, the assembling mechanism and the riveting mechanism are sequentially arranged on the frame 100, so that the automatic production and manufacturing of semi-finished cables are realized, the production efficiency of semi-finished cables is improved, the production quality is ensured, and meanwhile, the manual requirement is reduced.

Optionally, a frame plate is arranged at one end of the frame 100, and the length sensing piece, the chamfering assembly, the mounting assembly and the riveting assembly are all arranged on the frame plate; a sliding groove is arranged at the bottom end of the frame 100, and the length direction of the sliding groove is consistent with the length direction of the frame 100; the driving screw rod is arranged in the sliding groove, is arranged along the length direction of the sliding groove and is connected with the frame plate, and the driving screw rod driving frame plate moves along the length direction of the sliding groove so as to adjust the distance between the working mechanisms at two sides of the frame 100, thereby adapting to the length of inhaul cables with various different specifications and improving the adaptability of the equipment to different products.

Optionally, to facilitate the installation of the press cap of the sleeve 101 and subsequent threading of the steel wire into the sleeve 101, the ends of the sleeve 101 need to be simultaneously inner and outer chamfered.

Further, a rotating motor 153 is further disposed on the supporting frame 152, an output end of the rotating motor 153 is connected to a central shaft of the turntable 150, and the rotating motor 153 drives the turntable 150 to rotate. The rotating motor 153 may be a stepping motor. Four cap pressing holes 156 are formed in the side wall of the rotary table 150, the included angle between the axes of two adjacent cap pressing holes 156 is 90 degrees, a communication cavity is formed in the middle of the rotary table 150, and the communication cavity is communicated with the four cap pressing holes 156. The pushing rod 155 sequentially penetrates through the cap pressing hole 156 and the communication cavity, and the end portion of the pushing rod 155 enters the other cap pressing hole 156 and pushes out the cap therein. Specifically, a pushing cylinder is arranged on the supporting frame 152, the pushing cylinder is located at the rear of the turntable 150, and the free end of the pushing cylinder is connected with the rear end of the pushing rod 155.

In some possible embodiments, referring to fig. 3, the feeding assembly includes a feeding plate 110, a feeding roller 115, and a material receiving plate 112, which are sequentially disposed, and the material receiving plate 112 is located at a side of the feeding plate 110 near the material channel 113; the feed roller 115 is located between the feed plate 110 and the carrier plate 112; limiting material grooves are formed in the material bearing plate 112 and the material channel 113, and the limiting material grooves are used for accommodating the sleeve 101.

The feeding component is positioned at the inlet end of the material channel 113 and is arranged at intervals with the material channel 113; the feeding plate 110 horizontally extends along the length direction of the frame 100, a material bearing plate 112 is arranged at one side of the feeding plate 110 close to the material channel 113 at intervals, a feeding bracket is arranged between the feeding plate 110 and the material bearing plate 112, and a feeding roller 115 and a follower roller are arranged on the feeding bracket, wherein the feeding roller 115 rotates by means of a feeding motor, and the follower roller is positioned below the feeding roller 115 and clamps the sleeve 101 with the auxiliary feeding roller 115. As the feed roller 115 rotates, the follower roller rotates synchronously and conveys the sleeve 101 onto the carrier plate 112.

Limiting material grooves are formed in the material bearing plate 112 and the material channel 113 along the length direction of the material bearing plate, and the sleeve 101 is positioned in the limiting material grooves. The material bearing plate 112 is also provided with a pressing plate, and the pressing plate is used for fixing the sleeve 101 in the limiting trough and preventing the sleeve from moving in the cutting process. The platen is raised and lowered by a lift cylinder 175 or is traversed by a horizontal cylinder 172. Optionally, a pressing plate support is arranged on one side of the material bearing plate 112, the upper end of the pressing plate support extends to the upper side of the material bearing plate 112, a lifting air cylinder 175 is fixed at the upper end of the pressing plate support, and the lower end of the lifting air cylinder 175 is connected with a pressing plate. When cutting positioning is required, the press plate is moved down to fit on the carrier plate 112.

Optionally, an auxiliary pressing plate 114 is arranged on the material channel 113, a pressing plate positioning is arranged on one side of the material channel 113, a horizontal air cylinder 172 is arranged on the pressing plate positioning, and the horizontal air cylinder 172 drives the auxiliary pressing plate 114 to horizontally slide along the upper end face of the material channel 113 so as to cover or open a limiting trough on the material channel 113.

In some possible embodiments, referring to fig. 4, the cutting assembly further includes a cutting bracket, the upper portion of the cutting bracket is slidably provided with a motor plate 121 for mounting the cutting motor 116, the cutting bracket is rotatably provided with a longitudinal screw 120, and an end portion of the longitudinal screw 120 is connected with the motor plate 121; the motor plate 121 is provided with a sliding frame, the sliding frame comprises a spindle box mounting plate positioned above the motor plate 121, a saw blade spindle box 119 is connected to the spindle box mounting plate, and a cutting saw blade 118 is connected to the output end of the saw blade spindle box 119; the cutting motor 116 is connected with the saw blade spindle box 119 by a belt; the outside of the cutting assembly is provided with a dust cover 111.

A cut-off bracket is connected to the frame 100, the cut-off bracket including a screw support 117, a motor for driving the longitudinal screw 120 being located below the screw support 117; the longitudinal screw 120 is disposed longitudinally and extends through the screw support 117. A motor support is further arranged on the cutting support, the motor support comprises a support sleeve in threaded connection with the screw rod, an extension plate and a motor plate 121, the motor plate 121 is positioned above the support sleeve, and the motor plate 121 and the screw rod support 117 are arranged in a sliding manner; the upper side of the motor plate 121 is also provided with a sliding plate 122 and a guide rod 123, the sliding plate 122 is in sliding connection with the screw rod support 117, a spindle box mounting plate is fixed at the upper ends of the sliding plate 122 and the guide rod 123, the spindle box mounting plate is arranged in parallel with the motor plate 121, and the spindle box mounting plate is used for mounting the saw bit spindle box 119.

The lead screw support 117 is mounted on the motor. When the cutting saw blade 118 needs to move up and down, the longitudinal screw 120 is driven to move up and down, and the supporting sleeve sleeved outside the longitudinal screw 120 drives the motor plate 121 and the spindle box mounting plate to move simultaneously; thereby effecting up and down movement of the cutting saw blade 118 on the headstock mounting plate.

Optionally, a position sensing plate is installed in the middle of the screw support 117, and an inductor is installed on the position sensing plate, and the inductor is used for sensing the lowest position of the support sleeve. When the support sleeve moves down to the sensor, the sensor transmits a signal to the control system, which controls the cutting motor 116 of the lead screw to stop running.

Optionally, a sliding rail is provided on the outer side of the sliding plate 122, and a sliding block is provided on the inner side of the screw support 117, and the sliding block is adapted to the sliding rail.

Referring to fig. 2, a dust cover 111 is disposed on the outer side of the cutting assembly, and the dust cover 111 is surrounded by a plurality of dust plates.

The dust cap 111 includes a motor dust chamber and a dust passage. Inside the dust cover 111, a partition is provided, which is used to divide the dust cover 111 into two chambers, wherein one chamber is a motor dust-proof chamber for protecting the cutting motor 116. An air outlet is provided in the side wall of the other chamber to form a dust-proof passage, and the chamber includes a cutting saw blade 118. Debris generated at the cutting blade 118 is expelled by dust passages in the dust cap 111, preventing the debris and dust from entering the cutting motor 116.

In some possible embodiments, referring to fig. 5, a guide rail is provided on the chamfer mounting frame 130, and a sliding plate 131 is slidably provided on the upper end of the guide rail; the flashing machine 133 is arranged on the sliding plate 131; the chamfering mounting frame 130 is provided with a first driving cylinder 132, and the free end of the first driving cylinder 132 is connected with the end part of the sliding plate 131; the chamfer mounting frame 130 is also provided with limiting plates 134, the limiting plates 134 are arranged on one side of the guide rail at intervals, and a buffer is arranged on one side of the limiting plates 134, which is close to the deburring machine 133.

The chamfer mounting frame 130 comprises a mounting plate connected with the frame 100, wherein the mounting plate is horizontally arranged, the mounting plate is a rectangular plate, and the length direction of the mounting plate is consistent with the length direction of the frame 100; the upper end face of the mounting plate is provided with a guide rail, and the length direction of the guide rail is consistent with the length direction of the mounting plate. The lower end of the flash machine 133 is slidably connected to the guide rail, and the flash machine 133 slides along the length direction of the guide rail to drive the chamfering tool to approach or separate from the end of the sleeve 101.

The flashing machine 133 is fixed on the sliding plate 131, a sliding block is arranged at the lower end of the sliding plate 131, and the sliding block is matched with the guide rail. The rear end of the mounting plate is also provided with a cylinder seat, the first driving cylinder 132 is arranged on the cylinder seat, the free end of the first driving cylinder 132 is connected with the rear end of the sliding plate 131, and the first driving cylinder 132 drives the sliding plate 131 to drive the flashing machine 133 to move along the length direction of the guide rail. Optionally, a limiting plate 134 is arranged in front of the flashing 133, the lower end of the limiting plate 134 is connected with the mounting plate, and a buffer is arranged on one side of the limiting plate 134, which is close to the flashing 133.

In order to avoid the deflection of the sleeve 101 in the chamfering process, a positioning assembly is arranged at the front end of the mounting plate and comprises a lower positioning block 136 and an upper positioning block 137, wherein the lower positioning block 136 is arranged at the front end of the mounting plate, a vertical plate 135 is arranged behind the lower positioning block 136, the upper end surface of the vertical plate 135 extends to the upper side of a chamfering tool, and the upper positioning block 137 is slidably arranged on the vertical plate 135; the upper positioning block 137 slides longitudinally along the vertical plate 135 and cooperates with the lower positioning block 136 to clamp the casing 101 for fixing the casing 101.

The limiting plate 134 is located at the front of the mounting plate, and the limiting plate 134 is located at the rear of the vertical plate 135, and the buffer on the limiting plate 134 is in contact with the front end of the sliding plate 131, so as to reduce the moving speed of the sliding plate 131 and achieve the buffering effect.

Optionally, the limiting plate 134 is attached to one side of the vertical plate 135, and an upper end surface of the limiting plate 134 is located below the through hole.

Optionally, the chamfering tool comprises an outer chamfer member and an inner chamfer member, wherein the middle part of the outer chamfer member is provided with a cutting cavity for accommodating the end part of the sleeve 101, and the side wall of the cutting cavity is provided with a cutting edge; the middle part of the cutting chamber is provided with a mounting hole for mounting an inner chamfering piece which is used for extending into the sleeve 101.

Specifically, a chamfering tool is mounted at the output end of the deburring machine 133, and the chamfering tool is rotated around its center axis by the driving of the deburring machine 133, and the inside and outside chamfering of the end portion of the sleeve 101 is completed in the rotation process.

The chamfering tool comprises an outer chamfer, the end of which is mounted on the output shaft of the flash machine 133. The middle part of the end of the outer chamfer is provided with a flare forming a cutting cavity for accommodating the end of the sleeve 101, and the inclined surface of the flare is provided with a blade for cutting and polishing the outer side wall of the sleeve 101 to realize outer chamfering. The inside mounting hole that has at the horn mouth, the mounting hole is coaxial with the cutting chamber, and the mounting hole is used for installing interior chamfer spare, and interior chamfer spare is the chamfer drill bit, and the chamfer drill bit is used for stretching into the inside of sleeve pipe 101 to realize interior chamfer.

In some possible embodiments, referring to fig. 6, the automatic cable cutting and riveting integrated machine further includes an air blowing module and an induction module that are located on a side of the installation component away from the riveting component, where the air blowing module and the induction module are correspondingly disposed and are respectively located at two ends of the stand 100; the blowing module comprises a blowing mounting frame 140, a positioning assembly and a blowing assembly; the air blowing assembly comprises a movable air cylinder 142 and a position adjusting piece 141 arranged at the free end of the movable air cylinder 142, an air blowing channel is arranged in the position adjusting piece 141, an air inlet hole used for communicating the air blowing channel is formed in the side wall of the position adjusting piece 141, an air nozzle protruding outwards is arranged at the end part of the position adjusting piece 141, and an air outlet hole communicated with the air blowing channel is formed in the air nozzle.

After the sleeve 101 is provided with the press cap, a steel wire needs to be inserted into the sleeve 101, and the inside of the sleeve 101 is not easy to pass or the wall of the sleeve 101 is defective. Therefore, the sleeve 101 is subjected to ventilation detection before the press cap is installed, and one end of the rack 100 is provided with a blowing module, and the other end is provided with an induction module at the station; the insufflation module is used to ventilate the inside of the cannula 101, while the sensing module is used to detect the gas pressure of the port at the other end of the cannula 101. When the gas pressure detected by the sensing module is consistent with the gas pressure blown out by the blowing module, the sleeve 101 is in a qualified state, and the sleeve 101 in the qualified state enters the next cap pressing installation step. When the gas pressure detected by the sensing module is inconsistent with the gas pressure blown out by the blowing module, the sleeve 101 is in an unqualified state, and the sleeve 101 in the unqualified state automatically moves out after entering the next station without installing a pressing cap. Optionally, the sensing module is a SIN-P310 pressure transducer.

Specifically, the air blowing module includes an air blowing mounting bracket 140, an auxiliary positioning assembly 143, and an air blowing assembly; the air blowing installation frame 140 is fixed on the frame 100, and an auxiliary positioning component 143 and an air blowing component are sequentially arranged on the air blowing installation frame 140 from front to back. The blowing assembly includes a moving cylinder 142 and a positioning member 141, the moving cylinder 142 for pushing the positioning member 141 to move horizontally so as to extend into the end of the sleeve 101 or away from the sleeve 101. The auxiliary positioning assembly 143 is identical to the above-described positioning assembly in structure for fixing the sleeve 101.

The position adjusting member 141 has an air blowing channel inside, the sidewall of the position adjusting member 141 is provided with an air inlet, one end of the position adjusting member, which is far away from the moving cylinder 142, is provided with an air tap protruding outwards, and an air outlet hole is arranged on the air tap. The air inlet is connected with the air inlet pipe and the air source, and the air tap stretches into the sleeve 101 and is used for filling air into the sleeve 101. The outer diameter of the air tap coincides with the inner diameter of the sleeve 101.

Optionally, an oil inlet is formed on a side wall of the positioning member 141, and the oil inlet is located at one side of the air inlet and is communicated with the air blowing channel. The liquid oil is carried into the casing 101 by the high-pressure gas, and the inside lubrication of the casing 101 is performed while the ventilation detection is completed.

The lubricated casing 101 can be threaded into the wire directly without applying any further lubricant to the wire.

In some possible embodiments, referring to fig. 7 and 8, the mounting assembly further includes a distributing assembly 151, where the distributing assembly 151 includes a distributing seat, a distributing plate 154, and a distributing upright 157; the lower end of the material distributing seat is provided with a discharging hole, and the discharging hole is positioned above the turntable 150; the upper end of the material distributing seat is connected with a feeding pipe which is positioned behind the discharging hole; the material distributing plate 154 is arranged on the material distributing seat in a sliding manner, and the material distributing plate 154 slides back and forth to push the press cap to the discharge hole; a material dividing upright rod 157 is further arranged above the material dividing seat, the material dividing upright rod 157 is positioned above the discharging hole, and the material dividing upright rod 157 longitudinally slides to press the pressing cap into the pressing cap hole 156 of the turntable 150.

The material distributing assembly 151 comprises a material distributing seat, the material distributing seat is arranged above the turntable 150, the material distributing seat comprises a bottom plate and side plates, a cavity is formed by surrounding the bottom plate and the vertical plates, a discharging hole is formed in the bottom plate, the discharging hole is arranged above the turntable 150, and the discharging hole is coaxial with the cap pressing hole 156 with an upward opening.

The inlet pipe is located the top of dividing the material seat, and the lower extreme of inlet pipe stretches into in the cavity of dividing the material seat and the inlet pipe is located the rear of discharge opening. The press cap in the feed tube enters the cavity of the distributing seat and is then pushed forward by the distributing plate 154 to the discharge hole.

The distributing plate 154 is slidably arranged in the distributing seat, and the distributing plate 154 only pushes one pressing cap each time, so that the phenomenon that a plurality of pressing caps fall off simultaneously to influence the normal operation of the turntable 150 can be avoided.

A dividing vertical plate 135 is provided on the dividing seat, and a dividing vertical rod 157 penetrates the dividing vertical plate 135 and extends downward. The separating riser 135 has the function of guiding and shielding the cavity of the separating seat.

Optionally, the feed tube is connected to a vibrating disk structure 159. The vibrating disk structure 159 is located above the material distributing seat.

Alternatively, because the size of the press caps mounted at both ends of the cable is different, the diameter of the blanking and the inner diameter of the feed pipe in the vibrating plate in the two mounting assemblies are different, and the inner diameter of the press cap hole 156 of the turntable 150 is different.

In order to avoid the sleeve 101 moving when the cap is mounted, a pressing assembly 158 is disposed on a side of the turntable 150 away from the pushing rod 155, and the pressing assembly 158 has the same structure as the positioning assembly.

In some possible embodiments, referring to fig. 9, the mount 160 includes a terminal block mounting plate 165, a support plate, and a pressure cylinder mounting plate 164; the lower pressing block 162 is arranged on the terminal machine mounting plate 165; the supporting plate is longitudinally arranged on the terminal machine mounting plate 165 and positioned at the rear side of the lower pressing block 162, and the side wall of the supporting plate is provided with a sliding rail; the upper end surface of the supporting plate is connected with a pressure cylinder mounting plate 164, and the pressure cylinder mounting plate 164 is provided with a pressure cylinder 161; the side wall of the upper pressing block 163 is connected with the slide rail by a slide block, and the upper end surface of the upper pressing block 163 is connected with the pressure cylinder 161 by a die connecting piece 167.

A lower pressing block 162 is arranged on the terminal machine mounting plate 165, a supporting plate is arranged behind the lower pressing block 162, a longitudinal sliding rail is arranged on the supporting plate, and a sliding block is connected to the sliding rail; the slider is connected with the upper pressing block 163 and drives the upper pressing block 163 to move up and down. A pressure cylinder mounting plate 164 is mounted on the top end of the support plate, a pressure cylinder 161 is mounted on the pressure cylinder mounting plate 164, the free end of the pressure cylinder 161 penetrates through the pressure cylinder mounting plate 164 and extends downwards, the free end of the pressure cylinder 161 is connected with a die connecting piece 167, and the die connecting piece 167 is connected with the upper end face of the upper pressing block 163.

During riveting, the end part of the pressing cap is firstly positioned in a riveting concave groove of the lower pressing block 162, then the pressurizing cylinder 161 is driven to extend, and the pressurizing cylinder 161 drives the upper pressing block 163 to slide downwards along the sliding rail; the riveting concave groove at the lower end of the upper pressing block 163 is attached to the upper end surface of the pressing cap and presses the pressing cap downwards.

Optionally, a die joint 166 is arranged at the free end of the pressurizing cylinder 161, and a connecting groove is arranged at the lower end of the die joint 166; the die connecting piece 167 is I-shaped, and the upper end joint of die connecting piece 167 is in the spread groove, and the lower extreme and the last briquetting 163 bolted connection of die connecting piece 167.

Optionally, a pushing cylinder is installed at the rear side of the supporting plate, and the free end of the pushing cylinder penetrates through the supporting plate to push and press the cap. The supporting plate is provided with a through hole, the free end of the pushing cylinder is connected with a limiting rod, and the limiting rod extends out of the through hole by means of the pushing cylinder and abuts against the end part of the pressing cap, so that the pressing cap is prevented from falling out of the end part of the sleeve 101.

And a storage bin is further arranged on one side, away from the assembly mechanism, of the riveting mechanism and comprises an inclined plate and a storage bin baffle. The inclined plate is connected to the table of the frame 100, and extends in the width direction of the frame 100 and is inclined downward.

In some possible embodiments, referring to fig. 10 and 11, the frame 100 has a workbench, and the frame 100 further has a conveying assembly thereon, where the conveying assembly includes a stepping guide rail 173 disposed on the frame 100 along a width direction of the frame 100, a moving frame slidably disposed on the guide rail, and a finger cylinder 177 disposed at an upper end of the moving frame, and a clamping block 178 is mounted at an end of the finger cylinder 177; the movable frame comprises a movable block and a lifting air cylinder 175, the movable block is in sliding connection with the stepping guide rail 173, and the lifting air cylinder 175 is arranged at the upper end of the movable block and is connected with a finger air cylinder 177. The upper end of the finger cylinder 177 penetrates the table of the frame 100.

The chassis 100 is provided with a stepping rail 173, and the stepping rail 173 is provided along the width direction of the chassis 100. A moving block is slidably connected to the stepping rail 173, a lifting cylinder 175 is provided at an upper end of the moving block, and a cross beam 176 is mounted at a top end of the lifting cylinder 175. The finger cylinder 177 is mounted on the cross beam 176, and the end part of the finger cylinder 177 is provided with two openable mounting parts, and the mounting parts are provided with clamping blocks 178; the finger cylinder 177 drives the two clamping blocks 178 to combine for clamping the sleeve 101, and the finger cylinder 177 drives the two clamping blocks 178 apart for placing the sleeve 101 on the table and the support. Optionally, the clamping block 178 is provided with an arc-shaped groove, and the groove is attached to the outer side of the sleeve 101.

Alternatively, when there are n stations on the frame 100, the length of the cross beam 176 covers n-1 stations, and the cross beam 176 has at least n-1 finger cylinders 177.

A horizontal cylinder 172 is further provided at one side of the step rail 173, and the horizontal cylinder 172 is used to drive the moving block to move and reset along the step rail 173. Specifically, the moving block includes a lift cylinder 175 and a moving plate 174, and the moving plate 174 is located at a lower end of the lift cylinder 175 and slidably engaged with the stepping guide 173. Lifting cylinder 175 is connected to cross beam 176. A horizontal cylinder 172 for driving the moving block is attached to a side wall of the moving plate 174.

During conveying, the sleeve 101 is clamped by the clamping blocks 178 positioned at the end parts of the finger air cylinders 177; the second lifting cylinder 175 drives the bearing plate and the cross beam 176 to move upwards to jack up the sleeve 101 upwards, so that the sleeve 101 is jacked up from the working mechanism; thirdly, the moving frame moves along the stepping guide rail 173, and the moving frame drives the sleeve 101 on the cross beam 176 to move to the upper part of the next working mechanism; fourth, the lifting cylinder 175 drives the receiving plate and the cross beam 176 to move downwards, so that the sleeve 101 is lowered onto the working mechanism downwards; fifth, the clamp block 178 is reset; sixth, the movable frame is reset on the stepping guide 173.

In the third conveying step, the horizontal cylinder 172 pushes the sliding block to drive the moving frame on the sliding block to move backwards, and the brake cable is put down when the moving frame moves to the next working mechanism; then in a sixth step, the horizontal cylinder 172 pulls the slider forward to return.

At the bottom of the frame 100, there are installed bottom rails 170 provided along the length direction of the frame 100, and two bottom rails 170 are provided at intervals along the width direction of the frame 100. And both bottom guide rails 170 are provided with a slider, and the upper end of the slider is connected with a bearing bottom plate 171. To increase the flexibility of the conveyor system, an air cylinder is mounted at the bottom of the frame 100 that pushes the load floor 171 along the length of the bottom rail 170.

The bearing bottom plate 171 is arranged in parallel with the frame plate; the lower end of the shelf is also slidably coupled to the bottom rail 170 by means of a slider. An adjusting cylinder is arranged on one side of the bearing bottom plate 171, one end of the adjusting cylinder is fixed on the frame 100, and the adjusting cylinder drives the bearing bottom plate 171 to move along the bottom guide rail 170.

Optionally, the workbench is provided with a supporting beam arranged along the width direction of the frame 100, the supporting beam is provided with a supporting piece, the upper end of the supporting piece is provided with a limit groove, the length direction of the limit groove is consistent with the length direction of the frame 100, and two ends of the limit groove extend to the side wall of the supporting piece. The corresponding position of each mechanism is provided with a supporting piece. During the process of processing the sleeve 101, the sleeve 101 is always placed in the limiting groove, and the sleeve 101 is prevented from moving along the width direction of the frame 100.

Optionally, the bottom surface of the limiting groove is arc-shaped, and the depth of the limiting groove is greater than the diameter of the sleeve 101. The width of the limit groove gradually decreases from the opening end to the bottom.

The lower end of the supporting beam is provided with a frame body fixed at the bottom of the frame 100. The frame is positioned at one side of the bearing bottom plate 171; the fixed end of the adjusting cylinder is connected to the frame body, and the free end of the adjusting cylinder is connected to the bearing bottom plate 171.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.

Claims (10)

1. The automatic stay cable cutting and riveting integrated machine is characterized by comprising a frame (100), wherein the frame (100) is sequentially provided with a pipe cutting mechanism, a chamfering mechanism, an assembling mechanism and a riveting mechanism along the width direction;

the pipe cutting mechanism comprises a material channel (113), a feeding assembly, a cutting assembly and a length sensing piece; the material channel (113) is arranged along the length direction of the frame (100), the feeding assembly and the length sensing piece are respectively positioned at two ends of the material channel (113), and the cutting assembly is positioned between the material channel (113) and the feeding assembly;

the chamfering mechanism comprises two chamfering assemblies respectively arranged at two ends of the frame (100), the chamfering assemblies comprise chamfering installation frames (130) and a flashing machine (133) arranged on the chamfering installation frames (130) in a sliding mode, and the flashing machine (133) is connected with a chamfering tool;

the assembly mechanism comprises two installation assemblies respectively arranged at two ends of the frame (100), and each installation assembly comprises a supporting frame (152), a turntable (150) and a pushing rod (155); the rotary table (150) is rotatably arranged on the supporting frame (152), and a plurality of cap pressing holes (156) are formed in the circumferential direction of the rotary table (150); the pushing rod (155) is positioned at the rear of the rotary disc (150), and the pushing rod (155) horizontally moves to push out the pressing cap in the cap pressing hole (156) to the end part of the sleeve (101);

the riveting mechanism comprises two riveting assemblies respectively arranged at two ends of the frame (100), each riveting assembly comprises a fixing frame (160), a lower pressing block (162) and an upper pressing block (163), each lower pressing block (162) is arranged on the corresponding fixing frame (160), each upper pressing block (163) is slidably arranged on the corresponding fixing frame (160), and riveting grooves are formed in the lower ends of the corresponding upper pressing blocks (163) and the upper ends of the corresponding lower pressing blocks (162).

2. The automatic cable cutting and riveting integrated machine according to claim 1, wherein the feeding assembly comprises a feeding plate (110), a feeding roller (115) and a material bearing plate (112) which are sequentially arranged, and the material bearing plate (112) is positioned at one side of the feeding plate (110) close to the material channel (113); the feeding roller (115) is positioned between the feeding plate (110) and the material bearing plate (112); limiting material grooves are formed in the material bearing plate (112) and the material channel (113), and the limiting material grooves are used for accommodating the sleeve (101).

3. The automatic cable cutting and riveting integrated machine according to claim 1, wherein the cutting assembly further comprises a supporting frame (152), a motor plate (121) for mounting a cutting motor (116) is slidably arranged on the upper portion of the supporting frame (152), a longitudinal screw (120) is rotatably arranged on the supporting frame (152), and the end portion of the longitudinal screw (120) is connected with the motor plate (121); the motor plate (121) is provided with a sliding frame, the sliding frame comprises a spindle box mounting plate positioned above the motor plate (121), a saw bit spindle box (119) is connected to the spindle box mounting plate, and the output end of the saw bit spindle box (119) is connected with a cutting saw bit (118); the cutting motor (116) is connected with the saw blade spindle box (119) by a belt; a dust cover (111) is arranged on the outer side of the cutting assembly.

4. The automatic cable cutting and riveting integrated machine according to claim 1, wherein a guide rail is arranged on the chamfer mounting rack (130), and a sliding plate (131) is arranged at the upper end of the guide rail in a sliding manner; the flashing machine (133) is arranged on the sliding plate (131); the chamfering installation frame (130) is provided with a first driving cylinder (132), and the free end of the first driving cylinder (132) is connected with the end part of the sliding plate (131); and the chamfering mounting frame (130) is also provided with limiting plates (134), the limiting plates (134) are arranged on one side of the guide rail at intervals, and a buffer is arranged on one side of the limiting plates (134) close to the flashing machine (133).

5. The automatic cable-severing and riveting machine according to claim 4, characterized in that said chamfering tool comprises an outer chamfer and an inner chamfer, the middle of said outer chamfer having a cutting cavity containing the end of said sleeve (101), the side wall of said cutting cavity having a blade; the middle part of the cutting cavity is provided with a mounting hole, the mounting hole is used for mounting the inner chamfer part, and the inner chamfer part is used for extending into the sleeve (101).

6. The automatic cable-severing and riveting machine of claim 1, wherein the mounting assembly further comprises a dispensing assembly (151), the dispensing assembly (151) comprising a dispensing seat, a dispensing plate (154) and a dispensing upright (157); the lower end of the material distributing seat is provided with a discharging hole, and the discharging hole is positioned above the turntable (150); the upper end of the material distributing seat is connected with a feeding pipe, and the feeding pipe is positioned behind the discharging hole; the distributing plate (154) is arranged on the distributing seat in a sliding manner, and the distributing plate (154) is used for pushing the pressing cap to the discharging hole in a front-back sliding manner; the upper part of the material distributing seat is also provided with a material distributing vertical rod (157), the material distributing vertical rod (157) is positioned above the discharging hole, and the material distributing vertical rod (157) longitudinally slides to press the pressing cap into the pressing cap hole (156) of the rotary table (150).

7. The automatic cable-severing and riveting machine of claim 6 wherein the feed tube is connected to a vibrating disc structure (159).

8. The automatic cable cutting and riveting integrated machine according to claim 1, wherein the frame (100) is further provided with a conveying assembly, the conveying assembly comprises a stepping guide rail (173) arranged on the frame (100) along the width direction of the frame (100), a movable frame arranged on the guide rail in a sliding manner, and a finger cylinder (177) positioned at the upper end of the movable frame, and a clamping block (178) is arranged at the end part of the finger cylinder (177); the movable frame comprises a movable block and a lifting air cylinder (175), the movable block is in sliding connection with the stepping guide rail (173), and the lifting air cylinder (175) is arranged at the upper end of the movable block and is connected with the finger air cylinder (177).

9. The automatic cable cutting and riveting integrated machine according to claim 8, wherein a bearing plate is arranged at the upper end of the lifting cylinder (175), and a cross beam (176) is arranged at the upper end of the bearing plate; bearing plates are arranged on two sides of the upper part of the lifting cylinder (175), and guide holes are formed in the bearing plates; the lower end of the bearing plate is provided with a guide shaft matched with the guide hole.

10. The automatic cable cutting and riveting integrated machine according to claim 8, wherein the step guide rail (173) is arranged on a bearing bottom plate (171) of the frame (100), a horizontal cylinder (172) is arranged on the bearing bottom plate (171), and a movable end of the horizontal cylinder (172) is connected to the moving block; the horizontal cylinder (172) drives the moving block to move along the length direction of the stepping guide rail (173).