CN220403057U - Automatic rocking disc carousel sizing device - Google Patents
Automatic rocking disc carousel sizing device Download PDFInfo
- Publication number
- CN220403057U CN220403057U CN202321910909.1U CN202321910909U CN220403057U CN 220403057 U CN220403057 U CN 220403057U CN 202321910909 U CN202321910909 U CN 202321910909U CN 220403057 U CN220403057 U CN 220403057U
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- China
- Prior art keywords
- disc
- turntable
- pressing
- concave support
- toothed belt
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- 238000004513 sizing Methods 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 95
- 238000003825 pressing Methods 0.000 claims abstract description 40
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 18
- 239000010959 steel Substances 0.000 claims abstract description 18
- 230000001105 regulatory effect Effects 0.000 claims description 12
- 241000209094 Oryza Species 0.000 abstract description 19
- 235000007164 Oryza sativa Nutrition 0.000 abstract description 19
- 235000009566 rice Nutrition 0.000 abstract description 19
- 235000013312 flour Nutrition 0.000 abstract description 13
- 235000012149 noodles Nutrition 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 206010053615 Thermal burn Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001815 facial effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 235000011888 snacks Nutrition 0.000 description 1
Landscapes
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
The utility model provides an automatic rocking disc turntable sizing device, which comprises: a slide rail; the concave support comprises a connecting steel sheet, a sliding mechanism, a turntable mechanism and a pressing mechanism, wherein the connecting steel sheet is arranged on the concave support, the sliding mechanism is matched with the sliding rail, the turntable mechanism comprises a driving end, a driven end and a toothed belt, the driving end and the driven end are communicated through the toothed belt, the concave support is provided with a plurality of pressing holes, the pressing mechanism is arranged in the pressing holes of the concave support and comprises a pressing rod and a supporting wheel, and the supporting wheel of the pressing mechanism is matched with the toothed belt of the turntable mechanism; and the rocking disc mechanism comprises a rotating motor, a rotating disc and a crank, and is connected with the connecting steel sheet of the concave bracket. The utility model can shake and simultaneously turn the flour paste or rice paste by arranging the turntable mechanism and the shaking mechanism, thereby reducing the labor intensity and the labor cost for producing the manual cold noodles/rice noodles and guaranteeing the safety of operators.
Description
Technical Field
The utility model relates to the field of flour paste or rice paste shaping equipment, in particular to an automatic shaking disc turntable flour paste shaping device.
Background
Traditional snack rice crust or cold crust has long history and is deeply favored by consumers. In hot summer, it becomes the first choice for consumers, and the demand is increased. The traditional process for manually making rice crust or cold crust is complex, the flour paste or rice paste is required to be scooped into a disc, and then the disc is placed into boiling boiled water, and the disc is continuously shaken and rotated, so that the flour paste or rice paste can be evenly paved in the disc, and is shaped and solidified under the action of high-temperature steam.
In the traditional manual production, the disc filled with rice pulp or flour pulp is manually put into boiled water boiled in a big pot, the boiled water and the high-temperature steam are continuously shaken and rotated by utilizing the high-temperature steam, operators are easy to scald, and in the shaking and rotating process, the force is needed to be grasped, so that the rice pulp or flour pulp is uniformly paved in the disc, the technical requirements on the operators are higher, only one disc can be produced in single production, the production efficiency is low, and the labor intensity is higher.
The utility model aims to solve the problems, and provides an automatic dough shaking disc and rotating disc sizing device which can replace hands of people, realize automatic shaking of a disc and a rotating disc on the premise of keeping the traditional process, ensure that dough in one or more discs is automatically and evenly shaken, ensure the integrity of finished products, improve the production efficiency, reduce the operation difficulty and improve the safety of people.
Disclosure of Invention
The utility model provides an automatic rocking disc rotary disc sizing device, which simulates the traditional manual manufacturing process by arranging a rotary disc mechanism and a rocking disc mechanism, one or more discs with sizing agents are controlled at one time, sizing agents or rice sizing agents can be simultaneously rocked and turned, the labor intensity and the labor cost for producing manual cold noodles/rice noodles are reduced, and the safety of operators is ensured.
In order to achieve the above object, the present utility model provides an automatic rocking disc turntable sizing device, comprising:
a slide rail;
the concave support comprises a connecting steel sheet, a sliding mechanism, a turntable mechanism and a pressing mechanism, wherein the connecting steel sheet is arranged in the concave support, the sliding mechanism is arranged right below the concave support and matched with the sliding rail, the turntable mechanism comprises a driving end, a driven end and a toothed belt, the driving end and the driven end are symmetrically arranged at two ends of the concave support, the driving end and the driven end are communicated through the toothed belt, the concave support is provided with a plurality of pressing holes, the pressing mechanism is arranged in the pressing holes of the concave support, the pressing mechanism comprises a pressing rod and a supporting wheel, and the supporting wheel of the pressing mechanism is matched with the toothed belt of the turntable mechanism; and
the rocking disc mechanism comprises a rotating motor, a rotating disc and a crank, and is connected with the connecting steel sheet of the concave bracket.
Further, the automatic rocking disc turntable sizing device further comprises a feeding channel, a transmission chain and a disc, wherein the transmission chain is arranged in the feeding channel, and the disc is arranged on the transmission chain at certain intervals.
Further, the automatic rocking disc turntable sizing device further comprises a speed regulating motor, the turntable mechanism is provided with two groups of turntable mechanisms which are symmetrically arranged by taking the feeding channel as a center, the discs are arranged on two sides of the feeding channel between toothed belts of the turntable mechanism, and the driving end of the turntable mechanism is provided with the speed regulating motor.
Further, the pressing mechanism is arranged between the driving end and the driven end of the turntable mechanism, and the supporting wheel of the pressing mechanism adjusts the tightness of the toothed belt and the disc.
Further, the rotating disc of the rocking disc mechanism and the connecting steel sheet form crank rocker operation through the crank, and the rotating motor moves to drive the concave support to do reciprocating motion on the sliding rail through the sliding mechanism.
Preferably, the automatic rocking disc turntable sizing device further comprises a PLC controller, and the PLC controller is connected with the speed regulating motor and the rotating motor.
Compared with the prior art, the automatic shaking disc turntable sizing device has the advantages that the discs filled with rice pulp or flour pulp are arranged between the toothed belts of the two groups of turntable mechanisms on the concave support, and the toothed belts are driven to run when the turntable mechanism speed-regulating motor moves, so that the rotation of the discs is realized by driving the discs to run on the tangential surfaces of the toothed belts, the rice pulp or flour pulp in the discs is paved around the discs according to the centrifugal force generated by the rotation of the discs, the appearance of a finished product is ensured, the shaking of the rice pulp stacking position after the rotation of the discs is paved by arranging the shaking disc device is finished, the quality of the finished product is further ensured, one or more of the discs can be processed simultaneously, the production efficiency is improved, the number of operators is reduced, the safety of the operators is improved, and the labor cost is reduced.
Drawings
FIG. 1 is a schematic diagram of the overall structure of an automatic rocking disc turntable sizing device according to the present utility model;
FIG. 2 is a schematic top view of the overall structure of a turntable mechanism of an automatic turntable sizing device according to the present utility model;
FIG. 3 is a schematic top view of a pan mechanism of an automatic pan turntable sizing device according to the present utility model; and
fig. 4 is a schematic diagram of the overall structure of a rocking disc mechanism of the automatic rocking disc rotary disc sizing device.
Reference numerals:
1. a slide rail; 2. a concave bracket; 3. connecting steel sheets; 4. a sliding mechanism; 5. a driving end; 6. a driven end; 7. a toothed belt; 8. a speed regulating motor; 9. a compaction hole; 10. a compressing mechanism; 11. a support wheel; 12. a pressing rod; 13. a rotating motor; 14. rotating the disc; 1401. a connection protrusion; 15. a crank; 16. a feeding channel; 17. a disc; 18. a drive chain; 19. flour paste; 20. dough cover.
Detailed Description
For a further understanding of the objects, construction, features, and functions of the utility model, reference should be made to the following detailed description of the preferred embodiments.
Referring to fig. 1 to 3, an automatic rocking disc turntable sizing device according to an embodiment of the present utility model includes:
a slide rail 1; as shown in fig. 1, the slide rails 1 are provided with two and parallel to each other;
the concave bracket 2 is shown in fig. 1, the concave bracket 2 comprises a connecting steel sheet 3, a sliding mechanism 4, a rotary table mechanism and a pressing mechanism 10, the connecting steel sheet 3 is arranged on the concave bracket 2, the sliding mechanism 4 is arranged right below the concave bracket 2 and matched with the sliding rail 1, the rotary table mechanism comprises a driving end 5, a driven end 6 and a toothed belt 7, the driving end 5 and the driven end 6 are symmetrically arranged at two ends of the concave bracket 2, the driving end 5 and the driven end 6 are communicated through the toothed belt 7, the concave bracket 2 is provided with a plurality of pressing holes 9, the pressing mechanism 10 is arranged in the pressing holes 9 of the concave bracket 2, the pressing mechanism 10 comprises a pressing rod 12 and a supporting wheel 11, and the supporting wheel 11 of the pressing mechanism 10 is matched with the toothed belt 7 of the rotary table mechanism; the concave support is rectangular, the short side of the concave support is parallel to the sliding rail, the turntable mechanism is arranged on the long side of the concave support, the driving end and the driven end of the turntable mechanism are respectively arranged at two ends of the long side of the concave support, a plurality of pressing holes are formed between the driving end and the driven end, and the pressing holes are in a key groove shape, so that the pressing mechanism can be controlled to move conveniently; and
the rocking disc mechanism is shown in fig. 3, and comprises a rotating motor 13, a rotating disc 14 and a crank 15, and is connected with the connecting steel sheet 3 of the concave bracket 2. The rocking disc mechanism is arranged right above the concave bracket.
Further, as shown in fig. 1, the automatic rocking disc turntable sizing device further comprises a feeding channel 16, a transmission chain 18 and discs 17, wherein the transmission chain 18 is arranged in the feeding channel 16, and the discs 17 are arranged on the transmission chain 18 at certain intervals. The transmission chain in the feeding channel is used for feeding the disk filled with rice pulp or flour pulp into the toothed belt between the turntable mechanisms of the concave bracket at a time.
Further, as shown in fig. 2, the turntable mechanism is provided with two groups of toothed belts 7 which are symmetrically arranged around the feeding channel 16, and discs 17 are arranged between the toothed belts 7 of the turntable mechanism at two sides of the feeding channel 16. The driving end is provided with a speed regulating motor 8, the speed regulating motor rotates to drive the bearing and the shaft to rotate, so that the toothed belt wheel on the shaft rotates to drive the driven end through the toothed belt, and the toothed belt of the two groups of turntable mechanisms is blocked to enable the disc to rotate.
Further, as shown in fig. 2, a pressing mechanism 10 is disposed between the driving end 5 and the driven end 6 of the turntable mechanism, and a supporting wheel 11 of the pressing mechanism 10 adjusts tightness of the toothed belt 7 and the disc 17. If the situation that the disc does not rotate along with the toothed belt appears, the gap between the toothed belt and the disc is overlarge, at this time, the pressing rod is unscrewed and moves towards the direction of the toothed belt, and the pressing rod is screwed after the disc rotates along with the toothed belt.
Further, as shown in fig. 3, the rotating disc 14 and the connecting steel sheet 3 of the rocking disc mechanism form crank rocker operation through a crank 15, and the rotating motor 13 moves to drive the concave bracket 2 to reciprocate on the sliding rail 1 through the sliding mechanism 4. The concave support drives the disc to do reciprocating motion through the turntable mechanism and the pressing mechanism, so that the disc can shake.
Preferably, the automatic rocking disc turntable sizing device further comprises a PLC controller, and the PLC controller is connected with the speed regulating motor and the rotating motor. Through setting up the built-in procedure of PLC controller, make carousel mechanism and rocking disk mechanism work in proper order, realize the disc and rotate earlier and then rock the dish for the rice paste or the face thick liquid tiling of disc inside is even, imitates traditional manual preparation technology.
Preferably, the automatic rocking disc turntable sizing device further comprises a pressure disc frame, wherein the pressure disc frame is arranged on the sliding rail, the pressure disc frame is not contacted with the toothed belt, and the automatic rocking disc turntable sizing device is mainly used for preventing the phenomenon that the disc is overturned after being rocked.
The actual production process of the utility model is as follows: the disc provided with rice pulp or flour pulp sequentially enters the device through the side transmission chain arranged on the feeding channel, the disc is firstly contacted with toothed belts of the rotating disc mechanisms arranged on two sides of the feeding channel, the toothed belts are pressed by the supporting wheels through the pressing rods of the pressing mechanisms, the toothed belts are driven by the speed regulating motors of the starting rotating disc mechanisms to operate, the discs are driven by the toothed belts to realize rotation of the discs, the rice pulp or flour pulp in the discs is spread to the periphery of the discs according to centrifugal force, the transmission chain continues to operate forwards when the rotation is completed, at the moment, the PLC controller stops the rotating disc mechanism, starts the rocking disc mechanism, drives the rotating disc to rotate by the rotating motors, and the connecting protrusions arranged on the rotating disc are connected with connecting steel sheets of the concave supports through cranks to realize reciprocating motion of the concave supports, so that the discs are driven to shake, the rice pulp in the discs is more uniform, and the circular reciprocating processing is realized.
According to the automatic rocking disc rotary disc sizing device, two groups of rotary disc mechanisms are arranged, the disc is arranged between toothed belts of the two groups of rotary disc mechanisms, and the toothed belts are driven to operate by rotation of a speed regulating motor of the rotary disc mechanisms, so that the disc contacted with the toothed belts realizes autorotation, a rotating procedure in a traditional manual process is realized, and the sizing is guaranteed to be tiled in the disc. According to the utility model, the compressing mechanism is matched with the toothed belt of the turntable mechanism, so that the problem that the slurry in the idle disc of the speed regulating motor cannot finish circular tiling due to overlarge gap between the disc and the toothed belt is prevented. According to the utility model, the rocking disc mechanism is matched with the connecting steel sheet of the concave support, so that the concave support rocks along the sliding rail, and the rocking disc can prevent excessive facial paste from gathering after the circular tiling is completed by the rotation of the disc. According to the utility model, the plurality of discs are arranged on the transmission chain arranged in the feeding channel, so that the production efficiency is ensured, the number of operators is reduced, the labor cost is reduced, and the safety of the operators is improved. According to the utility model, the PLC is arranged, and the turntable shaking program are arranged in the PLC, so that mechanized production is realized, excessive operators are reduced, and the device is convenient for later maintenance.
In the description of the present utility model, it should be understood that the terms "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer" orientation or positional relationship are merely for convenience of description and to simplify the description, but do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the utility model.
The utility model has been described with respect to the above-described embodiments, however, the above-described embodiments are merely examples of practicing the utility model. It should be noted that the disclosed embodiments do not limit the scope of the utility model. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the utility model.
Claims (6)
1. An automatic rocker turntable sizing device, comprising:
a slide rail;
the concave support comprises a connecting steel sheet, a sliding mechanism, a turntable mechanism and a pressing mechanism, wherein the connecting steel sheet is arranged in the concave support, the sliding mechanism is arranged right below the concave support and matched with the sliding rail, the turntable mechanism comprises a driving end, a driven end and a toothed belt, the driving end and the driven end are symmetrically arranged at two ends of the concave support, the driving end and the driven end are communicated through the toothed belt, the concave support is provided with a plurality of pressing holes, the pressing mechanism is arranged in the pressing holes of the concave support, the pressing mechanism comprises a pressing rod and a supporting wheel, and the supporting wheel of the pressing mechanism is matched with the toothed belt of the turntable mechanism; and
the rocking disc mechanism comprises a rotating motor, a rotating disc and a crank, and is connected with the connecting steel sheet of the concave bracket.
2. The automatic rocker plate turntable sizing device according to claim 1, further comprising a feed channel, a drive chain and a disc, wherein the drive chain is disposed in the feed channel, and the disc is disposed on the drive chain at intervals.
3. The automatic rocking disc rotary disc sizing device according to claim 2, further comprising a speed regulating motor, wherein the rotary disc mechanism is provided with two groups of toothed belts which are symmetrically arranged with the feeding channel as a center, the discs are arranged between the toothed belts of the rotary disc mechanism at two sides of the feeding channel, and the driving end of the rotary disc mechanism is provided with the speed regulating motor.
4. The automatic rocking disc rotary disc sizing apparatus according to claim 3, wherein the hold-down mechanism is disposed between the driving end and the driven end of the rotary disc mechanism, and a support wheel of the hold-down mechanism adjusts tightness of the toothed belt and the disc.
5. The automatic rocking disc rotary disc sizing device according to claim 4, wherein a rotating disc of the rocking disc mechanism and the connecting steel sheet form crank-rocker operation through the crank, and the rotating motor moves to drive the concave support to reciprocate on the sliding rail through the sliding mechanism.
6. The automatic rocker plate turntable sizing device of claim 5, further comprising a PLC controller, wherein the PLC controller is connected to the speed motor and the rotation motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321910909.1U CN220403057U (en) | 2023-07-20 | 2023-07-20 | Automatic rocking disc carousel sizing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321910909.1U CN220403057U (en) | 2023-07-20 | 2023-07-20 | Automatic rocking disc carousel sizing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220403057U true CN220403057U (en) | 2024-01-30 |
Family
ID=89657085
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321910909.1U Active CN220403057U (en) | 2023-07-20 | 2023-07-20 | Automatic rocking disc carousel sizing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220403057U (en) |
-
2023
- 2023-07-20 CN CN202321910909.1U patent/CN220403057U/en active Active
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