CN220401583U - Multistation stator winding device - Google Patents
Multistation stator winding device Download PDFInfo
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- CN220401583U CN220401583U CN202321649673.0U CN202321649673U CN220401583U CN 220401583 U CN220401583 U CN 220401583U CN 202321649673 U CN202321649673 U CN 202321649673U CN 220401583 U CN220401583 U CN 220401583U
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- winding
- stator
- station
- motor
- stator winding
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- 238000004804 winding Methods 0.000 title claims abstract description 144
- 239000000463 material Substances 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 13
- 230000001629 suppression Effects 0.000 claims 5
- 238000003825 pressing Methods 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Abstract
The utility model relates to a multi-station stator winding device, which comprises: the feeding mechanism comprises a feeding rack and a pushing track arranged on the feeding rack, limiting blocks used for separating motor stators are arranged on the pushing track at equal intervals, the stator winding mechanism is connected with the output end of the feeding mechanism and comprises a winding operation material frame, a winding assembly and a pressing assembly, one side of the stator winding mechanism is provided with the winding assembly used for penetrating through the motor stators to perform winding operation, and the pressing assembly is arranged above the winding operation material frame. According to the multi-station stator winding device disclosed by the utility model, the multi-station stator winding device can finish the winding work of a plurality of stators in a short time, so that the production efficiency and consistency of winding are greatly improved.
Description
Technical Field
The utility model relates to the field of motor manufacturing, in particular to a multi-station stator winding device.
Background
The traditional stator winding device can only perform winding on one station, and the position and the direction of the stator are required to be adjusted for multiple times to complete comprehensive winding, so that the problems of low working efficiency and unstable quality are caused. In addition, the traditional stator winding device has some problems in the winding process, such as low winding speed, low precision, easy occurrence of broken wire ends and the like, and the problems can directly influence the quality and the efficiency of the whole winding work, so that the application of the traditional stator winding device in industrial production is further limited.
In order to solve the above problems, many researchers have carried out improvement work on stator winding devices. For example, some people propose an automatic positioning system based on a machine vision technology, which can rapidly and accurately position a stator, so as to improve the working speed and precision; some people put forward an automatic tension adjusting device, so that breakage and lapping of thread ends can be avoided, and stability and consistency of winding are improved.
In addition, the manufacturer needs to be matched with a feeding mechanism at a production operation station of multi-station winding, the feeding mechanism expects to divide motor stators to be fed at equal intervals at the beginning, then feeds the motor stators into the stator winding mechanism to perform corresponding operation corresponding to a plurality of winding stations, and expects that the multi-station stator winding device can complete winding operation of a plurality of stators in a short time, so that the winding production efficiency and consistency are greatly improved.
Disclosure of Invention
The utility model provides a multi-station stator winding device, which aims to at least solve one of the technical problems in the prior art.
The technical scheme of the utility model is a multi-station stator winding device, which comprises: the feeding mechanism comprises a feeding rack and a pushing track arranged on the feeding rack, limiting blocks used for separating motor stators are arranged on the pushing track at equal intervals, the stator winding mechanism is connected with the output end of the feeding mechanism and comprises a winding operation material frame, a winding assembly and a pressing assembly, one side of the stator winding mechanism is provided with the winding assembly used for winding operation through the motor stators, the pressing assembly is arranged above the winding operation material frame and comprises a first cylinder and a pressing part connected with a pushing rod of the first cylinder, the pressing part is located above the motor stators, and the winding assembly comprises a plurality of winding stations.
Further, the feeding mechanism further comprises a first motor arranged at the bottom of the feeding frame, the first motor is in transmission connection with a transmission gear, transmission teeth are arranged at the bottom of the pushing track, and the transmission gear is in meshed connection with the transmission teeth.
Further, the wire winding subassembly includes mounting panel, second cylinder and wire winding piece, the lateral part at wire winding operation work or material rest is installed to the second cylinder, the gas pole of second cylinder is connected with the one side of mounting panel, the another side of mounting panel corresponds motor stator's operation position equidistance and sets up a plurality of wire winding pieces.
Further, the stator winding mechanism comprises a third cylinder, and a push rod of the third cylinder is connected with the winding work material frame so as to allow the winding work material frame to move up and down.
Furthermore, a positioning block used for limiting the motor stator from separating is arranged near the input port and the output port of the winding operation material rack.
Further, the winding assembly further comprises a sliding rail component, the tops of the pair of sliding rail components are respectively connected with two sides of the bottom of the mounting plate, and the bottom of the sliding rail component is fixedly connected with the surface of the winding operation material rack so as to allow the two sides of the mounting plate to move back and forth under the limitation of the sliding rail component.
Further, the method further comprises the following steps: the discharging mechanism is connected with the output end of the stator winding mechanism and comprises a discharging rack and a track groove arranged on the discharging rack, and the shape of the track groove is matched with the bottom shape of the motor stator.
Further, the winding assembly includes four winding stations.
The beneficial effects of the utility model are as follows.
According to the multi-station stator winding device, the motor stator to be fed can be divided at equal distance by the feeding mechanism at the beginning, then the motor stator is fed into the stator winding mechanism to perform corresponding operation on a plurality of winding stations, and the multi-station stator winding device can complete winding operation of the plurality of stators in a short time, so that the winding production efficiency and consistency are greatly improved.
Drawings
Fig. 1 is a schematic view illustrating a first angle structure of a multi-station stator winding apparatus according to an embodiment of the present utility model.
Fig. 2 is a schematic view of a second angle structure of a multi-station stator winding apparatus according to an embodiment of the present utility model.
Fig. 3 is a third angular structure diagram of a multi-station stator winding apparatus according to an embodiment of the present utility model.
Fig. 4 is a schematic structural view of a feeding mechanism according to an embodiment of the present utility model.
Fig. 5 is a schematic structural view of a winding assembly according to an embodiment of the present utility model.
Detailed Description
The conception, specific structure, and technical effects produced by the present utility model will be clearly and completely described below with reference to the embodiments and the drawings to fully understand the objects, aspects, and effects of the present utility model. It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other.
It should be noted that, unless otherwise specified, when a feature is referred to as being "fixed" or "connected" to another feature, it may be directly or indirectly fixed or connected to the other feature. Further, the descriptions of the upper, lower, left, right, top, bottom, etc. used in the present utility model are merely with respect to the mutual positional relationship of the respective constituent elements of the present utility model in the drawings.
Furthermore, unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. The terminology used in the description presented herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and/or" as used herein includes any combination of one or more of the associated listed items.
It should be understood that although the terms first, second, third, etc. may be used in this disclosure to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element of the same type from another. For example, a first element could also be termed a second element, and, similarly, a second element could also be termed a first element, without departing from the scope of the present disclosure.
Referring to fig. 1 to 5, in some embodiments, the present utility model discloses a multi-station stator winding apparatus, which includes:
referring to the feeding mechanism 100 of fig. 1 to 3, the feeding mechanism 100 includes a feeding frame 110 and a pushing rail 120 disposed on the feeding frame 110, the feeding frame 110 is used for mounting the pushing rail 120, and referring to fig. 1, a plurality of motor stators to be wound may be disposed on the pushing rail 120.
Referring to fig. 3, the pushing rail 120 is provided with equally spaced limiting blocks 121 for separating motor stators, and the motor stators to be wound are placed between adjacent limiting blocks 121, and the motor stators in the feeding state are also equally spaced due to the equally spaced limiting blocks.
Referring to fig. 1 to 3, the stator winding mechanism 200 is connected to the output end of the feeding mechanism 100, the output end of the feeding mechanism 100 is in tight connection with the input end of the winding mechanism 200, and the feeding mechanism 100 pushes the plurality of motor stators to the winding mechanism 200 to perform winding operation.
With continued reference to fig. 1-3, the stator winding mechanism 200 includes a winding work stack 210, a winding assembly 220, and a pressing assembly 230. The winding work material rack 210 can accommodate a plurality of motor workpieces to be wound in a whole row.
Referring to fig. 1 and 5, the winding frame 210 has a winding unit 220 disposed at one side thereof for winding the motor stator, the winding unit 220 is configured to perform winding operation from the side to the motor workpiece, and the principle of the winding unit of the motor has been constructed in the prior art, wherein the principle of the winding unit can be referred to as 201611068584.1 of the published chinese patent application, and the utility model is described as a winding operation principle in the motor stator winding device.
In order to enable the motor stator fed into the winding assembly 220 to be stably fixed during the operation, the pressing assembly 230 is disposed above the winding operation rack 210 correspondingly. The pressing assembly 230 includes a first cylinder 231 and a pressing portion 232 connected to a pushing rod of the first cylinder 231, and the pressing portion 232 is located above a motor stator. A plurality of motor stators are stably compressed and include a plurality of motor stators at winding stations in the winding assembly 220.
According to the multi-station stator winding device, the motor stator to be fed can be divided at equal distance by the feeding mechanism at the beginning, then the motor stator is fed into the stator winding mechanism to perform corresponding operation on a plurality of winding stations, and the multi-station stator winding device can complete winding operation of the plurality of stators in a short time, so that the winding production efficiency and consistency are greatly improved.
Referring to fig. 4 in combination with fig. 1, the feeding mechanism 100 further includes a first motor 130 mounted at the bottom of the feeding frame 110, the first motor 130 is in transmission connection with a transmission gear 131, a transmission gear 122 is disposed at the bottom of the pushing track 120, and the transmission gear 131 is in meshed connection with the transmission gear 122. The driving teeth 122 on the pushing track 120 are engaged with the motor through gears, so that the pushing track 120 can provide power for the motor, and then the pushing track is input into the stator winding mechanism 200 along with a plurality of motor stators for operation.
Referring to fig. 3 in combination with fig. 5, the winding assembly 220 includes a mounting plate 221, a second cylinder 222, and a winding member 223. The second cylinder 222 is mounted on the side of the winding work material frame 210, the air rod of the second cylinder 222 is connected with one surface of the mounting plate 221, and a plurality of winding pieces 223 are equidistantly arranged on the other surface of the mounting plate 221 corresponding to the working position of the motor stator. The plurality of winding members 223 are not shown in fig. 5, and the winding member 220 includes four winding stations, and the winding members 223 may be disposed on the other surface of the mounting plate 221 at four equal distances while being pressed with the pressing member 230, and then the winding operation is performed through the plurality of winding members 223.
Referring to fig. 2, the stator winding mechanism 200 includes a third cylinder 240, and a push rod of the third cylinder 240 is connected to the winding frame 210 to allow the winding frame 210 to move up and down, so that the winding frame 210 can adjust a position according to the height of the feeding frame 110.
Referring to fig. 5, positioning blocks 211 for limiting the detachment of the motor stator are provided near the input port and the output port of the winding work rack 210, so that the discharge and the feeding of the motor stator can be limited without detachment from the track.
In order to make the mounting plate carry the plurality of winding pieces 223, referring to fig. 3, the winding assembly 220 further includes a sliding rail member 224, wherein the top of the pair of sliding rail members 224 is respectively connected to two sides of the bottom of the mounting plate 221, and the bottom of the sliding rail member 224 is fixedly connected to the surface of the winding work material frame 210, so as to allow the two sides of the mounting plate 221 to move back and forth under the limitation of the sliding rail member 224. The slide rail parts on the two sides of the mounting plate are limited and combined with the limiting point of the third cylinder in the middle, so that the mounting plate 221 can be limited by three points and the mounting plate 221 is not easy to deform due to displacement.
Referring to fig. 1, the discharging mechanism 300 is connected to the output end of the stator winding mechanism 200, the discharging mechanism 300 includes a discharging frame 310 and a rail groove 311 disposed on the discharging frame 310, and the shape of the rail groove 311 is matched with the bottom shape of the motor stator. The wound motor stator can be sent out to the discharging frame 310 of the discharging mechanism, and the design needs that the feeding mechanism extends the pushing rail 120, so that the pushing rail 120 sends out the wound motor stator along with the wound motor stator.
The present utility model is not limited to the above embodiments, but can be modified, equivalent, improved, etc. by the same means to achieve the technical effects of the present utility model, which are included in the spirit and principle of the present disclosure. Are intended to fall within the scope of the present utility model. Various modifications and variations are possible in the technical solution and/or in the embodiments within the scope of the utility model.
Claims (8)
1. A multi-station stator winding apparatus, comprising:
the feeding mechanism (100), the feeding mechanism (100) comprises a feeding frame (110) and a pushing track (120) arranged on the feeding frame (110), limiting blocks (121) used for separating a motor stator are arranged on the pushing track (120) at equal intervals,
stator wire winding mechanism (200) with the output of feed mechanism (100) is connected, stator wire winding mechanism (200) are including wire winding operation work or material rest (210), wire winding subassembly (220) and suppression subassembly (230), one side of stator wire winding mechanism (200) sets up be used for passing motor stator and carry out wire winding operation wire winding subassembly (220), wire winding operation work or material rest (210) correspond the top setting suppression subassembly (230), suppression subassembly (230) include first cylinder (231) and with suppression part (232) that the pushing rod of first cylinder (231) is connected, suppression part (232) are located motor stator's top, wire winding subassembly (220) include a plurality of wire winding stations.
2. A multi-station stator winding apparatus as defined in claim 1 wherein,
the feeding mechanism (100) further comprises a first motor (130) arranged at the bottom of the feeding frame (110), the first motor (130) is in transmission connection with a transmission gear (131), the bottom of the pushing track (120) is provided with a transmission gear (122), and the transmission gear (131) is in meshed connection with the transmission gear (122).
3. A multi-station stator winding apparatus as defined in claim 1 wherein,
the winding assembly (220) comprises a mounting plate (221), a second air cylinder (222) and winding pieces (223), wherein the second air cylinder (222) is mounted on the side portion of a winding operation material frame (210), an air rod of the second air cylinder (222) is connected with one surface of the mounting plate (221), and a plurality of winding pieces (223) are arranged on the other surface of the mounting plate (221) at equal intervals corresponding to the operation position of a motor stator.
4. A multi-station stator winding apparatus as defined in claim 1 wherein,
the stator winding mechanism (200) comprises a third air cylinder (240), and a push rod of the third air cylinder (240) is connected with the winding work material frame (210) so as to allow the winding work material frame (210) to move up and down.
5. A multi-station stator winding apparatus as defined in claim 1 wherein,
positioning blocks (211) used for limiting the motor stator to separate are arranged near the input port and the output port of the winding work material frame (210).
6. A multi-station stator winding apparatus as defined in claim 3 wherein,
the winding assembly (220) further comprises a sliding rail part (224), the tops of the pair of sliding rail parts (224) are respectively connected with two sides of the bottom of the mounting plate (221), and the bottom of the sliding rail part (224) is fixedly connected with the surface of the winding work material frame (210) so as to allow the two sides of the mounting plate (221) to move forwards and backwards under the limitation of the sliding rail parts (224).
7. The multi-station stator winding apparatus of claim 1, further comprising:
the discharging mechanism (300) is connected with the output end of the stator winding mechanism (200), the discharging mechanism (300) comprises a discharging rack (310) and a track groove (311) arranged on the discharging rack (310), and the shape of the track groove (311) is matched with the bottom shape of the motor stator.
8. A multi-station stator winding apparatus as defined in claim 1 wherein,
the winding assembly (220) includes four winding stations.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321649673.0U CN220401583U (en) | 2023-06-27 | 2023-06-27 | Multistation stator winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321649673.0U CN220401583U (en) | 2023-06-27 | 2023-06-27 | Multistation stator winding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220401583U true CN220401583U (en) | 2024-01-26 |
Family
ID=89599474
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321649673.0U Active CN220401583U (en) | 2023-06-27 | 2023-06-27 | Multistation stator winding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220401583U (en) |
-
2023
- 2023-06-27 CN CN202321649673.0U patent/CN220401583U/en active Active
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