CN220398273U

CN220398273U - Copper ash collection device for copper smelting

Info

Publication number: CN220398273U
Application number: CN202321503968.7U
Authority: CN
Inventors: 张文帅; 刘念培; 周世龙; 甘昌军; 俞龙�
Original assignee: Wuhu Truchum Alloy Copper Co ltd
Current assignee: Wuhu Truchum Alloy Copper Co ltd
Priority date: 2023-06-12
Filing date: 2023-06-12
Publication date: 2024-01-26
Anticipated expiration: 2033-06-12

Abstract

The utility model relates to the technical field of metal smelting, in particular to a copper ash collecting device for copper smelting, which comprises a furnace table, wherein a furnace for smelting copper is arranged on the furnace table, a channel for collecting copper ash is arranged on the furnace table, a limiting component is arranged below the channel on the furnace table, the limiting component is used for limiting a moving area in the process of collecting and transporting copper ash, a cooling component is arranged on the furnace table, the output end of the cooling component extends into the limiting component to reduce the temperature of the copper ash in the limiting component, and a conveying component is arranged on a mounting surface; to sum up, the copper ash collection device for copper smelting limits copper ash in certain region, then carries out cooling treatment to copper ash in this region, slowly conveys the copper ash of being cooled down to on transportation equipment when reducing the temperature, effectively reduces the temperature of copper ash, does benefit to protective apparatus, improves the life of equipment.

Description

Copper ash collection device for copper smelting

Technical Field

The utility model relates to the technical field of metal smelting, in particular to a copper ash collecting device for copper smelting.

Background

In the process of smelting copper raw materials, a smelting furnace melts the copper raw materials into copper water, and then a copper rod with the diameter of 8-12 mm is obtained through traction, but in the smelting process, copper ash can be generated due to oxidation of the copper water, and when the copper ash is on the copper water, if the copper ash exceeds a certain thickness, the production efficiency is low, and if the copper ash is thinner or does not contain the copper ash, the copper water is easily oxidized, in the production process, the copper ash needs to be cleaned, workers need to clean the upper layer of the copper ash by using tools, and the workers are easily injured in the transportation process due to high temperature of the copper water.

After copper ash on copper water is scooped up, copper ash needs to be collected, the existing copper ash is directly discharged to conveying equipment from a channel, but the copper ash is scooped up on the copper water, the temperature of the copper water is high, the temperature of the copper ash is also high, cooling treatment is not carried out on the copper ash, accidental injury is easily caused to conveying workers in overheat conveying, and the service life of the conveying equipment is influenced.

Disclosure of Invention

In view of the above, the present utility model aims to provide a copper ash collecting device for copper smelting, which solves the problems that after copper ash is scooped up, no cooling treatment is performed on the copper ash, accidental injury is easily caused to transportation workers during overheat transportation, and the service life of transportation equipment is affected.

Based on the above object, the utility model provides a copper ash collecting device for copper smelting, which comprises a furnace table, wherein a furnace for smelting copper is arranged on the furnace table, a channel for collecting copper ash is arranged on the furnace table, a limiting component is arranged below the channel on the furnace table, the limiting component is used for limiting an active area of copper ash in the process of collecting and transporting, a cooling component is arranged on the furnace table, the output end of the cooling component extends into the limiting component to reduce the temperature of copper ash in the limiting component, and a conveying component is arranged on the mounting surface and is used for continuously conveying the cooled copper ash in the limiting component to transporting equipment to collect copper ash.

Preferably, the limiting assembly comprises a supporting plate fixed on the hearth, a limiting chamber is mounted on the supporting plate, an input port matched with the channel is formed in one end of the limiting chamber, the limiting chamber is far away from an opening on one side of the melting furnace, and the bottom of the limiting chamber is close to an opening on one side of the conveying assembly.

Preferably, the cooling assembly comprises a water tank arranged on the furnace platform, a hard pipe is communicated with the water tank, the hard pipe penetrates through the furnace platform and the limiting chamber, a flow distribution plate matched with the limiting chamber is arranged on the hard pipe, a plurality of spray heads are communicated with the flow distribution plate, and the spray heads are aligned with copper ash.

Preferably, the water tank is provided with a pushing mechanism, the pushing mechanism is used for extruding water in the water tank, the pushing mechanism comprises a piston arranged in the water tank, and the piston is provided with a push rod penetrating through the water tank.

Preferably, the conveying assembly comprises a supporting frame fixed on the mounting surface, the supporting frame is connected with symmetrically arranged shaft rods through bearings, a motor is mounted on the supporting frame, one shaft rod is connected to an output shaft of the motor, a high-temperature-resistant conveying belt for receiving copper ash falling from the channel is connected between the two shaft rods in a transmission mode, and a limiting area is formed by the high-temperature-resistant conveying belt and the limiting chamber.

Preferably, an inclined baffle plate for blocking copper ash is arranged in the limiting chamber, and the inclined baffle plate, the channel and the high-temperature-resistant conveying belt form a certain included angle.

The utility model has the beneficial effects that: the copper ash in the smelting furnace is scooped up into the channel by a worker by using a tool, the copper ash falls onto the conveying component along the channel, the limiting component limits the moving area of the copper ash, meanwhile, the temperature of the copper ash on the conveying component is reduced by using the cooling component, the conveying component slowly conveys the cooled copper ash to conveying equipment, and the purpose of reducing the temperature of the copper ash while conveying the copper ash is achieved; to sum up, the copper ash collection device for copper smelting limits copper ash in certain region, then carries out cooling treatment to copper ash in this region, slowly conveys the copper ash of being cooled down to on transportation equipment when reducing the temperature, effectively reduces the temperature of copper ash, does benefit to protective apparatus, improves the life of equipment.

Drawings

In order to more clearly illustrate the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only of the utility model and that other drawings can be obtained from them without inventive effort for a person skilled in the art.

FIG. 1 is a perspective view of the present utility model;

FIG. 2 is an exploded view of the present utility model;

FIG. 3 is a structural view of a spacing chamber of the present utility model;

FIG. 4 is a structural diagram of a cooling module according to the present utility model.

Marked in the figure as: 1. a stove top; 2. a melting furnace; 3. a channel; 4. a limit component; 401. a support plate; 402. a limiting chamber; 403. a charging port; 5. a cooling component; 501. a water tank; 502. a hard tube; 503. a diverter plate; 504. a spray head; 6. a transfer assembly; 601. a support frame; 602. a shaft lever; 603. a motor; 604. high temperature resistant conveyer belt; 7. a pushing mechanism; 701. a piston; 702. a push rod; 8. and (5) tilting the baffle.

Detailed Description

The present utility model will be further described in detail with reference to specific embodiments in order to make the objects, technical solutions and advantages of the present utility model more apparent.

As shown in fig. 1 and 2, a copper ash collecting device for copper smelting comprises a furnace table 1, wherein a furnace 2 for smelting copper is arranged on the furnace table 1, the furnace 2 is arranged on a mounting surface, a channel 3 for collecting copper ash is arranged on the furnace table 1, the channel 3 is obliquely arranged, a limit component 4 is arranged below the channel 3 on the furnace table 1, the limit component 4 is used for limiting a moving area of copper ash during the process of collecting and transporting, copper ash is prevented from being excessively dispersed or falling to a place beyond the transfer component 6 when falling onto the transfer component 6 along the channel 3, a cooling component 5 is arranged on the furnace table 1, an output end of the cooling component 5 extends into the limit component 4 to reduce the temperature of the copper ash in the limit component 4, a transfer component 6 is arranged on the mounting surface, the transfer component 6 is used for continuously transferring the cooled copper ash in the limit component 4 onto a transporting device to collect the copper ash, and a waste water collecting tank is arranged below the transfer component 6 to collect waste water, and waste water pollution is avoided.

Working principle: the copper ash in the smelting furnace 2 is scooped up into the channel 3 by a worker by using a tool, the copper ash falls onto the conveying component 6 along the channel 3, the limiting component 4 limits the activity area of the copper ash, meanwhile, the temperature of the copper ash on the conveying component 6 is reduced by using the cooling component 5, the conveying component 6 slowly conveys the cooled copper ash to conveying equipment, and the copper ash is conveyed while the copper ash is conveyed; to sum up, the copper ash collection device for copper smelting limits copper ash in certain region, then carries out cooling treatment to copper ash in this region, slowly conveys the copper ash of being cooled down to on transportation equipment when reducing the temperature, effectively reduces the temperature of copper ash, does benefit to protective apparatus, improves the life of equipment.

As shown in fig. 1, 2 and 3, a copper ash collecting device for copper smelting is provided, the limiting component 4 comprises a supporting plate 401 fixed on a furnace table 1, the supporting plate 401 is located at the bottom of the furnace table 1, a limiting chamber 402 is mounted on the supporting plate 401, a feeding port 403 matched with a channel 3 is formed in one end of the limiting chamber 402, copper ash in the channel 3 enters the limiting chamber 402 through the feeding port 403, the limiting chamber 402 is far away from an opening on one side of the furnace 2, and the bottom of the limiting chamber 402 is close to an opening on one side of a conveying component 6.

Working principle: when the limiting chamber 402 is installed, the supporting plate 401 is fixed on the furnace platform 1, the input port 403 is aligned with the outlet of the channel 3, and the limiting chamber 402 is installed on the supporting plate 401; when using, the copper ash drops to spacing room 402 in through passageway 3, and spacing room 402 is with copper ash restriction in certain region, restricts the excessive motion of copper ash, and spacing subassembly 4's setting can be with copper ash leading-in spacing room 402 in, avoids copper ash to drop back range of motion too big, avoids copper ash diffusion to all around, does benefit to the collection to copper ash.

As shown in fig. 1, fig. 2 and fig. 4, a copper ash collecting device for copper smelting, cooling module 5 is including setting up the water tank 501 on stove platform 1, the intercommunication has hard tube 502 on the water tank 501, hard tube 502 perpendicular to stove platform 1 sets up, hard tube 502 sets up the valve and controls the flow of water on class, hard tube 502 runs through stove platform 1 and spacing room 402, be provided with on the hard tube 502 with spacing room 402 assorted division board 503, division board 503 sets up along spacing room 402's length direction, the last intercommunication of division board 503 has a plurality of shower nozzles 504, shower nozzle 504 aims at copper ash, shower nozzle 504 installs along division board 503's length direction.

Working principle: when the cooling device is used, water of the water tank 501 is led into the hard pipe 502 through the action of external force, the water is led into the flow distribution plate 503, under the action of the flow distribution plate 503, the water is led into the spray head 504, the spray head 504 is aligned with copper ash in the limiting chamber 402 to spray, the temperature of the copper ash is reduced by using the water, the copper ash is conveyed to equipment by the conveying component 6 to be transported away, the heat of the copper ash is absorbed by the setting of the cooling component 5 by using the water, the temperature of the copper ash is reduced, the cooling treatment is carried out on the copper ash in the limiting chamber 402 before the copper ash is filled into the equipment, the damage of the high-temperature copper ash to the transportation equipment is avoided, and the service life of the equipment is prolonged.

As shown in fig. 1 and 2, a copper ash collecting device for copper smelting is provided with a pushing mechanism 7 on a water tank 501, the pushing mechanism 7 is used for squeezing water in the water tank 501, the pushing mechanism 7 comprises a piston 701 arranged in the water tank 501, the piston 701 is contacted with the inner wall of the water tank 501, a push rod 702 penetrating the water tank 501 is arranged on the piston 701, and the push rod 702 is perpendicular to the piston 701.

Working principle: when the water is required to be led out of the spray head 504, a tool or a person is used for pushing the push rod 702 to move, the push rod 702 drives the piston 701 to move, the piston 701 moves downwards along the water tank 501, the piston 701 extrudes the water in the water tank 501, the water is led into the hard pipe 502, the pushing mechanism 7 can control the flow speed of the water in the water tank 501, the water is led out of the spray head 504, thereby controlling the water flow to be sprayed, facilitating the control of a worker on the water tank 501, facilitating the operation of the worker, the push rod 702 pushes the piston 701 to increase the pressure of the water tank 501, facilitating the water to be led out from the water tank 501, improving the working efficiency, and saving energy by utilizing the gravity effect without excessive equipment.

As shown in fig. 1 and fig. 2, a copper ash collecting device for copper smelting, a conveying assembly 6 comprises a support frame 601 fixed on a mounting surface, shaft rods 602 symmetrically arranged are connected to bearings on the support frame 601, a motor 603 is installed on the support frame 601, one shaft rod 602 is connected to an output shaft of the motor 603, a high-temperature-resistant conveying belt 604 for receiving copper ash falling from a channel 3 is connected between the two shaft rods 602 in a transmission manner, and a limiting area is formed by the high-temperature-resistant conveying belt 604 and a limiting chamber 402.

Working principle: during installation, spacing room 402 forms spacing region with high temperature resistant conveyer belt 604, spacing copper ash's diffusion region, during the use, copper ash in the passageway 3 drops in spacing room 402, high temperature resistant conveyer belt 604 accepts copper ash, starter motor 603, the output shaft of motor 603 drives axostylus axostyle 602 and slowly rotates, two axostylus axostyle 602 drive high temperature resistant conveyer belt 604 and rotate, make copper ash slowly move to the other end from the one end of spacing room 402, simultaneously through shower nozzle 504, shower nozzle 504 can spray the copper ash of motion, until the copper ash of cooling drops to equipment on, the setting of conveying component 6 can convey the copper ash in the spacing room 402, make copper ash follow the input port 403 and move to equipment department, cooperate cooling module 5 simultaneously, slowly convey the copper ash of being cooled, do benefit to the collection to the copper ash.

As shown in fig. 2, a copper ash collecting device for copper smelting is provided with an inclined baffle plate 8 for blocking copper ash in a limiting chamber 402, and the inclined baffle plate 8 forms a certain included angle with a channel 3 and a high-temperature resistant conveying belt 604.

Working principle: when copper ash falls into the limiting chamber 402 from the channel 3, the copper ash can impact the high-temperature-resistant conveying belt 604, and the copper ash can firstly fall onto the inclined baffle plate 8, and due to the action of gravity, the copper ash can automatically fall onto the high-temperature-resistant conveying belt 604, the arrangement of the inclined baffle plate 8 can prevent the copper ash from directly impacting the high-temperature-resistant conveying belt 604, the buffering effect can be achieved, the high-temperature-resistant conveying belt 604 is effectively protected, and the service life of the high-temperature-resistant conveying belt 604 is prolonged.

Those of ordinary skill in the art will appreciate that: the discussion of any of the embodiments above is merely exemplary and is not intended to suggest that the scope of the utility model (including the claims) is limited to these examples; the technical features of the above embodiments or in the different embodiments may also be combined within the idea of the utility model, the steps may be implemented in any order and there are many other variations of the different aspects of the utility model as described above, which are not provided in detail for the sake of brevity.

The present utility model is intended to embrace all such alternatives, modifications and variances which fall within the broad scope of the appended claims. Therefore, any omission, modification, equivalent replacement, improvement, etc. of the present utility model should be included in the scope of the present utility model.

Claims

1. Copper ash collection device for copper smelting, characterized by, including stove top (1), be provided with furnace (2) that are used for smelting copper on stove top (1), furnace (2) set up on the installation face, be provided with on stove top (1) and be used for collecting copper ash passageway (3), be located on stove top (1) passageway (3) below is provided with spacing subassembly (4), spacing subassembly (4) are used for restricting the copper ash and are collected the active area on the way of transportation, be provided with cooling subassembly (5) on stove top (1), the output of cooling subassembly (5) extends to in spacing subassembly (4) in order to reduce the temperature of copper ash in spacing subassembly (4), be provided with conveying subassembly (6) on the installation face, conveying subassembly (6) are used for constantly conveying the copper ash in spacing subassembly (4) that has been cooled down to the transportation equipment on in order to collect copper ash.

2. The copper ash collecting device for copper smelting according to claim 1, wherein the limiting assembly (4) comprises a supporting plate (401) fixed on the hearth (1), a limiting chamber (402) is installed on the supporting plate (401), a feeding port (403) matched with the channel (3) is formed in one end of the limiting chamber (402), the limiting chamber (402) is far away from one side opening of the melting furnace (2), and the bottom of the limiting chamber (402) is close to one side opening of the conveying assembly (6).

3. The copper ash collecting device for copper smelting according to claim 2, wherein the cooling component (5) comprises a water tank (501) arranged on the furnace platform (1), a hard pipe (502) is communicated with the water tank (501), the hard pipe (502) penetrates through the furnace platform (1) and the limiting chamber (402), a flow dividing plate (503) matched with the limiting chamber (402) is arranged on the hard pipe (502), a plurality of spray heads (504) are communicated with the flow dividing plate (503), and the spray heads (504) are aligned with copper ash.

4. A copper ash collecting device for copper smelting according to claim 3, characterized in that a pushing mechanism (7) is arranged on the water tank (501), the pushing mechanism (7) is used for squeezing water in the water tank (501), the pushing mechanism (7) comprises a piston (701) arranged in the water tank (501), and a push rod (702) penetrating through the water tank (501) is arranged on the piston (701).

5. The copper ash collecting device for copper smelting according to claim 4, wherein the conveying assembly (6) comprises a supporting frame (601) fixed on a mounting surface, shaft rods (602) symmetrically arranged are connected to the supporting frame (601) in a bearing mode, a motor (603) is installed on the supporting frame (601), one shaft rod (602) is connected to an output shaft of the motor (603), a high-temperature-resistant conveying belt (604) for receiving copper ash falling from the channel (3) is connected between the two shaft rods (602) in a transmission mode, and the high-temperature-resistant conveying belt (604) and the limiting chamber (402) form a limiting area.

6. The copper ash collecting device for copper smelting according to claim 5, wherein an inclined baffle (8) for blocking copper ash is arranged in the limiting chamber (402), and the inclined baffle (8) forms a certain included angle with the channel (3) and the high-temperature-resistant conveying belt (604).