CN220396760U - A device to prevent the limit pipe clamps of the four major vertical pipes of thermal power plants from falling off - Google Patents

A device to prevent the limit pipe clamps of the four major vertical pipes of thermal power plants from falling off Download PDF

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CN220396760U
CN220396760U CN202321983347.3U CN202321983347U CN220396760U CN 220396760 U CN220396760 U CN 220396760U CN 202321983347 U CN202321983347 U CN 202321983347U CN 220396760 U CN220396760 U CN 220396760U
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spring
pipe
limit
support member
falling
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姜士凯
王锟
赵轶平
高进
任飞扬
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Huaneng Qinbei Power Generation Co Ltd
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Huaneng Qinbei Power Generation Co Ltd
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Abstract

本实用新型提供一种防止火电厂四大管道垂直管道限位管夹脱落的装置。本实用新型包括支撑件和弹簧吊架,所述支撑件设置于立管限位管夹上方,所述弹簧吊架的顶端与所述支撑件相连,所述弹簧吊架的底端与立管限位管夹相连。本实用新型加装的弹簧吊架和管道成为一体,不会影响管道的膨胀,也保证了限位管夹下滑的位移量在预设范围内,不会脱离限位框架,从而使限位管夹在运行中不会失效。每个管夹改造费用低,节省了改造成本。

The utility model provides a device for preventing the four major vertical pipe limit pipe clamps from falling off in a thermal power plant. The utility model includes a support member and a spring hanger. The support member is arranged above the riser limiting pipe clamp. The top end of the spring hanger is connected to the support member. The bottom end of the spring hanger is connected to the riser pipe. The limit pipe clamps are connected. The spring hanger installed in this utility model is integrated with the pipeline, which will not affect the expansion of the pipeline, and also ensures that the displacement of the limit pipe clamp is within the preset range and will not break away from the limit frame, thereby making the limit pipe The clamp will not fail during operation. The modification cost of each pipe clamp is low, saving modification costs.

Description

一种防止火电厂四大管道垂直管道限位管夹脱落的装置A device to prevent the limit pipe clamps of the four major vertical pipes of thermal power plants from falling off

技术领域Technical field

本实用新型涉及管道安装技术领域,尤其涉及一种防止火电厂四大管道垂直管道限位管夹脱落的装置。The utility model relates to the technical field of pipeline installation, and in particular to a device that prevents the vertical pipeline limit clamps of four major pipelines in thermal power plants from falling off.

背景技术Background technique

火电厂四大管道包括主蒸汽管道、热再热蒸汽管道、冷再热蒸汽管道、高压给水管道。四大管道为保证运行时管道各部位应力在安全范围内,在设计时会限制管道某个方向位移量,通常在管道上装限位管夹,在周边钢梁上装限位框架,通过管夹与限位框架的间隙来限制管道的膨胀位移量。管夹的安装一般通过螺栓紧固在管道上,而垂直管道上安装的管夹在运行中由于机组的频繁启停,冷热交变的作用下,螺栓松弛,管夹与管道的摩擦力减小,导致限位管夹向下脱落。限位管夹脱出限位框架后限位失效,严重时管夹被卡死在相邻的限位框架里,阻挡管道向设计的膨胀方向位移,在运行时产生较大的应力,存在严重安全隐患。The four major pipelines of thermal power plants include main steam pipelines, hot reheat steam pipelines, cold reheat steam pipelines, and high-pressure water supply pipelines. In order to ensure that the stress of each part of the pipeline is within a safe range during operation, the four major pipelines will limit the displacement of the pipeline in a certain direction during design. Limiting pipe clamps are usually installed on the pipelines, and limiting frames are installed on the surrounding steel beams. The pipe clamps are connected to the pipes. The gap in the limiting frame is used to limit the expansion displacement of the pipeline. The installation of pipe clamps is generally fastened to the pipe by bolts. However, due to the frequent starts and stops of the unit and the action of alternating hot and cold conditions during operation, the pipe clamps installed on the vertical pipes will loosen the bolts and the friction between the pipe clamps and the pipes will decrease. Small, causing the limiting pipe clamp to fall downward. The limit pipe clamp will fail after it comes out of the limit frame. In severe cases, the pipe clamp will be stuck in the adjacent limit frame, blocking the displacement of the pipeline in the designed expansion direction, generating large stress during operation, and posing serious safety risks. Hidden danger.

目前,为了解决上述技术问题的常用手段包括如下两种:1、在限位管夹下面再增加一个管夹,通过增加与管道的摩擦力来防止限位管夹脱落。此方法不能彻底解决问题,随着运行时间的增加,新增加的限位管夹仍有下滑的风险。且限位管夹需要与管道材质相同才能满足运行温度的要求,高合金的管夹造价高。2、在管道上焊接限位块来防止管夹下滑。随着机组运行时间的增加,管道有一定的位移,限位块可能与原来的限位框架不能对应,这也是在管道设计时不焊接限位块的原因。另外现场焊接限位块,热处理效果差,焊接质量不能保证,可能对母材造成损伤。At present, common methods to solve the above technical problems include the following two methods: 1. Add another pipe clamp below the limit pipe clamp to prevent the limit pipe clamp from falling off by increasing the friction with the pipe. This method cannot completely solve the problem. As the running time increases, the newly added limit pipe clamp still has the risk of sliding down. Moreover, the limit pipe clamp needs to be made of the same material as the pipe to meet the operating temperature requirements, and high-alloy pipe clamps are expensive to manufacture. 2. Weld the limit block on the pipe to prevent the pipe clamp from sliding down. As the running time of the unit increases, the pipeline has a certain displacement, and the limit block may not correspond to the original limit frame. This is also the reason why the limit block is not welded during the pipeline design. In addition, if the limit block is welded on site, the heat treatment effect is poor and the welding quality cannot be guaranteed, which may cause damage to the base metal.

实用新型内容Utility model content

根据上述提出的技术问题,而提供一种防止火电厂四大管道垂直管道限位管夹脱落的装置。本实用新型采用的技术手段如下:According to the technical problems raised above, a device is provided to prevent the four major vertical pipe limit pipe clamps from falling off in thermal power plants. The technical means adopted by this utility model are as follows:

一种防止火电厂四大管道垂直管道限位管夹脱落的装置,包括支撑件和弹簧吊架,所述支撑件设置于立管限位管夹上方,所述弹簧吊架的顶端与所述支撑件相连,所述弹簧吊架的底端与立管限位管夹相连。A device for preventing the limit pipe clamps of the four major vertical pipes of thermal power plants from falling off, including a support member and a spring hanger. The support member is arranged above the riser limit pipe clamp, and the top end of the spring hanger is connected to the spring hanger. The supporting parts are connected, and the bottom end of the spring hanger is connected with the riser limiting pipe clamp.

进一步地,所述弹簧吊架的数量至少为两个。Further, the number of the spring hangers is at least two.

进一步地,所述弹簧吊架包括弹簧和设置在弹簧两侧的第一吊杆和第二吊杆,所述第一吊杆的顶端与所述支撑件相连,所述第二吊杆的底端与立管限位管夹相连。Further, the spring hanger includes a spring and a first hanger and a second hanger arranged on both sides of the spring. The top of the first hanger is connected to the support member, and the bottom of the second hanger is connected to the support member. The end is connected to the riser limit pipe clamp.

进一步地,所述弹簧具有预设的弹性,使得弹簧的最大压缩位移量不超过所述支撑件和立管限位管夹之间管道的最大膨胀量。Further, the spring has a preset elasticity, so that the maximum compression displacement of the spring does not exceed the maximum expansion of the pipe between the support member and the riser limiting pipe clamp.

进一步地,所述支撑件设置位置为立管限位管夹上方3-6米处。Further, the support member is set at a position 3-6 meters above the riser limit pipe clamp.

进一步地,所述支撑件包括弹性或刚性吊架的管夹,所述管夹通过定位块和螺栓固定在预设位置。Further, the support member includes a pipe clamp of an elastic or rigid hanger, and the pipe clamp is fixed at a preset position through positioning blocks and bolts.

本实用新型加装的弹簧吊架和管道成为一体,不会影响管道的膨胀,也保证了限位管夹下滑的位移量在预设范围内,不会脱离限位框架,从而使限位管夹在运行中不会失效。每个管夹改造费用低,节省了改造成本。The spring hanger installed in this utility model is integrated with the pipeline, which will not affect the expansion of the pipeline, and also ensures that the sliding displacement of the limit pipe clamp is within the preset range and will not break away from the limit frame, thereby making the limit pipe The clamp will not fail during operation. The modification cost of each pipe clamp is low, saving modification costs.

附图说明Description of the drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图做以简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description The drawings illustrate some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting any creative effort.

图1为本实用新型结构示意图。Figure 1 is a schematic structural diagram of the utility model.

图中:1、第一吊杆;2、弹簧;3、第二吊杆;4、支撑件;5、立管限位管夹。In the picture: 1. First boom; 2. Spring; 3. Second boom; 4. Support; 5. Standpipe limit clamp.

具体实施方式Detailed ways

为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the present utility model. Obviously, the description The embodiments are part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present utility model.

如图1所示,本实用新型实施例公开了一种防止火电厂四大管道垂直管道限位管夹脱落的装置,包括支撑件4和弹簧吊架,所述支撑件设置于立管限位管夹5上方,所述弹簧吊架的顶端与所述支撑件相连,所述弹簧吊架的底端与立管限位管夹相连。As shown in Figure 1, an embodiment of the present utility model discloses a device for preventing the four major vertical pipe limit pipe clamps of a thermal power plant from falling off. It includes a support member 4 and a spring hanger. The support member is arranged on the standpipe limiter. Above the pipe clamp 5, the top end of the spring hanger is connected to the support member, and the bottom end of the spring hanger is connected to the riser limiting pipe clamp.

所述弹簧吊架的数量至少为两个。The number of the spring hangers is at least two.

所述弹簧吊架包括弹簧2和设置在弹簧两侧的第一吊杆1和第二吊杆3,所述第一吊杆的顶端与所述支撑件相连,所述第二吊杆的底端与立管限位管夹相连。The spring hanger includes a spring 2 and a first hanger 1 and a second hanger 3 arranged on both sides of the spring. The top of the first hanger is connected to the support member, and the bottom of the second hanger is connected to the support member. The end is connected to the riser limit pipe clamp.

所述弹簧具有预设的弹性,使得弹簧的最大压缩位移量不超过所述支撑件和立管限位管夹之间管道的最大膨胀量。The spring has a preset elasticity, so that the maximum compression displacement of the spring does not exceed the maximum expansion of the pipe between the support member and the riser limiting pipe clamp.

所述支撑件设置位置为立管限位管夹上方3-6米处。The position of the support member is 3-6 meters above the standpipe limit pipe clamp.

所述支撑件包括弹性或刚性吊架的管夹,所述管夹通过定位块和螺栓固定在预设位置。The support member includes a pipe clamp of an elastic or rigid hanger, and the pipe clamp is fixed at a preset position through positioning blocks and bolts.

作为可选的实施方式,每个立管限位管夹上方3-6米距离处,都有弹性或刚性吊架的管夹,这些管夹都是通过定位块和螺栓固定在管道上,不会出现脱落的情况。把上方固定管夹和下边限位管夹通过本实用新型的弹簧吊架连接,根据两个管夹的相对距离,计算此段管的最大膨胀值,选取合适的弹簧,冷态安装时,使弹簧完全放松,在热态管道膨胀拉伸弹簧时,弹簧的最大压缩位移量限制在50mm内。这样加装的弹簧吊架和管道成为一体,不会影响管道的膨胀,也保证了限位管夹下滑的位移量在50mm内,不会脱离限位框架,从而使限位管夹在运行中不会失效。As an optional implementation, there are elastic or rigid hanger pipe clamps 3-6 meters above each riser limit pipe clamp. These pipe clamps are fixed on the pipeline through positioning blocks and bolts. Falling off may occur. Connect the upper fixed pipe clamp and the lower limiting pipe clamp through the spring hanger of the present invention. According to the relative distance between the two pipe clamps, calculate the maximum expansion value of this section of pipe, select the appropriate spring, and use it during cold installation. The spring is completely relaxed, and when the hot pipe expands and stretches the spring, the maximum compression displacement of the spring is limited to 50mm. The spring hanger installed in this way is integrated with the pipeline, which will not affect the expansion of the pipeline. It also ensures that the downward displacement of the limit pipe clamp is within 50mm and will not break away from the limit frame, thus keeping the limit pipe clamp in operation. Will not fail.

最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it. Although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that : It is still possible to modify the technical solutions recorded in the foregoing embodiments, or to equivalently replace some or all of the technical features; and these modifications or substitutions do not deviate from the essence of the corresponding technical solutions from the embodiments of the present invention. Scope of technical solutions.

Claims (6)

1.一种防止火电厂四大管道垂直管道限位管夹脱落的装置,其特征在于,包括:支撑件和弹簧吊架,所述支撑件设置于立管限位管夹上方,所述弹簧吊架的顶端与所述支撑件相连,所述弹簧吊架的底端与立管限位管夹相连。1. A device for preventing the limit pipe clamps of the four major vertical pipes of thermal power plants from falling off. It is characterized in that it includes: a support member and a spring hanger. The support member is arranged above the riser limit pipe clamp. The spring The top end of the hanger is connected to the support member, and the bottom end of the spring hanger is connected to the standpipe limiting pipe clamp. 2.根据权利要求1所述的防止火电厂四大管道垂直管道限位管夹脱落的装置,其特征在于,所述弹簧吊架的数量至少为两个。2. The device for preventing the limit pipe clamps of the four major vertical pipes of the thermal power plant from falling off according to claim 1, characterized in that the number of the spring hangers is at least two. 3.根据权利要求1所述的防止火电厂四大管道垂直管道限位管夹脱落的装置,其特征在于,所述弹簧吊架包括弹簧和设置在弹簧两侧的第一吊杆和第二吊杆,所述第一吊杆的顶端与所述支撑件相连,所述第二吊杆的底端与立管限位管夹相连。3. The device for preventing the limit pipe clamps of the four major vertical pipelines of the thermal power plant from falling off according to claim 1, characterized in that the spring hanger includes a spring and a first suspender and a second suspender arranged on both sides of the spring. A suspension rod, the top end of the first suspension rod is connected to the support member, and the bottom end of the second suspension rod is connected to the riser limiting pipe clamp. 4.根据权利要求1所述的防止火电厂四大管道垂直管道限位管夹脱落的装置,其特征在于,所述弹簧具有预设的弹性,使得弹簧的最大压缩位移量不超过所述支撑件和立管限位管夹之间管道的最大膨胀量。4. The device for preventing the limit pipe clamps of the four major vertical pipes of thermal power plants from falling off according to claim 1, characterized in that the spring has a preset elasticity so that the maximum compression displacement of the spring does not exceed the support. The maximum expansion of the pipe between the riser clamp and the riser clamp. 5.根据权利要求1所述的防止火电厂四大管道垂直管道限位管夹脱落的装置,其特征在于,所述支撑件设置位置为立管限位管夹上方3-6米处。5. The device for preventing the limit pipe clamps of the four major vertical pipes of thermal power plants from falling off according to claim 1, characterized in that the support member is set at a position 3-6 meters above the riser limit pipe clamps. 6.根据权利要求1~5任一项所述的防止火电厂四大管道垂直管道限位管夹脱落的装置,其特征在于,所述支撑件包括弹性或刚性吊架的管夹,所述管夹通过定位块和螺栓固定在预设位置。6. The device for preventing the four major vertical pipe limit pipe clamps of the thermal power plant from falling off according to any one of claims 1 to 5, characterized in that the support member includes a pipe clamp of an elastic or rigid hanger, and the The pipe clamp is fixed at the preset position through positioning blocks and bolts.
CN202321983347.3U 2023-07-26 2023-07-26 A device to prevent the limit pipe clamps of the four major vertical pipes of thermal power plants from falling off Active CN220396760U (en)

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Inventor after: Jiang Shikai

Inventor after: Wang Gun

Inventor after: Zhao Dieping

Inventor after: Gao Jin

Inventor after: Ren Feiyang

Inventor before: Jiang Shikai

Inventor before: Wang Gun

Inventor before: Zhao Dieping

Inventor before: Gao Jin

Inventor before: Ren Feiyang