CN220392792U - An automatic rewinding, changing, and tape splicing device for lithium-ion battery pole pieces - Google Patents

An automatic rewinding, changing, and tape splicing device for lithium-ion battery pole pieces Download PDF

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Publication number
CN220392792U
CN220392792U CN202320804407.4U CN202320804407U CN220392792U CN 220392792 U CN220392792 U CN 220392792U CN 202320804407 U CN202320804407 U CN 202320804407U CN 220392792 U CN220392792 U CN 220392792U
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motor
rewinding
reel
box
side plate
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赵志成
于海彬
吴忠伟
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Jiangsu Weifeng Power Industry Co ltd
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Jiangsu Weifeng Power Industry Co ltd
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Abstract

本实用新型提供了一种锂离子电池极片自动收卷换卷接带装置,箱体、过辊、一号接近辊组件、一号收卷轴、二号收卷轴、二号接近辊组件、激光切刀组件和控制器,过辊安装至箱体一侧顶部,一号接近辊组件安装至箱体一侧中部,一号收卷轴和二号收卷轴均安装至箱体一侧底部,二号接近辊组件安装至箱体另一侧中部,激光切刀组件安装至箱体底部内壁。本实用新型有益效果:接近辊移动、切刀移动、切刀裁切均为自动控制,收卷轴无需移动,设备无需停机,便可实现自动换卷接带;自动换卷过程中,只有接近辊与切刀做简单直线运动,设备维护保养成本低、设备运转能源消耗低,换卷时长短。

The utility model provides an automatic winding, changing and splicing device for lithium ion battery pole pieces, which consists of a box body, a roller, a No. 1 approach roller assembly, a No. 1 rewind reel, a No. 2 rewind reel, a No. 2 approach roller assembly, and a laser. The cutter assembly and controller, the over-roller is installed at the top of one side of the box, the No. 1 approach roller assembly is installed at the middle of one side of the box, the No. 1 rewinding reel and the No. 2 rewinding reel are installed at the bottom of one side of the box, and the No. 2 rewinding reel is installed at the bottom of one side of the box. The approach roller assembly is installed to the middle of the other side of the box, and the laser cutter assembly is installed to the inner wall of the bottom of the box. Beneficial effects of the utility model: the movement of the approach roller, the movement of the cutter, and the cutting of the cutter are all automatically controlled. The winding reel does not need to move and the equipment does not need to be shut down to realize automatic roll change and tape splicing; during the automatic roll change process, only the approach roller Simple linear motion with the cutter, low equipment maintenance costs, low equipment operation energy consumption, and short roll change time.

Description

一种锂离子电池极片自动收卷换卷接带装置An automatic rewinding, changing, and tape splicing device for lithium-ion battery pole pieces

技术领域Technical field

本实用新型属于锂离子电池制造领域,尤其是涉及一种锂离子电池极片自动收卷换卷接带装置。The utility model belongs to the field of lithium-ion battery manufacturing, and in particular relates to an automatic winding, changing and splicing device for lithium-ion battery pole pieces.

背景技术Background technique

现有的收卷工位为双工位,两工位位于同一机构,在两工位之间设立转轴,转轴转动时,两收卷工位围绕转轴转动;两收卷工位相互切换时利用转轴转动,互换位置,再由切刀切断极片,实现自动换卷接带功能,但是在换卷时,需转动收卷塔,由于卷轴与产品重量大,转动收卷塔时耗时长、设备工作负荷大、能源消耗大、且转塔时易发生收卷不齐的问题。The existing winding station is a double station. The two stations are located in the same mechanism. A rotating shaft is set up between the two stations. When the rotating shaft rotates, the two winding stations rotate around the rotating shaft; when the two winding stations switch to each other, use The rotating shaft rotates, exchanges positions, and then the cutter cuts the pole pieces to realize the automatic roll changing and tape splicing function. However, when changing the roll, the winding tower needs to be rotated. Due to the heavy weight of the reel and the product, rotating the winding tower takes a long time and The equipment has a heavy workload, consumes a lot of energy, and is prone to uneven winding problems during the turret operation.

实用新型内容Utility model content

有鉴于此,本实用新型旨在提出一种锂离子电池极片自动收卷换卷接带装置,以解决传统转塔方式耗时长、负荷大、能源消耗大、收卷不齐的问题。In view of this, the present utility model aims to propose an automatic winding, changing and splicing device for lithium-ion battery pole pieces to solve the problems of the traditional turret method, which is time-consuming, heavy load, high energy consumption and uneven winding.

为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above purpose, the technical solution of the present invention is achieved as follows:

一种锂离子电池极片自动收卷换卷接带装置,包括箱体、过辊、一号接近辊组件、一号收卷轴、二号收卷轴、二号接近辊组件、激光切刀组件和控制器,所述过辊安装至所述箱体一侧顶部,所述一号接近辊组件安装至所述箱体一侧中部,所述一号收卷轴和所述二号收卷轴均安装至所述箱体一侧底部,所述二号接近辊组件安装至所述箱体另一侧中部,所述激光切刀组件安装至所述箱体底部内壁,所述过辊、所述一号接近辊组件、所述一号收卷轴、所述二号收卷轴、所述二号接近辊组件和所述激光切刀组件均电连接至所述控制器。An automatic rewinding, changing and splicing device for lithium ion battery pole pieces, including a box body, a roller, a No. 1 approach roller assembly, a No. 1 rewinding reel, a No. 2 rewinding reel, a No. 2 approach roller assembly, a laser cutter assembly and Controller, the roller is installed to the top of one side of the box, the No. 1 approach roller assembly is installed to the middle of one side of the box, the No. 1 rewinding reel and the No. 2 rewinding reel are both installed to The bottom of one side of the box, the No. 2 approach roller assembly is installed to the middle of the other side of the box, the laser cutter assembly is installed to the inner wall of the bottom of the box, the roller, the No. The approach roller assembly, the first rewinding shaft, the second rewinding shaft, the second approaching roller assembly and the laser cutter assembly are all electrically connected to the controller.

进一步的,所述箱体包括箱体本体、一号侧板和二号侧板,所述一号侧板一侧和所述二号侧板一侧均开设有一个凹槽,两个所述凹槽分别用于安装所述一号接近辊组件和所述二号接近辊组件,所述箱体本体前部、后部和顶部均为透明壳体。Further, the box body includes a box body, a first side plate and a second side plate. A groove is provided on one side of the first side plate and the second side plate, and the two side plates are provided with a groove. The grooves are respectively used to install the No. 1 approach roller assembly and the No. 2 approach roller assembly. The front, rear and top of the box body are all transparent shells.

进一步的,所述一号侧板包括一号安装架,所述一号安装架位于所述一号收卷轴上方,所述一号安装架用于安装胶带感应器和卷径感应器;所述二号侧板包括二号安装架,所述二号安装架位于所述二号收卷轴上方,所述二号安装架用于安装胶带感应器和卷径感应器。Further, the No. 1 side panel includes a No. 1 mounting bracket, the No. 1 mounting bracket is located above the No. 1 rewinding reel, and the No. 1 mounting bracket is used to install a tape sensor and a roll diameter sensor; The No. 2 side plate includes a No. 2 mounting bracket, which is located above the No. 2 rewinding shaft. The No. 2 mounting bracket is used to install a tape sensor and a roll diameter sensor.

进一步的,所述一号接近辊组件包括一号丝杠、一号接近辊和一号电机,所述一号电机安装至所述一号侧板一侧中部,所述一号电机输出轴穿过所述一号侧板安装至所述一号丝杠一端,所述一号丝杠安装至所述一号侧板的凹槽,所述一号丝杠另一端套设至丝母,所述丝母安装至所述一号接近辊,所述一号电机电连接至所述控制器。Further, the No. 1 approach roller assembly includes a No. 1 screw, a No. 1 approach roller and a No. 1 motor. The No. 1 motor is installed to the middle of one side of the No. 1 side plate, and the No. 1 motor output shaft passes through Installed to one end of the No. 1 screw through the No. 1 side plate, the No. 1 screw is installed to the groove of the No. 1 side plate, and the other end of the No. 1 screw is sleeved to the screw nut, so The nut is installed to the No. 1 approach roller, and the No. 1 motor is electrically connected to the controller.

进一步的,所述二号接近辊组件包括二号丝杠、二号接近辊和二号电机,所述二号电机安装至所述二号侧板一侧中部,所述二号电机输出轴穿过所述二号侧板连接至所述二号丝杠一端,所述二号丝杠安装至所述二号侧板的凹槽,所述二号丝杠另一端套设至丝母,所述丝母安装至所述二号接近辊,所述二号电机电连接至所述控制器。Further, the No. 2 approach roller assembly includes a No. 2 lead screw, a No. 2 approach roller and a No. 2 motor. The No. 2 motor is installed to the middle of one side of the No. 2 side plate, and the No. 2 motor output shaft passes through Connected to one end of the No. 2 screw through the No. 2 side plate, the No. 2 screw is installed to the groove of the No. 2 side plate, and the other end of the No. 2 screw is sleeved to the screw nut, so The nut is installed to the No. 2 approach roller, and the No. 2 motor is electrically connected to the controller.

进一步的,所述激光切刀组件包括激光切刀、三号丝杠和三号电机,所述三号电机安装至所述箱体本体底部内壁,所述三号电机输出轴连接至所述三号丝杠一端,所述三号丝杠另一端套设至丝母,所述丝母安装至所述激光切刀,所述三号电机电连接至所述控制器。Further, the laser cutter assembly includes a laser cutter, a No. 3 screw and a No. 3 motor. The No. 3 motor is installed on the inner wall of the bottom of the box body. The output shaft of the No. 3 motor is connected to the No. 3 motor. One end of the No. 3 screw, the other end of the No. 3 screw is sleeved to a nut, the nut is installed to the laser cutter, and the No. 3 motor is electrically connected to the controller.

进一步的,所述一号收卷轴和所述二号收卷轴均安装有收卷筒,所述收卷筒安装有双面胶,所述一号收卷轴和所述二号收卷轴分别与一个外部电机相连接。Further, the No. 1 rewind reel and the No. 2 rewind reel are both equipped with a rewind drum, and the No. 1 rewind reel is equipped with double-sided tape. The No. 1 rewind reel and the No. 2 rewind reel are respectively connected with a External motor is connected.

相对于现有技术,本实用新型所述的一种锂离子电池极片自动收卷换卷接带装置具有以下优势:Compared with the existing technology, the automatic winding, changing and splicing device for lithium-ion battery pole pieces described in the present utility model has the following advantages:

本实用新型所述的一种锂离子电池极片自动收卷换卷接带装置,接近辊移动、切刀移动、切刀裁切均为自动控制,收卷轴无需移动,设备无需停机,便可实现自动换卷接带;自动换卷过程中,只有接近辊与切刀做简单直线运动,设备维护保养成本低、设备运转能源消耗低,换卷时长短;配备收卷前纠偏器,执行收卷自动换卷接带时,极片位置不变,防止发生收卷不齐的现象。The utility model describes an automatic winding, changing and splicing device for lithium ion battery pole pieces. The movement of the approach roller, the movement of the cutter and the cutting of the cutter are all automatically controlled. The winding shaft does not need to move and the equipment does not need to be shut down. Realizes automatic roll changing and tape splicing; during the automatic roll changing process, only the approach roller and the cutter make simple linear movements, which results in low equipment maintenance costs, low equipment operation energy consumption, and short roll changing time; equipped with a pre-winding deflection corrector to perform winding When the roll is automatically changed and spliced, the position of the pole piece remains unchanged to prevent uneven winding.

附图说明Description of the drawings

构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The drawings that constitute a part of the present utility model are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation of the present utility model. In the attached picture:

图1为本实用新型实施例所述的整体结构主视示意图;Figure 1 is a schematic front view of the overall structure according to the embodiment of the present utility model;

图2为本实用新型实施例所述的整体结构后视示意图。Figure 2 is a schematic rear view of the overall structure according to the embodiment of the present utility model.

附图标记说明:Explanation of reference symbols:

1、箱体;11、箱体本体;12、一号侧板;121、一号安装架;13、二号侧板;131、二号安装架;2、过辊;3、一号接近辊组件;31、一号丝杠;32、一号接近辊;33、一号电机;4、一号收卷轴;5、二号收卷轴;6、二号接近辊组件;61、二号丝杠;62、二号接近辊;63、二号电机;7、激光切刀组件;71、激光切刀;72、三号丝杠;73、三号电机。1. Box body; 11. Box body; 12. Side plate No. 1; 121. Mounting bracket No. 1; 13. Side plate No. 2; 131. Mounting bracket No. 2; 2. Over roller; 3. Approach roller No. 1 Components; 31. Lead screw No. 1; 32. Approach roller No. 1; 33. Motor No. 1; 4. Rewind reel No. 1; 5. Rewind reel No. 2; 6. Approach roller No. 2 assembly; 61. Lead screw No. 2 ; 62. No. 2 approach roller; 63. No. 2 motor; 7. Laser cutter assembly; 71. Laser cutter; 72. No. 3 lead screw; 73. No. 3 motor.

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。It should be noted that, as long as there is no conflict, the embodiments and features of the embodiments of the present invention can be combined with each other.

在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention. The novel and simplified description does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present invention. Furthermore, the terms “first”, “second”, etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Thus, features defined by "first," "second," etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise stated, the meaning of "plurality" is two or more.

在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a removable connection. Detachable connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.

下面将参考附图并结合实施例来详细说明本实用新型。The utility model will be described in detail below with reference to the accompanying drawings and embodiments.

如图1至图2所示,A为极片,一种锂离子电池极片自动收卷换卷接带装置,包括箱体1、过辊2、一号接近辊组件3、一号收卷轴4、二号收卷轴5、二号接近辊组件6、激光切刀组件7和控制器,所述过辊2安装至所述箱体1一侧顶部,所述一号接近辊组件3安装至所述箱体1一侧中部,所述一号收卷轴4和所述二号收卷轴5均安装至所述箱体1一侧底部,所述二号接近辊组件6安装至所述箱体1另一侧中部,所述激光切刀组件7安装至所述箱体1底部内壁,所述过辊2、所述一号接近辊组件3、所述一号收卷轴4、所述二号收卷轴5、所述二号接近辊组件6和所述激光切刀组件7均电连接至所述控制器。As shown in Figure 1 to Figure 2, A is the pole piece, a lithium-ion battery pole piece automatic winding, changing and tape splicing device, including a box 1, a roller 2, a No. 1 approach roller assembly 3, and a No. 1 winding reel. 4. No. 2 winding reel 5, No. 2 approach roller assembly 6, laser cutter assembly 7 and controller. The roller 2 is installed on the top of one side of the box 1, and the No. 1 approach roller assembly 3 is installed on In the middle of one side of the box 1, the No. 1 rewinding reel 4 and the No. 2 rewinding reel 5 are installed at the bottom of one side of the box 1, and the No. 2 approach roller assembly 6 is installed to the box. 1 In the middle of the other side, the laser cutter assembly 7 is installed to the bottom inner wall of the box 1, the roller 2, the No. 1 approach roller assembly 3, the No. 1 rewinding shaft 4, the No. 2 The winding reel 5, the second approach roller assembly 6 and the laser cutter assembly 7 are all electrically connected to the controller.

在本实用新型的一种优选的实施方式中,所述箱体1包括箱体本体11、一号侧板12和二号侧板13,所述一号侧板12一侧和所述二号侧板13一侧均开设有一个凹槽,两个所述凹槽分别用于安装所述一号接近辊组件3和所述二号接近辊组件6,所述箱体本体11前部、后部和顶部均为透明壳体,在实际使用时,所述箱体本体11前部、后部和顶部均为可拆卸连接,且为透明壳体,方便工作人员观察工作状态,换取一号收卷轴4和二号收卷轴5的收卷筒。In a preferred embodiment of the present invention, the box 1 includes a box body 11, a first side plate 12 and a second side plate 13. The first side plate 12 and the second side plate There is a groove on one side of the side plate 13, and the two grooves are used to install the No. 1 approach roller assembly 3 and the No. 2 approach roller assembly 6 respectively. The front and rear parts of the box body 11 Both the front and the top of the box body 11 are transparent shells. In actual use, the front, rear and top of the box body 11 are detachably connected and are transparent shells, which is convenient for staff to observe the working status. Reel reel 4 and reel number 2 reel 5.

在本实用新型的一种优选的实施方式中,所述一号侧板12包括一号安装架121,所述一号安装架121位于所述一号收卷轴4上方,所述一号安装架121用于安装胶带感应器和卷径感应器;所述二号侧板13包括二号安装架131,所述二号安装架131位于所述二号收卷轴5上方,所述二号安装架131用于安装胶带感应器和卷径感应器;在实际使用时,所述一号安装架121、二号安装架131、胶带感应器和卷径感应器的安装位置不影响一号收卷轴4、二号收卷轴5及激光切刀组件7的工作。In a preferred embodiment of the present invention, the No. 1 side panel 12 includes a No. 1 mounting bracket 121. The No. 1 mounting bracket 121 is located above the No. 1 rewinding shaft 4. The No. 1 mounting bracket 121 is used to install the tape sensor and the roll diameter sensor; the No. 2 side plate 13 includes a No. 2 mounting bracket 131, and the No. 2 mounting bracket 131 is located above the No. 2 rewinding shaft 5. The No. 2 mounting bracket 131 is used to install the tape sensor and the roll diameter sensor; in actual use, the installation positions of the No. 1 mounting bracket 121, the No. 2 mounting bracket 131, the tape sensor and the roll diameter sensor do not affect the No. 1 rewinding reel 4 , No. 2 rewinding reel 5 and laser cutter assembly 7 work.

在本实用新型的一种优选的实施方式中,所述一号接近辊组件3包括一号丝杠31、一号接近辊32和一号电机33,所述一号电机33安装至所述一号侧板12一侧中部,所述一号电机33输出轴穿过所述一号侧板12安装至所述一号丝杠31一端,所述一号丝杠31安装至所述一号侧板12的凹槽,所述一号丝杠31另一端套设至丝母,所述丝母安装至所述一号接近辊32,所述一号电机33电连接至所述控制器,在实际使用时,所述一号电机33和所述一号丝杠31通过万向联轴器连接。In a preferred embodiment of the present invention, the No. 1 approach roller assembly 3 includes a No. 1 screw 31, a No. 1 approach roller 32 and a No. 1 motor 33. The No. 1 motor 33 is installed to the No. 1 approach roller assembly 3. In the middle of one side of the No. 1 side plate 12, the output shaft of the No. 1 motor 33 passes through the No. 1 side plate 12 and is installed at one end of the No. 1 screw 31. The No. 1 screw 31 is installed to the No. 1 side. The groove of the plate 12, the other end of the No. 1 screw 31 is sleeved to the nut, the nut is installed to the No. 1 approach roller 32, the No. 1 motor 33 is electrically connected to the controller, In actual use, the No. 1 motor 33 and the No. 1 lead screw 31 are connected through a universal coupling.

在本实用新型的一种优选的实施方式中,所述二号接近辊组件6包括二号丝杠61、二号接近辊62和二号电机63,所述二号电机63安装至所述二号侧板13一侧中部,所述二号电机63输出轴穿过所述二号侧板13连接至所述二号丝杠61一端,所述二号丝杠61安装至所述二号侧板13的凹槽,所述二号丝杠61另一端套设至丝母,所述丝母安装至所述二号接近辊62,所述二号电机63电连接至所述控制器,在实际使用时,二号电机63输出轴和二号丝杠61通过万向联轴器连接。In a preferred embodiment of the present invention, the No. 2 approach roller assembly 6 includes a No. 2 lead screw 61, a No. 2 approach roller 62 and a No. 2 motor 63. The No. 2 motor 63 is installed to the No. 2 approach roller assembly 6. In the middle of one side of the No. 2 side plate 13, the output shaft of the No. 2 motor 63 passes through the No. 2 side plate 13 and is connected to one end of the No. 2 screw 61. The No. 2 screw 61 is installed on the No. 2 side. The groove of the plate 13, the other end of the No. 2 lead screw 61 is sleeved to the nut, the nut is installed to the No. 2 approach roller 62, the No. 2 motor 63 is electrically connected to the controller, In actual use, the output shaft of the No. 2 motor 63 and the No. 2 lead screw 61 are connected through a universal coupling.

在本实用新型的一种优选的实施方式中,所述激光切刀组件7包括激光切刀71、三号丝杠72和三号电机73,所述三号电机73安装至所述箱体本体11底部内壁,所述三号电机73输出轴连接至所述三号丝杠72一端,所述三号丝杠72另一端套设至丝母,所述丝母安装至所述激光切刀71,所述三号电机73电连接至所述控制器,在实际使用时,所述激光切刀71为现有技术。In a preferred embodiment of the present invention, the laser cutter assembly 7 includes a laser cutter 71, a No. 3 lead screw 72 and a No. 3 motor 73. The No. 3 motor 73 is installed to the box body. 11 Bottom inner wall, the output shaft of the No. 3 motor 73 is connected to one end of the No. 3 screw 72 , the other end of the No. 3 screw 72 is sleeved to a nut, and the nut is installed to the laser cutter 71 , the No. 3 motor 73 is electrically connected to the controller. In actual use, the laser cutter 71 is an existing technology.

在本实用新型的一种优选的实施方式中,所述一号收卷轴4和所述二号收卷轴5均安装有收卷筒,所述收卷筒安装有双面胶,所述一号收卷轴4和所述二号收卷轴5分别与一个外部电机相连接。In a preferred embodiment of the present invention, the No. 1 rewinding reel 4 and the No. 2 rewinding reel 5 are both equipped with rewinding drums, and the rewinding drums are equipped with double-sided tape. The rewinding reel 4 and the second rewinding reel 5 are respectively connected to an external motor.

在本实用新型的一种优选的实施方式中,所述卷径感应器用于检测收卷筒的卷径,在实际使用时,所述卷径感应器为现有技术,所述卷径感应器信号连接至控制器。In a preferred embodiment of the present invention, the roll diameter sensor is used to detect the roll diameter of the winding drum. In actual use, the roll diameter sensor is an existing technology. The roll diameter sensor The signal is connected to the controller.

在本实用新型的一种优选的实施方式中,本装置安装有两个胶带感应器,所述胶带感应器用于检测收卷筒上的双面胶,在实际使用时,所述胶带感应器为现有技术,型号为G3-A300N,胶带感应器信号连接至控制器,通过胶带感应器确保卷筒上安装有胶带,防止工作人员忘记放置胶带。In a preferred embodiment of the present invention, the device is equipped with two tape sensors. The tape sensors are used to detect the double-sided tape on the winding drum. In actual use, the tape sensors are In the existing technology, the model is G3-A300N, the tape sensor signal is connected to the controller, and the tape sensor ensures that the tape is installed on the reel to prevent the staff from forgetting to place the tape.

在本实用新型的一种优选的实施方式中,本装置安装有纠偏器,所述纠偏器用于防止极片收卷不齐,在实际使用时,所述纠偏器为现有技术,纠偏器安装位置视具体情况而定。In a preferred embodiment of the present invention, the device is equipped with a deflection corrector, which is used to prevent uneven winding of the pole pieces. In actual use, the deflection corrector is an existing technology, and the deflection corrector is installed Location is subject to availability.

在本实用新型的一种优选的实施方式中,所述电机均为伺服电机,电机均连接至控制器,控制器为PLC控制器。In a preferred embodiment of the present invention, the motors are all servo motors, and the motors are all connected to a controller, and the controller is a PLC controller.

一种锂离子电池极片自动收卷换卷接带装置的工作原理:The working principle of a lithium-ion battery pole piece automatic winding, changing and splicing device:

本装置正常工作时,极片通过过辊2连接到一号收卷轴4的收卷筒,与一号收卷轴4相连接的电机输出轴转动带动一号收卷轴4转动,一号收卷轴4转动带动收卷筒转动,进而将极片收卷在收卷筒上;When the device is working normally, the pole piece is connected to the winding drum of the No. 1 winding reel 4 through the roller 2, and the rotation of the motor output shaft connected to the No. 1 winding reel 4 drives the No. 1 winding reel 4 to rotate, and the No. 1 winding reel 4 rotates. The rotation drives the winding drum to rotate, and then the pole piece is wound on the winding drum;

当卷径感应器检测到一号收卷轴4的收卷筒达到设定最大卷径时,控制器控制胶带感应器检测二号收卷轴5,当检测器检测到胶带时,控制器控制与二号收卷轴5相连接的电机开始工作,电机输出轴转动带动二号收卷轴5转动(转动线速度与当前极片线速度一致),一号电机33正转,一号电机33输出轴转动带动一号丝杠32转动,一号丝杠32转动带动丝母和一号接近辊31移动,一号接近辊31带动极片向二号收卷轴5方向运动(初始状态下,一号接近辊31位于远离二号收卷轴5一端);当到达一号丝杠32最大导程时,一号接近辊31带动极片抵住收卷筒,控制器控制激光切刀71开始工作,将极片切断,从而将极片卷曲到二号收卷轴5的收卷筒上,控制器控制一号电机反转,从而使一号接近辊31返回初始位置,完成自动收卷换卷接带;When the roll diameter sensor detects that the winding drum of No. 1 rewind reel 4 reaches the set maximum roll diameter, the controller controls the tape sensor to detect the No. 2 rewind reel 5. When the detector detects the tape, the controller controls the tape sensor and the No. 2 rewind reel 5. The motor connected to the No. 1 rewinding reel 5 starts to work. The rotation of the motor output shaft drives the No. 2 rewinding reel 5 to rotate (the rotational linear speed is consistent with the current pole piece linear speed). The No. 1 motor 33 rotates forward, and the No. 1 motor 33 output shaft rotates to drive the No. 1 rewinding reel 5. The No. 1 screw 32 rotates, and the No. 1 screw 32 rotates to drive the screw nut and the No. 1 approach roller 31 to move. The No. 1 approach roller 31 drives the pole piece to move in the direction of the No. 2 winding shaft 5 (in the initial state, the No. 1 approach roller 31 Located at the end far away from the No. 2 winding reel 5); when reaching the maximum lead of the No. 1 lead screw 32, the No. 1 approach roller 31 drives the pole piece to resist the winding drum, and the controller controls the laser cutter 71 to start working and cut off the pole piece. , thereby curling the pole piece onto the winding drum of the No. 2 winding reel 5, and the controller controls the No. 1 motor to reverse, so that the No. 1 proximity roller 31 returns to the initial position, completing automatic winding, changing and splicing;

一号收卷轴4上的卷料被转移走并更换新的空收卷筒后,卷径感应器检测到一号收卷轴4的收卷筒卷径达到最小值,控制器控制三号电机73开始工作,三号电机73输出轴转动带动三号丝杠72转动,三号丝杠72转动从而带动丝母和激光切刀71由二号收卷轴5向一号收卷轴4方向移动,当到达三号丝杠72最大导程时,控制器控制三号电机73停止工作;当卷径感应器检测到二号收卷轴5的收卷筒达到设定最大卷径时,控制器控制胶带感应器检测一号收卷轴4,当检测器检测到胶带时,控制器控制与一号收卷轴4相连接的电机开始工作,电机输出轴转动带动一号收卷轴4转动(转动线速度与当前极片线速度一致),二号电机63正转,二号电机63输出轴转动带动二号丝杠62转动,二号丝杠62转动带动丝母和二号接近辊61移动,二号接近辊61带动极片向一号收卷轴4方向运动(初始状态下,二号接近辊61位于远离一号收卷轴4一端);当到达二号丝杠62最大导程时,二号接近辊61带动极片抵住收卷筒,控制器控制激光切刀71开始工作,将极片切断,从而将极片卷曲到一号收卷轴4的收卷筒上,控制器控制一号电机反转,从而使二号接近辊61返回初始位置,完成自动收卷换卷接带;二号收卷轴5上的卷料被转移走并更换新的空收卷筒后,卷径感应器检测到收卷卷径达到最小值,控制器控制激光切刀71移动至二号收卷轴5的位置。After the roll material on the No. 1 rewind reel 4 is transferred away and replaced with a new empty rewind reel, the roll diameter sensor detects that the roll diameter of the No. 1 rewind reel 4 reaches the minimum value, and the controller controls the No. 3 motor 73 Start working, the output shaft of the No. 3 motor 73 rotates to drive the No. 3 screw 72 to rotate, and the No. 3 screw 72 rotates to drive the screw nut and the laser cutter 71 to move from the No. 2 rewind reel 5 to the No. 1 rewind reel 4. When it reaches When the No. 3 lead screw 72 reaches its maximum lead, the controller controls the No. 3 motor 73 to stop working; when the roll diameter sensor detects that the rewind drum of the No. 2 rewind reel 5 reaches the set maximum roll diameter, the controller controls the tape sensor. Detect the No. 1 rewind reel 4. When the detector detects the tape, the controller controls the motor connected to the No. 1 rewind reel 4 to start working. The motor output shaft rotates to drive the No. 1 rewind reel 4 to rotate (the rotational linear speed is the same as the current pole piece Line speed is the same), the No. 2 motor 63 rotates forward, the output shaft of the No. 2 motor 63 rotates to drive the No. 2 screw 62 to rotate, the No. 2 screw 62 rotates to drive the screw nut and the No. 2 approach roller 61 to move, and the No. 2 approach roller 61 drives The pole piece moves in the direction of the No. 1 rewinding shaft 4 (in the initial state, the No. 2 approach roller 61 is located at the end away from the No. 1 rewinding shaft 4); when reaching the maximum lead of the No. 2 lead screw 62, the No. 2 approach roller 61 drives the pole piece Against the winding drum, the controller controls the laser cutter 71 to start working, cutting off the pole piece, thereby curling the pole piece onto the winding drum of the No. 1 winding reel 4, and the controller controls the No. 1 motor to reverse, thereby making the second The No. 2 approach roller 61 returns to the initial position, completing automatic winding, changing, and splicing; after the roll material on the No. 2 winding reel 5 is transferred away and a new empty winding reel is replaced, the winding diameter sensor detects that the winding diameter reaches minimum value, the controller controls the laser cutter 71 to move to the position of the No. 2 rewinding reel 5.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in within the protection scope of this utility model.

Claims (7)

1.一种锂离子电池极片自动收卷换卷接带装置,其特征在于:包括箱体(1)、过辊(2)、一号接近辊组件(3)、一号收卷轴(4)、二号收卷轴(5)、二号接近辊组件(6)、激光切刀组件(7)和控制器,所述过辊(2)安装至所述箱体(1)一侧顶部,所述一号接近辊组件(3)安装至所述箱体(1)一侧中部,所述一号收卷轴(4)和所述二号收卷轴(5)均安装至所述箱体(1)一侧底部,所述二号接近辊组件(6)安装至所述箱体(1)另一侧中部,所述激光切刀组件(7)安装至所述箱体(1)底部内壁,所述过辊(2)、所述一号接近辊组件(3)、所述一号收卷轴(4)、所述二号收卷轴(5)、所述二号接近辊组件(6)和所述激光切刀组件(7)均电连接至所述控制器。1. An automatic winding, changing and splicing device for lithium ion battery pole pieces, which is characterized by: including a box (1), a passing roller (2), a No. 1 approach roller assembly (3), and a No. 1 rewinding reel (4 ), No. 2 winding reel (5), No. 2 approach roller assembly (6), laser cutter assembly (7) and controller, the roller (2) is installed to the top of one side of the box (1), The No. 1 approach roller assembly (3) is installed to the middle of one side of the box (1), and the No. 1 rewinding reel (4) and the No. 2 rewinding reel (5) are both installed to the said box (1). 1) The bottom of one side, the No. 2 approach roller assembly (6) is installed to the middle of the other side of the box (1), and the laser cutter assembly (7) is installed to the inner wall of the bottom of the box (1) , the passing roller (2), the No. 1 approach roller assembly (3), the No. 1 rewinding shaft (4), the No. 2 rewinding shaft (5), the No. 2 approaching roller assembly (6) and the laser cutter assembly (7) are both electrically connected to the controller. 2.根据权利要求1所述的一种锂离子电池极片自动收卷换卷接带装置,其特征在于:所述箱体(1)包括箱体本体(11)、一号侧板(12)和二号侧板(13),所述一号侧板(12)一侧和所述二号侧板(13)一侧均开设有一个凹槽,两个所述凹槽分别用于安装所述一号接近辊组件(3)和所述二号接近辊组件(6),所述箱体本体(11)前部、后部和顶部均为透明壳体。2. A lithium-ion battery pole piece automatic rewinding, rewinding and tape splicing device according to claim 1, characterized in that: the box (1) includes a box body (11), a No. 1 side plate (12) ) and the No. 2 side plate (13). There is a groove on one side of the No. 1 side plate (12) and on the side of the No. 2 side plate (13). The two grooves are used for installation respectively. The No. 1 approach roller assembly (3) and the No. 2 approach roller assembly (6), the front, rear and top of the box body (11) are all transparent shells. 3.根据权利要求2所述的一种锂离子电池极片自动收卷换卷接带装置,其特征在于:所述一号侧板(12)包括一号安装架(121),所述一号安装架(121)位于所述一号收卷轴(4)上方,所述一号安装架(121)用于安装胶带感应器和卷径感应器;所述二号侧板(13)包括二号安装架(131),所述二号安装架(131)位于所述二号收卷轴(5)上方,所述二号安装架(131)用于安装胶带感应器和卷径感应器。3. A lithium-ion battery pole piece automatic winding, changing, and tape splicing device according to claim 2, characterized in that: the No. 1 side plate (12) includes a No. 1 mounting frame (121), and the No. 1 side plate (12) includes a No. 1 mounting bracket (121). The No. 1 mounting bracket (121) is located above the No. 1 rewinding reel (4). The No. 1 mounting bracket (121) is used to install a tape sensor and a roll diameter sensor; the No. 2 side plate (13) includes two The No. 2 mounting bracket (131) is located above the No. 2 winding reel (5). The No. 2 mounting bracket (131) is used to install the tape sensor and the roll diameter sensor. 4.根据权利要求2所述的一种锂离子电池极片自动收卷换卷接带装置,其特征在于:所述一号接近辊组件(3)包括一号丝杠(31)、一号接近辊(32)和一号电机(33),所述一号电机(33)安装至所述一号侧板(12)一侧中部,所述一号电机(33)输出轴穿过所述一号侧板(12)安装至所述一号丝杠(31)一端,所述一号丝杠(31)安装至所述一号侧板(12)的凹槽,所述一号丝杠(31)另一端套设至丝母,所述丝母安装至所述一号接近辊(32),所述一号电机(33)电连接至所述控制器。4. A lithium-ion battery pole piece automatic winding, changing, and tape splicing device according to claim 2, characterized in that: the No. 1 approach roller assembly (3) includes a No. 1 screw (31), a No. 1 screw (31), a No. 1 lead screw (31), a No. Approaching the roller (32) and the No. 1 motor (33), the No. 1 motor (33) is installed to the middle of one side of the No. 1 side plate (12), and the output shaft of the No. 1 motor (33) passes through the The No. 1 side plate (12) is installed to one end of the No. 1 screw (31), and the No. 1 screw (31) is installed to the groove of the No. 1 side plate (12). The No. 1 screw (31) The other end is sleeved to the nut, the nut is installed to the No. 1 approach roller (32), and the No. 1 motor (33) is electrically connected to the controller. 5.根据权利要求2所述的一种锂离子电池极片自动收卷换卷接带装置,其特征在于:所述二号接近辊组件(6)包括二号丝杠(61)、二号接近辊(62)和二号电机(63),所述二号电机(63)安装至所述二号侧板(13)一侧中部,所述二号电机(63)输出轴穿过所述二号侧板(13)连接至所述二号丝杠(61)一端,所述二号丝杠(61)安装至所述二号侧板(13)的凹槽,所述二号丝杠(61)另一端套设至丝母,所述丝母安装至所述二号接近辊(62),所述二号电机(63)电连接至所述控制器。5. A lithium-ion battery pole piece automatic rewinding and tape splicing device according to claim 2, characterized in that: the No. 2 approach roller assembly (6) includes a No. 2 lead screw (61), a No. 2 lead screw (61), a No. 2 lead screw (61), a No. Approaching the roller (62) and the No. 2 motor (63), the No. 2 motor (63) is installed to the middle of one side of the No. 2 side plate (13), and the output shaft of the No. 2 motor (63) passes through the The No. 2 side plate (13) is connected to one end of the No. 2 screw (61), and the No. 2 screw (61) is installed to the groove of the No. 2 side plate (13). The No. 2 screw (61) (61) The other end is sleeved to the nut, the nut is installed to the No. 2 approach roller (62), and the No. 2 motor (63) is electrically connected to the controller. 6.根据权利要求2所述的一种锂离子电池极片自动收卷换卷接带装置,其特征在于:所述激光切刀组件(7)包括激光切刀(71)、三号丝杠(72)和三号电机(73),所述三号电机(73)安装至所述箱体本体(11)底部内壁,所述三号电机(73)输出轴连接至所述三号丝杠(72)一端,所述三号丝杠(72)另一端套设至丝母,所述丝母安装至所述激光切刀(71),所述三号电机(73)电连接至所述控制器。6. A lithium-ion battery pole piece automatic winding, changing, and tape splicing device according to claim 2, characterized in that: the laser cutter assembly (7) includes a laser cutter (71) and a No. 3 lead screw. (72) and No. 3 motor (73), the No. 3 motor (73) is installed to the bottom inner wall of the box body (11), and the output shaft of the No. 3 motor (73) is connected to the No. 3 lead screw. (72) one end, the other end of the No. 3 lead screw (72) is sleeved to a nut, the nut is installed to the laser cutter (71), and the No. 3 motor (73) is electrically connected to the controller. 7.根据权利要求1所述的一种锂离子电池极片自动收卷换卷接带装置,其特征在于:所述一号收卷轴(4)和所述二号收卷轴(5)均安装有收卷筒,所述收卷筒安装有双面胶,所述一号收卷轴(4)和所述二号收卷轴(5)分别与一个外部电机相连接。7. A lithium-ion battery pole piece automatic rewinding, changing, and tape splicing device according to claim 1, characterized in that: the No. 1 rewinding reel (4) and the No. 2 rewinding reel (5) are both installed There is a rewinding drum, and the rewinding drum is equipped with double-sided tape. The No. 1 rewinding reel (4) and the No. 2 rewinding reel (5) are respectively connected to an external motor.
CN202320804407.4U 2023-04-12 2023-04-12 An automatic rewinding, changing, and tape splicing device for lithium-ion battery pole pieces Active CN220392792U (en)

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CN202320804407.4U CN220392792U (en) 2023-04-12 2023-04-12 An automatic rewinding, changing, and tape splicing device for lithium-ion battery pole pieces

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