CN220389525U - Silicon rubber sample cutting equipment - Google Patents
Silicon rubber sample cutting equipment Download PDFInfo
- Publication number
- CN220389525U CN220389525U CN202321907252.3U CN202321907252U CN220389525U CN 220389525 U CN220389525 U CN 220389525U CN 202321907252 U CN202321907252 U CN 202321907252U CN 220389525 U CN220389525 U CN 220389525U
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- China
- Prior art keywords
- cutting
- plate
- rubber sample
- silicone rubber
- electric cylinder
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- 238000005520 cutting process Methods 0.000 title claims abstract description 223
- 229920002379 silicone rubber Polymers 0.000 title claims abstract description 55
- 239000004945 silicone rubber Substances 0.000 claims abstract description 36
- 230000009471 action Effects 0.000 claims abstract description 31
- 238000006073 displacement reaction Methods 0.000 claims abstract description 9
- 239000004698 Polyethylene Substances 0.000 claims description 4
- -1 polyethylene Polymers 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 3
- 230000033001 locomotion Effects 0.000 abstract description 10
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 2
- 238000007789 sealing Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Sampling And Sample Adjustment (AREA)
Abstract
The utility model discloses a silicon rubber sample cutting device, which comprises: the driving part comprises a servo electric cylinder and a touch screen, and an adjusting option for adjusting the thrust of the servo electric cylinder is arranged on the touch screen; the cutting part comprises a connecting piece, a fixed plate and a cutting knife, wherein two ends of the connecting piece are fixedly connected with the action end of the servo electric cylinder and the fixed plate respectively, and the cutting knife is fixedly arranged on the fixed plate; the bearing part comprises a base and a cutting plate, wherein the cutting plate is embedded on the base and faces to the cutting knife, and the cutting knife moves towards the cutting plate under the action of the servo electric cylinder to execute the action of cutting the silicone rubber sample. According to the utility model, the cutting knife is in transmission connection with the servo electric cylinder, and the thrust and the cutting displacement of the servo electric cylinder are adjusted through the touch screen, so that the cutting knife moves towards the cutting plate under the action of constant thrust and cuts the silicone rubber sample, the movement process of the cutting knife is uniform, the movement distance is easy to control, and the cutting accuracy is improved.
Description
Technical Field
The utility model relates to the technical field of high-voltage transmission line equipment, in particular to silicon rubber sample cutting equipment.
Background
The composite insulator is used as an electric insulation and mechanical fixing part, can form good insulation between a current carrying conductor and the ground, and can firmly support and fix the current carrying conductor, so that the composite insulator is widely applied to high-voltage transmission line equipment, and is often made of a silicon rubber material.
Therefore, how to improve the accuracy of cutting by the cutter, thereby improving the cutting quality of the silicone rubber sample and reducing the maintenance cost is a problem to be solved by those skilled in the art.
Disclosure of Invention
Therefore, the present utility model is directed to a silicone rubber sample cutting device, so as to improve the accuracy of cutting by a cutter, thereby improving the cutting quality of a silicone rubber sample.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
a silicone rubber sample cutting apparatus, comprising:
the driving part comprises a servo electric cylinder and a touch screen, and the touch screen is provided with adjusting options for adjusting the thrust of the servo electric cylinder and the cutting displacement;
the cutting part comprises a connecting piece, a fixed plate and a cutting knife, wherein two ends of the connecting piece are respectively and fixedly connected with the action end of the servo electric cylinder and the fixed plate, and the cutting knife is fixedly arranged on the fixed plate;
the bearing part comprises a base and a cutting plate, wherein the cutting plate is used for placing a silicon rubber sample to be cut, the cutting plate is embedded and installed on the base and faces to the cutting knife, and the cutting knife moves towards the cutting plate under the pushing action of the servo electric cylinder to execute the action of cutting the silicon rubber sample.
Preferably, in the above silicone rubber sample cutting device, the device further comprises a sensor for detecting a distance between the cutting blade and the cutting plate, the sensor is electrically connected with the servo electric cylinder, and the sensor feeds back the servo electric cylinder to stop pushing action when the distance between the cutting blade and the cutting plate reaches a preset distance.
Preferably, in the above silicone rubber sample cutting device, an ejector rod is connected to a side of the cutting plate facing away from the cutting knife, and the ejector rod is unlocked to lift up the cutting plate from the inside of the base and to perform replacement of the cutting plate.
Preferably, in the above silicone rubber sample cutting apparatus, the bearing part further includes a gasket disposed between the base and the cutting plate.
Preferably, in the above silicone rubber sample cutting device, the connecting piece is screwed with an action end of the servo electric cylinder.
Preferably, in the above silicone rubber sample cutting apparatus, the cutting plate is a polyethylene plate.
Preferably, in the above silicone rubber sample cutting device, the fixing plate is made of transparent acrylic material.
Preferably, in the above silicone rubber sample cutting apparatus, the cutting blade includes square, round and rectangular blades.
Preferably, in the above silicone rubber sample cutting device, the device further comprises a start button, a stop button and a scram button, wherein the start button, the stop button and the scram button are arranged on one side of the touch screen and used for controlling the servo electric cylinder to operate.
According to the technical scheme, the silicon rubber sample cutting equipment comprises a driving part, a cutting part and a bearing part, wherein the driving part comprises a servo electric cylinder and a touch screen, the servo electric cylinder is a modularized product which is designed by integrating a servo motor and a screw rod, and converts the rotation motion of the servo motor into linear motion, so that the cutting part is driven to execute cutting action, and meanwhile, the silicon rubber sample cutting equipment has the advantages of precise rotating speed control, precise thrust control and the like of the servo motor, and correspondingly, setting options for adjusting the thrust of the servo electric cylinder and cutting displacement are arranged on the touch screen; the cutting part then includes connecting piece, fixed plate and cutting knife, the both ends of connecting piece respectively with servo electric cylinder's action end and fixed plate fixed connection, so that the action end synchronous motion of fixed plate and servo electric cylinder, simultaneously with servo electric cylinder's thrust effect is good to be transmitted to on the fixed plate, the cutting knife then is fixed to be set up on the fixed plate, with the action end synchronous motion with fixed plate and servo electric cylinder, the carrier part includes base and cutting plate, the cutting plate is used for placing the silicone rubber sample that waits to cut, and in order to keep cutting plate's stability, avoid cutting plate to slide, the cutting plate inlays to establish and installs on the base and set up towards cutting knife, so that cutting knife moves towards cutting plate and carries out the action of cutting the silicone rubber sample under servo electric cylinder's promotion effect. According to the silicon rubber sample cutting equipment provided by the utility model, the servo electric cylinder drives the fixed plate to move so as to drive the cutting knife to move towards the cutting plate and execute cutting action, and the servo electric cylinder can adjust the thrust and set the cutting displacement through the touch screen so that the cutting knife is driven by constant thrust, so that the cutting knife moves towards the cutting plate at a constant speed and automatically stops when the set cutting displacement is reached. On the one hand, when the silicon rubber sample is cut by the cutting knife under the action of constant thrust, the constant acting force can act on the silicon rubber sample, so that the cutting quality is improved, on the other hand, the cutting displacement is set according to different working conditions, the pushing stroke of the cutting knife is automatically controlled and stopped by equipment, the problem that the cutting knife is deformed or damaged due to excessive movement of the cutting knife is avoided, and the service lives of the cutting knife and the cutting plate are prolonged.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a silicone rubber sample cutting device according to an embodiment of the present utility model;
fig. 2 is a schematic diagram of a cutting portion according to an embodiment of the present utility model;
FIG. 3 is a schematic view of a carrier structure according to an embodiment of the present utility model;
wherein 110 is a servo electric cylinder, 120 is a touch screen, 130 is a start button, 140 is a stop button, 150 is an emergency stop button, 210 is a connecting piece, 220 is a fixing plate, 230 is a cutting knife, 310 is a base, 320 is a cutting plate, 330 is an ejector rod, and 340 is a sealing gasket.
Detailed Description
The core of the utility model is to disclose a silicon rubber sample cutting device to improve the cutting accuracy of a cutter, thereby improving the cutting quality of a silicon rubber sample.
In order to better understand the solution of the present utility model, the following description of the embodiments of the present utility model refers to the accompanying drawings. Furthermore, the embodiments shown below do not limit the summary of the utility model described in the claims. The whole contents of the constitution shown in the following examples are not limited to the solution of the utility model described in the claims.
As shown in fig. 1, fig. 2 and fig. 3, the silicone rubber sample cutting device provided by the embodiment of the utility model comprises a driving part, a cutting part and a bearing part, wherein the driving part comprises a servo electric cylinder 110 and a touch screen 120, the servo electric cylinder 110 is a modularized product designed by integrating a servo motor and a screw rod, and converts the rotation motion of the servo motor into linear motion, so that the cutting part is driven to execute cutting action, meanwhile, the device has the advantages of precise rotation speed control and thrust control of the servo motor, correspondingly, the touch screen 120 is provided with adjusting options for adjusting the thrust of the servo electric cylinder 110 and setting cutting displacement, and has the functions of mode setting, storing and calling, the cutting force value, the cutting speed and the cutting displacement can be set according to different working conditions, and the device is named and stored as a program, and can directly call the corresponding program to finish all operations by one key, so that the test efficiency is improved. The cutting part includes a connecting piece 210, a fixing plate 220 and a cutting knife 230, two ends of the connecting piece 210 are respectively and fixedly connected with the action end of the servo electric cylinder 110 and the fixing plate 220, so that the fixing plate 220 and the action end of the servo electric cylinder 110 move synchronously, meanwhile, the thrust of the servo electric cylinder 110 is well transferred to the fixing plate 220, the cutting knife 230 is fixedly arranged on the fixing plate 220, so that the bearing part moves synchronously with the action end of the servo electric cylinder 110 along with the fixing plate 220, the bearing part includes a base 310 and a cutting plate 320, the cutting plate 320 is used for placing a silicon rubber sample to be cut, and in order to keep the stability of the cutting plate 320, the cutting plate 320 is prevented from sliding, and the cutting plate 320 is embedded and arranged on the base 310 and faces the cutting knife 230, so that the cutting knife 230 moves towards the cutting plate 320 and executes the action of cutting the silicon rubber sample under the pushing action of the servo electric cylinder 110.
It should be noted that, the driving part, the cutting part and the bearing part can be designed and assembled in a modularized manner, so that the refinement degree and the production efficiency of the silicon rubber sample cutting equipment are improved.
According to the silicone rubber sample cutting equipment provided by the embodiment of the utility model, the servo electric cylinder 110 drives the fixed plate 220 to move so as to drive the cutting knife 230 to move towards the cutting plate 320 and execute cutting action, the servo electric cylinder 110 can adjust the thrust through the touch screen 120 so that the cutting knife 230 is driven by constant thrust to move towards the cutting plate 320 at a constant speed, on one hand, the cutting knife 230 subjected to the constant thrust can act on the silicone rubber sample with constant acting force when cutting the silicone rubber sample, the cutting quality is improved, on the other hand, the cutting knife 230 moves towards the cutting plate 320 at a constant speed, an operator can more easily judge the distance between the cutting knife 230 and the cutting plate 320, so that the cutting knife 230 is stopped in time, the problem that the cutting edge is deformed or the cutting plate 320 is damaged due to excessive movement of the cutting knife 230 is avoided, and the service life of the cutting knife 230 and the cutting plate 320 is prolonged.
In order to further optimize the above technical solution, in a specific embodiment of the present utility model, the silicone rubber sample cutting device is further provided with a sensor, the sensor is used for detecting the distance between the cutting blade 230 and the cutting plate 320, the sensor is electrically connected with the servo electric cylinder 110, where the electrical connection specifically means that the servo electric cylinder 110 can receive the detection signal of the sensor, and the sensor feeds back the stopping of the servo electric cylinder 110 when the distance between the cutting blade 230 and the cutting plate 320 reaches a preset distance, so that the minimum distance between the cutting blade 230 and the cutting plate 320 is not less than the preset distance, and the preset distance is set by an operator according to different cutting conditions, i.e. the accurate stopping position of the cutting blade 230 is determined, so as to avoid the cutting blade 230 from cutting into the cutting plate 320 excessively in the cutting process, and damage to the cutting blade 230 and the cutting plate 320.
It should be noted that, if the cutting of the silicone rubber sample requires that the cutting blade 230 completely contact the cutting plate 320 to complete the cutting, the preset distance is set to zero.
It should be further noted that, the silicone rubber sample cutting device provided in the embodiment of the present utility model may also adopt a control device such as a singlechip or a central processing unit to receive the detection signal of the sensor, and correspondingly control the servo electric cylinder 110 to perform the action of pushing the cutting blade 230 or stopping pushing.
In addition, in the silicone rubber sample cutting device provided by the embodiment of the utility model, the action end of the servo electric cylinder 110 has an automatic return function, that is, after the single cutting is completed, the action end of the servo electric cylinder 110 drives the cutting knife 230 to return to the initial position so as to prepare for the next cutting action.
Further, considering that the cutting plate 320 is easily damaged by the cutting knife 230, it is often required to replace, but the cutting plate 320 disposed in the embedded manner is difficult to be removed and replaced, so in an embodiment of the present utility model, the cutting plate 320 is connected with the ejector rod 330 on a side facing away from the cutting knife 230, the ejector rod 330 is in a locked state to keep the stability of the cutting plate 320 during the cutting process, and when the cutting plate 320 needs to be replaced, the ejector rod 330 is only required to be unlocked, the cutting plate 320 is lifted from the base 310 by the ejector rod 330, and the ejector rod 330 can be conveniently removed for replacement, and the locking of the ejector rod 330 can be achieved through a knob or a bolt.
Further, in an embodiment of the present utility model, the bearing portion is provided with a sealing pad 340 between the base 310 and the cutting board 320, the sealing pad 340 is used for filling a gap between the base 310 and the cutting board 320, so that the cutting board 320 is kept stable in the base 310, and the sealing pad 340 can provide a certain buffer space for the cutting board 320.
Further, since the cutting blade 230 with different structures needs to be replaced under different cutting conditions, and the cutting blade 230 needs to be replaced in time when the cutting blade 230 is damaged, in an embodiment of the present utility model, the connecting member 210 is screwed with the actuating end of the servo motor cylinder 110, so that the connecting member 210 can be conveniently detached from the actuating end of the servo motor cylinder 110, and the fixing plate 220 and the cutting blade 230 fixedly connected with the connecting member 210 are removed and replaced in time.
Further, in the silicone rubber sample cutting device provided by the embodiment of the utility model, the cutting plate 320 is preferably a polyethylene plate, namely a PE plate, so that the cutting plate 320 has wear-resistant and mildew-resistant properties.
Further, in an embodiment of the present utility model, the fixing plate 220 is made of transparent acrylic material, so that the fixing plate 220 has higher strength and rigidity, and meets the design requirement of light weight compared with the metal material with equal volume, and meanwhile, the connection state of the fixing plate 220 and the cutting knife 230 can be visually displayed.
Further, in an embodiment of the present utility model, the cutting blade 230 includes cutting edges having various shapes such as square, round, rectangular, dumbbell, pants, and long strip, and the cutting edge having a corresponding shape is selected for installation according to the cutting requirement.
Further, the silicone rubber sample cutting device provided by the embodiment of the utility model is provided with a start button 130, a stop button 140 and an emergency stop button 150 on one side of the touch screen 120, so as to control the servo electric cylinder 110 to start cutting, stop cutting and emergency stop, and the adjustment of the corresponding button to the servo electric cylinder 110 can be realized through a singlechip or a central processing unit.
The terms "comprising" and "having" and any variations thereof in the description and claims of the utility model and in the foregoing drawings are intended to cover non-exclusive inclusions. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to the listed steps or elements but may include steps or elements not expressly listed.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present utility model is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (9)
1. A silicone rubber sample cutting apparatus, comprising:
the driving part comprises a servo electric cylinder (110) and a touch screen (120), wherein setting options for adjusting the thrust of the servo electric cylinder (110) and adjusting the cutting displacement are arranged on the touch screen (120);
the cutting part comprises a connecting piece (210), a fixed plate (220) and a cutting knife (230), wherein two ends of the connecting piece (210) are fixedly connected with the action end of the servo electric cylinder (110) and the fixed plate (220) respectively, and the cutting knife (230) is fixedly arranged on the fixed plate (220);
the bearing part comprises a base (310) and a cutting plate (320), wherein the cutting plate (320) is used for placing a silicon rubber sample to be cut, the cutting plate (320) is embedded and installed on the base (310) and faces to the cutting knife (230), and the cutting knife (230) moves towards the cutting plate (320) under the pushing action of the servo electric cylinder (110) to execute the action of cutting the silicon rubber sample.
2. The silicone rubber sample cutting apparatus according to claim 1, further comprising a sensor for detecting a distance between the cutting blade (230) and the cutting plate (320), the sensor being electrically connected to the servo motor cylinder (110), the sensor feeding back the servo motor cylinder (110) to stop pushing action when the distance between the cutting blade (230) and the cutting plate (320) reaches a preset distance.
3. The silicone rubber sample cutting apparatus according to claim 1, wherein an ejector rod (330) is connected to a side of the cutting plate (320) facing away from the cutting blade (230), and the ejector rod (330) is unlocked to lift the cutting plate (320) from the base (310) and perform replacement of the cutting plate (320).
4. The silicone rubber sample cutting apparatus of claim 1, wherein the carrier further comprises a gasket (340) disposed between the base (310) and the cutting plate (320).
5. The silicone rubber sample cutting apparatus as recited in claim 1, wherein the connector (210) is threadedly connected to the actuating end of the servo motor cylinder (110).
6. The silicone rubber sample cutting apparatus as recited in claim 1, wherein the cutting plate (320) is a polyethylene plate.
7. The silicone rubber sample cutting apparatus as recited in claim 1, wherein the fixing plate (220) is transparent acryl.
8. The silicone rubber sample cutting apparatus as recited in claim 1, wherein the cutting blade (230) comprises square, round and rectangular blades.
9. The silicone rubber sample cutting device according to claim 1, comprising a start button (130), a stop button (140) and a scram button (150) provided on one side of the touch screen (120) for controlling the operation of the servo motor cylinder (110).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321907252.3U CN220389525U (en) | 2023-07-19 | 2023-07-19 | Silicon rubber sample cutting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321907252.3U CN220389525U (en) | 2023-07-19 | 2023-07-19 | Silicon rubber sample cutting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220389525U true CN220389525U (en) | 2024-01-26 |
Family
ID=89609081
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321907252.3U Active CN220389525U (en) | 2023-07-19 | 2023-07-19 | Silicon rubber sample cutting equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220389525U (en) |
-
2023
- 2023-07-19 CN CN202321907252.3U patent/CN220389525U/en active Active
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