CN220389352U - Novel gear reducer maintenance platform - Google Patents
Novel gear reducer maintenance platform Download PDFInfo
- Publication number
- CN220389352U CN220389352U CN202321940003.4U CN202321940003U CN220389352U CN 220389352 U CN220389352 U CN 220389352U CN 202321940003 U CN202321940003 U CN 202321940003U CN 220389352 U CN220389352 U CN 220389352U
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- gear
- adsorption
- gear adsorption
- platform
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- 238000012423 maintenance Methods 0.000 title claims abstract description 28
- 239000003638 chemical reducing agent Substances 0.000 title claims abstract description 24
- 238000001179 sorption measurement Methods 0.000 claims abstract description 101
- 238000001514 detection method Methods 0.000 claims abstract description 11
- 230000000903 blocking effect Effects 0.000 claims description 6
- 238000010521 absorption reaction Methods 0.000 description 42
- 238000010586 diagram Methods 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The utility model discloses a novel gear reducer maintenance platform, which comprises: platform, gear adsorption pillar and longmen support frame. According to the utility model, the gears are placed in the gear clamping plates, the upper half parts of the gears are generally exposed out of the detection holes of the platform, then the mechanical arm hydraulic telescopic rods push the carriage fixing plates to move downwards, the sliding sleeve slides downwards on the carriage, the mechanical arms at the two sides of the carriage start to spread left and right to clamp the surfaces at the two sides of the gears through the mechanical arm chucks, then the mechanical arm hydraulic telescopic rods lift upwards to a certain distance, the gear adsorption struts at the left side and the right side of the platform move inwards through the gear adsorption strut moving slide rail, the gear adsorption slide block slides to a proper position on the gear adsorption slide block moving slide rail, the gear adsorption disc hydraulic telescopic main rods and the gear adsorption disc hydraulic telescopic auxiliary rods forward push the gear adsorption disc fixing plates and the gear adsorption discs, and the gear adsorption discs are adsorbed at the two sides of the gears.
Description
Technical Field
The utility model relates to the technical field of maintenance platform equipment, in particular to a novel gear reducer maintenance platform.
Background
The gear reducer is a low-speed high-torque transmission device, so that one of common equipment in a mechanical factory can have different degrees of loss of gears in the gear reducer through long-term operation, use and other factors, and scraps generated when the gears are damaged can be blocked into other gears to cause secondary damage;
in the prior art, the gear reducer maintenance platform is simpler in structure, most of the gear reducer maintenance platform is not provided with lifting gear clamping equipment, so that the stability of gear clamping is poor, and maintenance personnel cannot rapidly and effectively detect and maintain when repairing some larger gears.
Disclosure of Invention
The utility model aims at: in order to solve among the prior art, gear reducer maintenance platform is comparatively simple in construction, and most do not have the gear clamping equipment of installation liftable, leads to the stability of gear clamping relatively poor, and the maintenance personal is when overhauling some great gears, can't quick effectual detection maintenance's problem, provides a novel gear reducer maintenance platform.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a novel gear reducer maintenance platform, comprising: platform, gear absorption pillar and longmen support frame, the platform middle part is provided with the platform detection hole, the fixed flexible support column of platform that is provided with in platform below, the fixed gear absorption pillar that is provided with in platform top removes the slide rail, the fixed slide rail chock that is provided with in gear absorption pillar removal slide rail side, gear absorption pillar removes slide rail top sliding connection has gear absorption pillar fixed plate, gear absorption pillar fixed plate top is fixed and is provided with the gear absorption pillar, gear absorption pillar top is fixed and is provided with the gear absorption pillar roof, the fixed longmen support frame that is provided with in platform side, the fixed support diagonal bar that is provided with in longmen support frame below.
As still further aspects of the utility model: the middle fixedly connected with longmen support frame crossbeam of longmen support frame, gear absorption pillar side is provided with gear absorption slider and removes the slide rail, gear absorption slider removes the inboard sliding connection of slide rail and has gear absorption slider, gear absorption slider side fixedly connected with gear absorption dish hydraulic telescoping main pole and gear absorption dish hydraulic telescoping auxiliary pole, gear absorption dish hydraulic telescoping main pole and gear absorption dish hydraulic telescoping auxiliary pole side fixedly connected with gear absorption dish fixed plate, gear absorption dish fixed plate side fixedly connected with gear absorption dish.
As still further aspects of the utility model: the middle gear clamping plate that is provided with in platform below, mechanical arm hydraulic telescoping rod of gantry support frame crossbeam below fixedly connected with, mechanical arm hydraulic telescoping rod below fixedly connected with balladeur train fixed plate, balladeur train fixed plate below fixedly connected with balladeur train, balladeur train surface sliding connection has the sliding sleeve, sliding sleeve side fixedly connected with mechanical arm fixed block, mechanical arm fixed block side rotation is connected with the arm, mechanical arm below fixedly connected with mechanical arm chuck.
As still further aspects of the utility model: the motor is arranged below the platform, the number of the telescopic support columns of the platform is four, the number of the gear adsorption support column moving slide rails is two, the number of the slide rail blocking blocks is four, the sliding rail blocking blocks are matched with the gear adsorption support to move the sliding rail, two groups of gear adsorption support fixing plates, two groups of gear adsorption support and two groups of gear adsorption support top plates are arranged, and a moving sliding rail notch is formed in the lower portion of each gear adsorption support fixing plate.
As still further aspects of the utility model: the gear adsorption slide block moving slide rail quantity is provided with two groups, the gear adsorption slide block quantity is provided with four groups, the gear adsorption slide block two groups and the gear adsorption slide block moving slide rail one group looks adaptation, the gear adsorption disk hydraulic telescopic main rod quantity is provided with eight groups, the gear adsorption disk hydraulic telescopic auxiliary rod, gear adsorption disk fixed plate and gear adsorption disk quantity are provided with four groups.
As still further aspects of the utility model: the notch of the gear clamping plate corresponds to the platform detection hole.
As still further aspects of the utility model: the mechanical arm fixing blocks, the mechanical arms and the mechanical arm chucks are arranged in two groups, the mechanical arms are composed of three groups of movable joint arms, movable rotating shafts are arranged at two ends of each movable joint arm, and fixing screws are arranged on the outer sides of the movable rotating shafts.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, by placing the gears in the gear clamping plates, if the size of the gears is large, the telescopic support columns of the platform can be lifted to place the gears on the gear clamping plates, the upper half part of the gears generally can be exposed out of the detection holes of the platform, then the mechanical arm hydraulic telescopic rods push the carriage fixing plates to move downwards, the sliding sleeves slide downwards on the carriage, the mechanical arms at the two sides of the carriage start to spread left and right to clamp the surfaces at the two sides of the gears through the mechanical arm chucks, then the mechanical arm hydraulic telescopic rods lift upwards to a certain distance, the gear adsorption support columns at the left and right sides of the platform move the sliding rails inwards through the gear adsorption support columns, the gear adsorption slide blocks slide to a proper position on the gear adsorption slide block moving sliding rails, the gear adsorption disc hydraulic telescopic main rods and the gear adsorption disc hydraulic telescopic auxiliary rods forward push the gear adsorption disc fixing plates and the gear adsorption discs, and the gear adsorption discs can be adsorbed at the two sides of the gears, and at the moment, the mechanical arm chucks can be loosened, and the gears can be suspended above the platform, so that maintenance personnel can rapidly detect and maintain.
Drawings
FIG. 1 is a schematic side view of a novel gear reducer maintenance platform according to the present utility model;
FIG. 2 is a schematic diagram of the front structure of a novel gear reducer maintenance platform according to the present utility model;
FIG. 3 is a schematic view of the overall structure of a gear adsorbing support column of the novel gear reducer maintenance platform according to the utility model;
FIG. 4 is a schematic diagram of the whole structure of a gear adsorption plate of the novel gear reducer maintenance platform according to the utility model;
FIG. 5 is a schematic diagram of the overall structure of a mechanical arm of the novel gear reducer maintenance platform according to the present utility model;
in the figure: 1. a platform; 2. a platform detection hole; 3. a platform telescopic support column; 4. the gear adsorption support column moves the sliding rail; 5. a slide rail block; 6. a gear adsorption support column fixing plate; 7. a gear adsorption support column; 8. a gear adsorption support top plate; 9. a gantry support; 10. supporting the diagonal rod; 11. a gantry support beam; 12. the gear adsorbs the slide block and moves the slide rail; 13. a gear adsorption sliding block; 14. a gear adsorption disc hydraulic telescopic main rod; 15. a gear adsorption disc hydraulic telescopic auxiliary rod; 16. a gear adsorption disc fixing plate; 17. a gear adsorption disc; 18. a gear clamping plate; 19. a mechanical arm hydraulic telescopic rod; 20. a carriage fixing plate; 21. a carriage; 22. a sliding sleeve; 23. a mechanical arm fixing block; 24. a mechanical arm; 25. and a robotic chuck.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "configured" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art. Hereinafter, an embodiment of the present utility model will be described in accordance with its entire structure.
Referring to fig. 1 to 5, in an embodiment of the present utility model, a novel gear reducer maintenance platform includes: platform 1, gear absorption pillar 7 and longmen support 9, platform 1 middle part is provided with platform detection hole 2, the fixed flexible support column 3 of platform that is provided with in platform 1 below, the fixed gear absorption pillar removes slide rail 4 that is provided with in platform 1 top, gear absorption pillar removes slide rail 4 side fixed slide rail chock 5 that is provided with, gear absorption pillar removes slide rail 4 top sliding connection has gear absorption pillar fixed plate 6, gear absorption pillar fixed plate 6 top is fixed and is provided with gear absorption pillar 7, gear absorption pillar 7 top is fixed and is provided with gear absorption pillar roof 8, the fixed longmen support 9 that is provided with in platform 1 side, the fixed support diagonal 10 that is provided with in longmen support 9 below.
Gantry support frame beam 11 is fixedly connected with in the middle of gantry support frame 9, gear absorption pillar 7 side is provided with gear absorption slider and removes slide rail 12, gear absorption slider removes the inboard sliding connection of slide rail 12 and has gear absorption slider 13, gear absorption slider 13 side fixedly connected with gear absorption dish hydraulic telescoping main pole 14 and gear absorption dish hydraulic telescoping auxiliary pole 15, gear absorption dish hydraulic telescoping main pole 14 and gear absorption dish hydraulic telescoping auxiliary pole 15 side fixedly connected with gear absorption dish fixed plate 16, gear absorption dish fixed plate 16 side fixedly connected with gear absorption dish 17.
The middle gear clamping plate 18 is arranged below the platform 1, the mechanical arm hydraulic telescopic rod 19 is fixedly connected below the gantry support frame beam 11, the carriage fixing plate 20 is fixedly connected below the mechanical arm hydraulic telescopic rod 19, the carriage 21 is fixedly connected below the carriage fixing plate 20, the sliding sleeve 22 is slidably connected to the surface of the carriage 21, the mechanical arm fixing block 23 is fixedly connected to the side face of the sliding sleeve 22, the mechanical arm 24 is rotatably connected to the side face of the mechanical arm fixing block 23, and the mechanical arm chuck 25 is fixedly connected below the mechanical arm 24.
The motor is arranged below the platform 1, the number of the telescopic support columns 3 of the platform is four, the number of the gear adsorption support column moving slide rails 4 is two, the number of the slide rail blocking blocks 5 is four, the two groups of the slide rail blocking blocks 5 are matched with the one group of the gear adsorption support column moving slide rails 4, the number of the gear adsorption support column fixing plates 6, the number of the gear adsorption support columns 7 and the number of the gear adsorption support column top plates 8 are two, and the number of the gear adsorption support column fixing plates 6 is provided with moving slide rail notches.
The number of the gear adsorption slide block moving slide rails 12 is two, the number of the gear adsorption slide blocks 13 is four, the two groups of the gear adsorption slide blocks 13 are matched with the group of the gear adsorption slide block moving slide rails 12, and the number of the gear adsorption disc hydraulic telescopic main rods 14 is eight. The number of the gear adsorption disc hydraulic telescopic auxiliary rods 15, the gear adsorption disc fixing plates 16 and the gear adsorption discs 17 is four.
The notch of the gear clamping plate 18 corresponds to the platform detection hole 2.
The mechanical arm fixing blocks 23, the mechanical arms 24 and the mechanical arm chucks 25 are arranged in two groups, the mechanical arms 24 are composed of three groups of movable joint arms, movable rotating shafts are arranged at two ends of each movable joint arm, and fixing screws are arranged on the outer sides of the movable rotating shafts.
The working principle of the utility model is as follows: firstly, the gear is placed in the gear clamping plate 18, if the size of the gear is large, the platform telescopic support column 3 can be lifted to place the gear on the gear clamping plate 18, the upper half part of the gear is generally exposed out of the platform detection hole 2, then the mechanical arm hydraulic telescopic rod 19 pushes the carriage fixing plate 20 to move downwards, the sliding sleeve 22 slides downwards on the carriage 21, the mechanical arms 24 on the two sides of the carriage 21 start to spread left and right to clamp the surfaces on the two sides of the gear through the mechanical arm chucks 25, then the mechanical arm hydraulic telescopic rod 19 is lifted upwards to a certain distance, the gear adsorption support columns 7 on the left and right sides of the platform 1 move inwards through the gear adsorption support column moving slide rail 4, the gear adsorption slide block 13 slides to a proper position on the gear adsorption slide block moving slide rail 12, the gear adsorption disk hydraulic telescopic main rod 14 and the gear adsorption disk hydraulic telescopic auxiliary rod 15 push the gear adsorption disk fixing plate 16 and the gear adsorption disk 17 forwards, the gear adsorption disk 17 can be adsorbed on the two sides of the gear, at the moment, the mechanical arm chucks 25 can be loosened, the gear can be suspended above the platform 1, and maintenance personnel can conveniently and quickly detect and maintain.
The foregoing description is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical solution of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (7)
1. A novel gear reducer maintenance platform, comprising: platform (1), gear adsorption pillar (7) and longmen support frame (9), a serial communication port, platform (1) middle part is provided with platform detection hole (2), platform (1) below is fixed to be provided with platform telescopic support column (3), platform (1) top is fixed to be provided with gear adsorption pillar and is moved slide rail (4), gear adsorption pillar is moved slide rail (4) side and is fixed to be provided with slide rail sprue (5), gear adsorption pillar is moved slide rail (4) top sliding connection and is had gear adsorption pillar fixed plate (6), gear adsorption pillar fixed plate (6) top is fixed to be provided with gear adsorption pillar (7), gear adsorption pillar roof (8) are fixed to gear adsorption pillar (7) top, platform (1) side is fixed to be provided with longmen support frame (9), longmen support frame (9) below is fixed to be provided with support diagonal (10).
2. The novel gear reducer maintenance platform according to claim 1, characterized in that, fixedly connected with longmen support frame crossbeam (11) in the middle of longmen support frame (9), gear adsorption pillar (7) side is provided with gear adsorption slider and removes slide rail (12), gear adsorption slider removes slide rail (12) inboard sliding connection has gear adsorption slider (13), gear adsorption slider (13) side fixedly connected with gear adsorption dish hydraulic telescoping boom (14) and gear adsorption dish hydraulic telescoping auxiliary pole (15), gear adsorption dish hydraulic telescoping boom (14) and gear adsorption dish hydraulic telescoping auxiliary pole (15) side fixedly connected with gear adsorption dish fixed plate (16), gear adsorption dish fixed plate (16) side fixedly connected with gear adsorption dish (17).
3. The novel gear reducer maintenance platform according to claim 2, wherein a gear clamping plate (18) is arranged in the middle of the lower side of the platform (1), a mechanical arm hydraulic telescopic rod (19) is fixedly connected to the lower side of a gantry support frame beam (11), a carriage fixing plate (20) is fixedly connected to the lower side of the mechanical arm hydraulic telescopic rod (19), a carriage (21) is fixedly connected to the lower side of the carriage fixing plate (20), a sliding sleeve (22) is connected to the surface of the carriage (21) in a sliding manner, a mechanical arm fixing block (23) is fixedly connected to the side of the sliding sleeve (22), a mechanical arm (24) is rotationally connected to the side of the mechanical arm fixing block (23), and a mechanical arm chuck (25) is fixedly connected to the lower side of the mechanical arm (24).
4. The novel gear reducer maintenance platform according to claim 1, wherein a motor is arranged below the platform (1), four groups of telescopic support columns (3) are arranged in number, two groups of gear adsorption support column moving slide rails (4) are arranged in number, four groups of slide rail blocking blocks (5) are arranged in number, two groups of slide rail blocking blocks (5) are matched with one group of gear adsorption support column moving slide rails (4), two groups of gear adsorption support column fixing plates (6), two groups of gear adsorption support columns (7) and two groups of gear adsorption support column top plates (8) are arranged in number, and moving slide rail slots are arranged below the gear adsorption support column fixing plates (6).
5. The novel gear reducer maintenance platform according to claim 2, wherein the number of gear adsorption slide blocks (12) is provided with two groups, the number of gear adsorption slide blocks (13) is provided with four groups, the two groups of gear adsorption slide blocks (13) are matched with the one group of gear adsorption slide blocks (12), the number of gear adsorption disc hydraulic telescopic main rods (14) is provided with eight groups, and the number of gear adsorption disc hydraulic telescopic auxiliary rods (15), gear adsorption disc fixing plates (16) and gear adsorption discs (17) is provided with four groups.
6. A new gear reducer maintenance platform according to claim 3, characterized in that the notch of the gear clamping plate (18) corresponds to the platform detection hole (2).
7. The novel gear reducer maintenance platform according to claim 3, wherein two groups of mechanical arm fixing blocks (23), mechanical arms (24) and mechanical arm chucks (25) are arranged in number, the mechanical arms (24) are composed of three groups of movable joint arms, movable rotating shafts are arranged at two ends of each movable joint arm, and fixing screws are arranged outside the movable rotating shafts.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321940003.4U CN220389352U (en) | 2023-07-24 | 2023-07-24 | Novel gear reducer maintenance platform |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321940003.4U CN220389352U (en) | 2023-07-24 | 2023-07-24 | Novel gear reducer maintenance platform |
Publications (1)
Publication Number | Publication Date |
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CN220389352U true CN220389352U (en) | 2024-01-26 |
Family
ID=89608641
Family Applications (1)
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CN202321940003.4U Active CN220389352U (en) | 2023-07-24 | 2023-07-24 | Novel gear reducer maintenance platform |
Country Status (1)
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CN (1) | CN220389352U (en) |
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2023
- 2023-07-24 CN CN202321940003.4U patent/CN220389352U/en active Active
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A new type of gear reducer maintenance platform Granted publication date: 20240126 Pledgee: Xi'an innovation financing Company limited by guarantee Pledgor: SHAANXI LIN CHI CHI MACHINERY EQUIPMENT Co.,Ltd. Registration number: Y2024980009030 |