CN220382363U - Connector, power distribution device, battery and electric equipment - Google Patents

Connector, power distribution device, battery and electric equipment Download PDF

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Publication number
CN220382363U
CN220382363U CN202322836227.7U CN202322836227U CN220382363U CN 220382363 U CN220382363 U CN 220382363U CN 202322836227 U CN202322836227 U CN 202322836227U CN 220382363 U CN220382363 U CN 220382363U
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China
Prior art keywords
voltage terminal
connector
low
power distribution
distribution device
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CN202322836227.7U
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Chinese (zh)
Inventor
康海荣
何佳
李源鑫
郑陈铃
刘少钟
李德硕
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Contemporary Amperex Technology Co Ltd
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Contemporary Amperex Technology Co Ltd
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Priority to CN202322836227.7U priority Critical patent/CN220382363U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Connector Housings Or Holding Contact Members (AREA)

Abstract

The utility model is applicable to electronic device technical field, provides a connector, distribution device, battery and consumer, and the consumer includes distribution device or battery, and the battery includes distribution device, and distribution device includes the connector. The connector comprises an insulating piece, a high-voltage terminal and a low-voltage terminal, wherein the high-voltage terminal and the low-voltage terminal are arranged on the insulating piece at intervals. The high-voltage terminal is integrally arranged on the insulating piece; and/or the low-voltage terminal is integrally arranged on the insulating piece. The high voltage connector and the low voltage connector are integrated together by disposing the high voltage terminal and the low voltage terminal at intervals to the insulating member to form one connector. In this way, the high voltage terminal and the low voltage terminal can be integrated onto the insulator to fit the resulting connector and to fit the connector to the power distribution device. The high-voltage terminal and/or the low-voltage terminal are integrally provided to the insulator. In this way, the assembly process of the connector is simplified.

Description

Connector, power distribution device, battery and electric equipment
Technical Field
The application belongs to the technical field of electronic devices, and particularly relates to a connector, a power distribution device, a battery and electric equipment.
Background
In the related art, a power distribution device is provided with a high-voltage connector and a low-voltage connector.
In some cases, the high voltage connector and the low voltage connector are typically assembled separately, and then the high voltage connector and the low voltage connector are assembled separately to the power distribution device for use. Thus, the assembly process of the high-voltage connector and the low-voltage connector is very complex, i.e., the assembly process of the connectors is very complex.
Disclosure of Invention
In view of the above problems, embodiments of the present application provide a connector, a power distribution device, a battery, and electric equipment, which can improve the technical problem of complex assembly process of the connector.
In a first aspect, embodiments of the present application provide a connector, including:
an insulating member;
a high voltage terminal provided to the insulating member;
the low-voltage terminals are arranged on the insulating piece and are distributed with the high-voltage terminals at intervals;
the high-voltage terminal is integrally arranged on the insulating piece; and/or the low-voltage terminal is integrally arranged on the insulating piece.
The connector provided by the embodiment of the application is characterized in that the high-voltage terminal and the low-voltage terminal are arranged on the insulating piece at intervals, so that the high-voltage connector and the low-voltage connector are integrated together to form one connector. In this way, the high voltage terminal and the low voltage terminal can be integrated onto the insulator to fit the resulting connector and to fit the connector to the power distribution device. The high-voltage terminal and/or the low-voltage terminal are integrally provided to the insulator. In this way, the assembly process of the connector is simplified.
In some embodiments, the low voltage terminal is removably disposed to the insulator.
So set up, be convenient for low voltage terminal changes after damaging, and need not to change whole connector, so can improve the convenience of use of connector.
In some embodiments, the insulating member is provided with a slot, and an elastic buckle is arranged in the slot; the part of the low-voltage terminal is inserted into the slot, and the elastic buckle elastically abuts against the low-voltage terminal so as to abut against the low-voltage terminal on the inner wall of the slot.
Like this, through providing external force for the elasticity buckle, can make the elasticity buckle remove the elastic force to low voltage terminal, be convenient for dismantle in the low voltage terminal follow slot, and then be convenient for the change of low voltage terminal on the insulating part.
In some embodiments, the insulating member includes a base and a boss, the boss is disposed at one side of the base along the first direction and is spaced apart from the low voltage terminal; the low-voltage terminal is arranged on the base and at least partially exposed to one side of the base with the boss; at least part of the high-voltage terminal is arranged on the boss and at least part of the high-voltage terminal is exposed to one side of the boss away from the base along the first direction.
In this way, the high voltage terminal and the low voltage terminal can have a position difference in the first direction, respectively, in a direction perpendicular to the first direction, and the problem that the high voltage terminal and the low voltage terminal affect each other in the process of passing current can be improved, i.e., the operations of the high voltage terminal and the low voltage terminal can not affect each other.
In some embodiments, the side of the base having the boss is provided with a recess, and at least a portion of the low voltage terminal is located within the recess.
Thus, the grooves can provide a certain guiding function for the external connector, so that the guiding matching effect of the external connector and the connector is convenient, and the matching reliability is improved.
In a second aspect, embodiments of the present application provide a power distribution apparatus, including:
a housing;
in the connector provided by any one of the embodiments of the first aspect, the insulating member is disposed on the housing.
The power distribution device provided by the embodiment of the application is convenient for simplify the assembly process of the connector by adopting the connector related to the connector and arranging the insulating piece of the connector on the shell, and the assembly process of the connector is quite simple.
In some embodiments, the insulator is integrally connected with the housing.
Therefore, the insulator and the shell do not need to be formed separately, and the insulator is not required to be assembled to the shell additionally, so that the assembly process of the high-voltage connector and the low-voltage connector on the power distribution device is very simple, namely, the assembly process of the connector is simplified.
In some embodiments, a power distribution unit is disposed within the housing, the power distribution unit including at least one of a relay, a pre-charge resistor, a fuse, and a current sensor.
By adopting the technical scheme, the power distribution device can distribute power supply energy through the power distribution unit.
In some embodiments, the connector further comprises a first conductive member disposed on the insulating member, the first conductive member being in communication with the high voltage terminal and at least partially disposed within the housing;
and/or, the connector further comprises a second conductive member arranged on the insulating member, wherein the second conductive member is conducted to the low-voltage terminal and is at least partially positioned in the shell.
The first conductive piece can be conducted with the power distribution unit in the shell, so that the high-voltage terminal is convenient to conduct with the high-voltage circuit, and distribution and transmission of electric power are achieved. And/or the second conductive member may be in conduction with a signal line in the housing, so that the low voltage terminal is in conduction with the signal line in the housing, so as to realize transmission of a low voltage signal.
In some embodiments, the housing comprises:
a housing in which the power distribution unit is housed;
the cover body is arranged on the shell and is used for sealing the power distribution unit; the insulating part is arranged on the cover body.
Set up in the lid through the insulating part for the setting of insulating part on the shell does not interfere the assembly work of distribution unit and shell, makes distribution device's convenience of use higher.
In a third aspect, embodiments of the present application provide a battery comprising the power distribution apparatus provided by any one of the embodiments of the second aspect.
According to the battery provided by the embodiment of the application, the power distribution device is adopted, so that the assembly process of the connector of the power distribution device is simplified, and the assembly process of the battery can be simplified.
In a fourth aspect, an embodiment of the present application provides an electric device, including the power distribution apparatus provided by any one of the embodiments of the second aspect; alternatively, a battery provided by any embodiment of the third aspect is included.
According to the electric equipment, the power distribution device or the battery is adopted, so that the assembly process of the connector of the power distribution device is simplified, and the assembly process of the power distribution device and the battery can be simplified.
The foregoing description is only an overview of the technical solutions of the present application, and may be implemented according to the content of the specification in order to make the technical means of the present application more clearly understood, and in order to make the above-mentioned and other objects, features and advantages of the present application more clearly understood, the following detailed description of the present application will be given.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required for the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic illustration of a vehicle provided in some embodiments of the present application;
FIG. 2 is an exploded schematic view of a battery provided in some embodiments of the present application;
FIG. 3 is a schematic view of a portion of a battery provided in accordance with other embodiments of the present application;
FIG. 4 is a schematic illustration of a portion of a power distribution apparatus provided in some embodiments of the present application;
FIG. 5 is a partial cross-sectional view of a low voltage terminal and insulator of a connector provided in some embodiments of the present application;
FIG. 6 is a top view of FIG. 4;
fig. 7 is a cross-sectional view of A-A in fig. 6.
Wherein, each reference sign in the figure:
1000-vehicle; 100-cell; 200-a controller; 300-motor; 10-battery cell; 20-a box body; 201-accommodation space; 21-a first part; 22-a second part; 30-an electrical distribution device; 31-connectors; 3101-slots; 3102-grooves; 3103-ramp; 311-insulating member; 3111-elastic snap; 3112-a base; 3113-bosses; 312-high voltage terminals; 313-low voltage terminals; 314-a first conductive member; 315-a second conductive member; 321-a cover; z-a first direction; x-second direction.
Detailed Description
Embodiments of the present application are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and intended for the purpose of explaining the present application and are not to be construed as limiting the present application.
In the description of the present application, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the present application and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present application.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature.
In the description of the present application, the meaning of "plurality" is two or more, and "two or more" includes two unless specifically defined otherwise. Accordingly, "multiple sets" means more than two sets, including two sets.
In the description of the present application, unless explicitly stated and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art as the case may be.
In the description of the present application, the term "and/or" is merely an association relation describing an associated object, and means that three relations may exist, for example, a and/or B may mean: there are three cases, a, B, a and B simultaneously. In the present application, the character "/" generally indicates that the front and rear related objects are an or relationship.
While the present application has been described with reference to a preferred embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the present application. In particular, the technical features mentioned in the respective embodiments may be combined in any manner as long as there is no structural conflict. The present application is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions falling within the scope of the claims.
In the related art, electric equipment is generally provided with a power distribution device. The power distribution device refers to a control unit for distributing power of a power source, and particularly can distribute high voltage to the power source. Power distribution devices are typically provided with a variety of connectors for mating with external connectors, including high voltage connectors and low voltage connectors.
In some cases, the high voltage connector and the low voltage connector are typically assembled separately, and then the high voltage connector and the low voltage connector are assembled separately to the power distribution device for use. Thus, the assembly process of the high-voltage connector and the low-voltage connector is very complex, i.e., the assembly process of the connectors is very complex.
Based on the above, the embodiments of the present application provide a connector, a power distribution device, a battery, and an electrical device, by arranging a high-voltage terminal and a low-voltage terminal at intervals on an insulating member, so that the high-voltage connector and the low-voltage connector are integrated together to form one connector. In this way, the high voltage terminal and the low voltage terminal can be integrated onto the insulator to be assembled to obtain the connector, and the connector is assembled to the power distribution device, thus simplifying the assembling process of the connector.
In some embodiments, the power distribution devices and batteries according to embodiments of the present application are powered devices that may use the batteries as a power source.
The electric equipment related to the embodiment of the application can be, but is not limited to, a mobile phone, a tablet, a notebook computer, an electric toy, an electric tool, a battery car, a vehicle, a ship, a spacecraft and the like. Among them, the electric toy may include fixed or mobile electric toys, such as a game machine, an electric car toy, an electric ship toy, and an electric airplane toy, etc. Spacecraft may include airplanes, rockets, space shuttles, spacecraft, and the like. According to the power source division, the vehicle can be a fuel oil vehicle, a fuel gas vehicle or a new energy vehicle, and the new energy vehicle can be a pure electric vehicle, a hybrid electric vehicle or an extended range vehicle. The vehicles can be front-drive automobiles, rear-drive automobiles or four-drive automobiles according to the driving mode.
In other embodiments, the power distribution apparatus and batteries according to embodiments of the present application may also be used in energy storage devices. The energy storage equipment can be an energy storage container, an energy storage electric cabinet and the like.
The battery to which embodiments of the present application relate may be a single physical module including one or more battery cells to provide higher voltage and capacity. When a plurality of battery cells are arranged, the plurality of battery cells are connected in series, in parallel or in series-parallel through the converging component, and the series-parallel refers to that the plurality of battery cells are connected in series or in parallel.
In some embodiments, the battery may be a battery module. When a plurality of battery cells are provided, the plurality of battery cells are arranged and fixed to form a battery module. As one example, a plurality of battery cells may be fixed by a tie or the like to form a battery module. As one example, a plurality of battery cells may also be fixed by end plates, side plates, or the like to form a battery module.
In other embodiments, the battery may be a battery pack, which may include a case and a battery cell. As one example, the battery cells may be directly accommodated in the case. As an example, the battery cells may be formed into a battery module and then accommodated in a case.
The battery cell according to the embodiment of the present application refers to a minimum unit for storing and outputting electric energy. The battery cell can be a secondary battery or a primary battery. The battery cell may be, but is not limited to, a metal battery, a lithium sulfur battery, a sodium ion battery, or a magnesium ion battery. The battery cells may be cylindrical, flat, rectangular, or otherwise shaped.
For convenience of description, the embodiment of the application uses electric equipment as an example of a vehicle.
In some embodiments, referring to fig. 1, fig. 1 is a schematic diagram of a vehicle 1000 according to some embodiments of the present application. The battery 100 is provided in the vehicle 1000, and the battery 100 may be provided at the bottom or at the head or at the tail of the vehicle 1000. The battery 100 may be used to provide power for the vehicle 1000; for example, battery 100 may serve as an operating power source for vehicle 1000. The vehicle 1000 may also include a controller 200 and a motor 300, the controller 200 being configured to control the battery 100 to power the motor 300, such as for operating power requirements during start-up, navigation, and travel of the vehicle 1000.
In some embodiments, battery 100 may not only serve as an operating power source for vehicle 1000, but may also serve as a driving power source for vehicle 1000, instead of or in part instead of fuel oil or natural gas, to provide driving power for vehicle 1000.
In some embodiments, referring to fig. 2, fig. 2 is an exploded view of a battery 100 according to some embodiments of the present application. The battery 100 may include a case 20 and a plurality of battery cells 10. The case 20 has a structure having a receiving space 201 therein, and the case 20 may have various structures. In some embodiments, the case 20 may include a first portion 21 and a second portion 22, where the first portion 21 and the second portion 22 are mutually covered and together define the accommodating space 201.
The first portion 21 may be a hollow structure having an opening at one end, the second portion 22 may be a plate-shaped structure, and the second portion 22 may be covered on the opening side of the first portion 21, so that the first portion 21 and the second portion 22 together define the accommodating space 201. Alternatively, referring to fig. 2, each of the first portion 21 and the second portion 22 may be a hollow structure having an opening at one end, and the opening side of the first portion 21 is covered with the opening side of the second portion 22, so that the first portion 21 and the second portion 22 together define the accommodating space 201.
The case 20 formed by the first portion 21 and the second portion 22 may have various shapes, such as a cylinder, a rectangular parallelepiped, etc.
In some embodiments, referring to fig. 2, the plurality of battery cells 10 may be formed into a single unit by serial connection, parallel connection or series-parallel connection, and then the single unit formed by the plurality of battery cells 10 is directly received in the receiving space 201 of the case 20. In other embodiments, the plurality of battery cells 10 may be connected in series, parallel or series-parallel, and arranged to form a battery module, and then the battery module is accommodated in the accommodating space 201 of the case 20. In still other embodiments, the plurality of battery cells 10 may be connected in series, parallel or series-parallel, and arranged to form a plurality of battery modules, and the plurality of battery modules are connected in series, parallel or series-parallel to form a whole and are accommodated in the accommodating space 201 of the case 20.
In some embodiments, the housing 20 of the battery 100 may be part of the chassis structure of the vehicle 1000. For example, a portion of the tank 20 may become at least a portion of the chassis of the vehicle 1000; alternatively, portions of the tank 20 may become at least part of the cross members and stringers of the vehicle 1000.
Referring to fig. 1 to 3, fig. 3 is a schematic diagram illustrating a portion of a battery 100 according to some embodiments of the present application. Battery 100 may also include a power distribution device 30.
The power distribution apparatus 30 according to the embodiment of the present application refers to a collection of a plurality of electric devices. The electric device may be, but is not limited to, a relay, a fuse, a pre-charge resistor, a current sensor, or the like.
In some embodiments, power distribution device 30 may be, but is not limited to being, a high voltage power distribution box, which may refer to a power distribution and management device for taking charge of high voltage circuitry in powered equipment.
In some implementations, the power distribution device 30 may be used to distribute and manage power from the battery 100 to the controller 200, power from the battery 100 to the motor, and thereby assist in the operation of the vehicle 1000. For example, the high voltage distribution box is applied to a PDU (Power Distribution Unit, high voltage distribution unit) in a new energy automobile. The PDU functions are responsible for power distribution and management in a high-voltage circuit of a new energy vehicle, and provide functions of charge and discharge control, high-voltage component power-on control, circuit overload short-circuit protection, high-voltage sampling, low-voltage control and the like for the whole vehicle, so that the operation of the high-voltage circuit is protected and monitored. For example, the PDU may be used to control the distribution and management of power from the battery 100 to the controller 200 and the motor, thereby assisting the operation of the vehicle 1000. In other implementations, the power distribution device 30 may also be used to control the charging and discharging of the battery 100 cells in the battery 100, i.e., a high voltage power distribution box may refer to components that are applied in the battery 100 and used to control the charging and discharging of the battery 100. For example, the power distribution device 30 is a BDU (BatterX Disconnect Unit, battery 100 pack breaking unit), which performs a charge/discharge control system for the battery 100, and is a high-voltage distribution box specifically designed for the battery 100. For example, the BDU may control charge and discharge of the battery 100 cells.
Referring to fig. 3, the power distribution device 30 is disposed in the accommodating space 201 of the case 20; alternatively, the power distribution device 30 may be mounted outside the case 20.
Referring to fig. 3 and fig. 4 together, fig. 4 is a schematic diagram illustrating a portion of a power distribution device 30 according to some embodiments of the present application. The power distribution device 30 may also include a connector 31.
The connector 31 according to the embodiment of the present application refers to a device for performing electrical connection. The connector 31 may be disposed on the power distribution device 30 to be electrically connected with an electrical device inside the power distribution device 30; may be provided in other devices than the power distribution device 30 to be electrically connected to other devices. It will be appreciated that the connector 31 according to the embodiment of the present application is developed based on the problem that the assembling process of the connector 31 is complicated due to the application of the high voltage connector and the low voltage connector to the power distribution device 30, but the connector 31 is not limited to the power distribution device 30, and may be applied to any other device requiring the use of the connector 31.
For convenience of description, the connector 31 will be mainly described in the embodiments of the present application as an example in which the connector 31 is applied to the power distribution device 30.
It should be noted that, the "voltage" in the high-voltage circuit, the high-voltage connector, the high-voltage terminal 312, the low-voltage circuit, the low-voltage connector, and the low-voltage terminal 313 according to the embodiments of the present application refers to a voltage. The high-voltage circuit means a circuit having a voltage exceeding 60V, and the high-voltage connector and the high-voltage terminal 312 means a component capable of passing a current (high-voltage current) exceeding 60V. Accordingly, the low-voltage circuit means a circuit having a voltage of not more than 60V, and the low-voltage connector and the low-voltage terminal 313 means a component capable of passing a current (low-voltage current) having a voltage of not more than 60V.
Please refer to fig. 3 and fig. 4 together, and in combination with other drawings. The connector 31 provided in the embodiment of the present application includes an insulating member 311, a high-voltage terminal 312, and a low-voltage terminal 313. The high voltage terminal 312 is provided to the insulator 311. The low voltage terminals 313 are disposed on the insulator 311 and spaced apart from the high voltage terminals 312.
The insulating member 311 refers to a member having an electrical insulating property. Wherein the insulating member 311 may be, but is not limited to, a plastic member.
The high-voltage terminal 312 is a metal conductor capable of passing a high-voltage current, and is a terminal of a high-voltage connector for passing a current. The low voltage terminal 313 is a metal conductor capable of passing a low voltage current, and is a terminal of the low voltage connector for passing a current. The material of the high voltage terminal 312 and the material of the low voltage terminal 313 may be, but not limited to, copper. Wherein the high voltage terminal 312 may be used, but not limited to, for transmitting power and the low voltage terminal 313 may be used, but not limited to, for transmitting low voltage signals.
It will be appreciated that the high voltage terminal 312 and the low voltage terminal 313 are spaced apart from the insulator 311.
The connector 31 provided in the embodiment of the present application, by disposing the high voltage terminal 312 and the low voltage terminal 313 at intervals on the insulating member 311, enables the high voltage connector and the low voltage connector to be integrated together to form one connector 31. That is, the high-voltage connector and the low-voltage connector are integrated into one connector 31. In this way, the high voltage terminal 312 and the low voltage terminal 313 can be integrated onto the insulator 311 to assemble the resulting connector 31; and the connector 31 is fitted to the power distribution device 30 for use. As such, the high voltage connector and the low voltage connector need not be manufactured and assembled separately, nor do the high voltage connector and the low voltage connector need to be assembled separately to the power distribution device 30. In this way, the assembling process of the connector 31 is simplified, so that the assembling process of the connector 31 is very simple.
Further, the high voltage terminal 312 and the low voltage terminal 313 are integrated into the insulating member 311, so that the high voltage connector and the low voltage connector are integrated to form one connector 31. In this way, the connector 31 can be mated with the same external connector to achieve conduction of the external connector with the high voltage terminal 312 and the low voltage terminal 313, respectively, without separate mating with the two external connectors. So arranged, the use of the connector 31 is facilitated.
Further, the high voltage terminal 312 and the low voltage terminal 313 are integrated into the insulating member 311, so that the high voltage connector and the low voltage connector are integrated to form one connector 31. In this way, compared to the solution in which the high-voltage connector and the low-voltage connector are manufactured separately, the material use of the insulating member 311 is saved, contributing to a reduction in cost.
In some embodiments, the high voltage terminal 312 is integrally provided to the insulator 311.
Specifically, the high-voltage terminal 312 may be injection molded as a metal insert to obtain the high-voltage terminal 312 and the insulator 311 integrally provided. That is, the high-voltage terminal 312 and the insulator 311 are integrally injection molded.
In other embodiments, the low voltage terminal 313 is integrally provided to the insulator 311.
Specifically, the low voltage terminal 313 may be injection molded as a metal insert to obtain the low voltage terminal 313 and the insulator 311 integrally provided. That is, the low voltage terminal 313 and the insulator 311 are integrally injection molded.
In still other embodiments, the high voltage terminal 312 is integrally provided to the insulator 311, and the low voltage terminal 313 is integrally provided to the insulator 311.
Specifically, the high-voltage terminal 312 and the low-voltage terminal 313 are injection molded as metal inserts, so that the high-voltage terminal 312 and the low-voltage terminal 313 are integrally injection molded to the insulator 311.
By adopting the technical scheme, the forming and assembling process of the connector 31 is very simple, namely, the assembling process of the connector 31 is simplified.
In some embodiments, please refer to fig. 5 in conjunction with other figures. Fig. 5 is a partial cross-sectional view of an insulator 311 and a low voltage terminal 313 of a connector 31 according to some embodiments of the present application. The low voltage terminal 313 is detachably provided to the insulating member 311.
Thus, the low voltage terminal 313 is convenient to replace after being damaged, without replacing the whole connector 31, so that the convenience of use of the connector 31 can be improved.
In some embodiments, please continue to refer to fig. 5, in conjunction with other figures. The insulator 311 is provided with a slot 3101, and an elastic buckle 3111 is provided in the slot 3101. A portion of the low voltage terminal 313 is inserted into the slot 3101. The elastic clip 3111 elastically abuts against the low-voltage terminal 313 to abut the low-voltage terminal 313 against the inner wall of the slot 3101.
The slot 3101 refers to a slot in the insulator 311 for plugging the low voltage terminal 313. Wherein, a part of the low voltage terminal 313 is inserted into the slot 3101.
The elastic clip 3111 refers to an elastic structure of the insulating member 311 that can elastically move. Wherein the elastic buckle 3111 elastically abuts against the low-voltage terminal 313 to abut the low-voltage terminal 313 against the inner wall of the slot 3101. Specifically, the elastic clip 3111 elastically abuts against one side of the low-voltage terminal 313 to provide an elastic force to the low-voltage terminal 313, so that the other side of the low-voltage terminal 313 away from the elastic clip 3111 abuts against the inner wall of the slot 3101. In this way, opposite sides of the low voltage terminal 313 are respectively abutted against the elastic snap 3111 and the inner wall of the slot 3101, so that a portion of the low voltage terminal 313 is detachably fixed within the slot 3101.
The low voltage terminal 313 is elastically abutted against the low voltage terminal 313 by the elastic clip 3111 to abut the low voltage terminal 313 against the inner wall of the slot 3101, so that a portion of the low voltage terminal 313 is detachably fitted to the slot 3101. In this way, by providing an external force to the elastic buckle 3111, the elastic buckle 3111 can remove the elastic force to the low voltage terminal 313, so as to facilitate the detachment of the low voltage terminal 313 from the socket 3101, and further facilitate the replacement of the low voltage terminal 313 on the insulator 311.
In some embodiments, referring to fig. 5, the slot 3101 may be configured as a through slot penetrating the insulating member 311 along the first direction Z. One part of the low-voltage terminal 313 is inserted into the slot 3101 along the first direction Z, and the other part of the low-voltage terminal 313 extends out of one end of the slot 3101 along the first direction Z. Based on this, the structural member can be inserted from the other end of the slot 3101 in the first direction Z, and by pulling the elastic buckle 3111 through the structural member, the elastic force to the low-voltage terminal 313 can be removed by the elastic buckle 3111, thereby facilitating the removal and replacement of the low-voltage terminal 313.
In some embodiments, referring to fig. 5, the elastic clasp 3111 may be provided with a slope 3103, the slope 3103 being inclined compared to the first direction Z. In this way, during the entry of the structural member into the socket 3101 from the other end of the socket 3101 in the first direction Z, the structural member may provide a force to the inclined surface 3103 so that the elastic catch 3111 removes the elastic force to the low voltage terminal 313.
It should be noted that the first direction Z is parallel to the Z axis and parallel to the plugging direction in which the low voltage terminal 313 is plugged into the socket 3101.
It should be further noted that, as shown in fig. 4, the X axis, the Y axis and the Z axis form a space coordinate system, and the X axis, the Y axis and the Z axis are three coordinate axes perpendicular to each other in the space coordinate system, that is, the X axis is perpendicular to the Y axis, the X axis is perpendicular to the Z axis, and the Y axis is perpendicular to the Z axis. Accordingly, as shown in fig. 5 to 7, the Z axis and the X axis, the Y axis and the X axis, and the Y axis and the Z axis may form a rectangular coordinate system.
In some embodiments, please refer to fig. 4 and fig. 6 together, in combination with other figures. Fig. 6 is a top view of fig. 4, specifically, a schematic view of fig. 4 from a view along the first direction Z. The insulator 311 includes a base 3112 and a boss 3113. The boss 3113 is disposed on one side of the base 3112 along the first direction Z, and is spaced apart from the low-voltage terminal 313. The low voltage terminal 313 is disposed at the base 3112, and at least a portion of the low voltage terminal 313 is exposed to a side of the base 3112 having the boss 3113. At least a portion of the high voltage terminal 312 is disposed on the boss 3113, and at least a portion of the high voltage terminal 312 is exposed to a side of the boss 3113 away from the base 3112 in the first direction Z.
The base 3112 and the boss 3113 are two portions of the insulator 311, and the base 3112 and the boss 3113 are each made of an insulating material. The material of the base 3112 and the boss 3113 may be, but is not limited to, plastic.
At least a portion of the low voltage terminal 313 is exposed to a side of the base 3112 having the boss 3113, and at least a portion of the high voltage terminal 312 is exposed to a side of the boss 3113 away from the base 3112 in the first direction Z, such that at least a portion of the high voltage terminal 312 and at least a portion of the low voltage terminal 313 are exposed to a same side of the insulator 311 in the first direction Z. In this way, the high voltage terminal 312 and the low voltage terminal 313 can both be conducted with the external connector while facilitating the mating of the connector 31 and the external connector.
Is provided to the base 3112 through the low voltage terminal 313, and at least part of the low voltage terminal 313 is exposed to a side of the base 3112 having the boss 3113; at least a portion of the high voltage terminal 312 is disposed on the boss 3113, and at least a portion of the high voltage terminal 312 is exposed to a side of the boss 3113 away from the base 3112 in the first direction Z. In this way, the exposed portions of the low voltage terminals 313 and the exposed portions of the high voltage terminals 312 are sequentially distributed along the first direction Z. The low voltage terminals 313 and the high voltage terminals 312 are also spaced apart in a direction perpendicular to the first direction Z by the bosses 3113 and the low voltage terminals 313 being spaced apart. Accordingly, the high voltage terminal 312 and the low voltage terminal 313 can have a position difference in the first direction Z, respectively, in a direction perpendicular to the first direction Z, and the problem that the high voltage terminal 312 and the low voltage terminal 313 affect each other during passing of the current can be improved, i.e., the operations of the high voltage terminal 312 and the low voltage terminal 313 can be made not to affect each other.
In addition, the boss 3113 is disposed, so that the boss 3113 can be inserted into the external connector in the process of mating the connector 31 with the external connector, thereby providing guiding effect for the mating of the connector 31 and the external connector, so as to facilitate improving guiding mating effect of the external connector and the connector 31, and improving mating reliability.
It should be noted that the low voltage terminals 313 and the boss 3113 are spaced apart from each other along the second direction X, so that the high voltage terminals 312 and the low voltage terminals 313 are spaced apart from each other along the second direction X. The second direction X is perpendicular to the first direction Z, and the second direction X is parallel to the X axis.
It should be noted that, at least a portion of the high voltage terminal 312 is disposed on the boss 3113, and the high voltage terminal 312 may be disposed only on the boss 3113; a part of the high voltage terminal 312 may be provided to the boss 3113, and another part may be provided to the base 3112. As an example, portions of the high voltage terminals 312 are inserted into the boss 3113 and the base 3112 in sequence along the first direction Z.
In some embodiments, please refer to fig. 4, fig. 6 and fig. 7 together, in combination with other figures. Wherein fig. 7 is a cross-sectional view taken along A-A in fig. 6. The side of the base 3112 having the boss 3113 is provided with a recess 3102, and at least a portion of the low-voltage terminal 313 is located in the recess 3102.
It is understood that the groove 3102 and the boss 3113 are disposed on the same side of the base 3112 along the first direction Z, and the groove 3102 is spaced apart from the boss 3113. At least a portion of the low voltage terminal 313 is positioned within the recess 3102 such that at least a portion of the low voltage terminal 313 is exposed to a side of the base 3112 having the boss 3113.
As one example, as shown in fig. 4, 6 and 7, a part of the low voltage terminal 313 in the first direction Z is provided to the base 3112, and another part of the low voltage terminal 313 in the first direction Z is located in the recess 3102 such that the other part of the low voltage terminal 313 in the first direction Z is exposed to a side of the base 3112 having the boss 3113.
By the portion of the low voltage terminal 313 being located in the recess 3102, the portion of the external connector can be inserted into the recess 3102 during the mating of the connector 31 and the external connector to conduct the external connector with the low voltage terminal 313. In this way, the groove 3102 may provide some guiding action for the external connector, which may facilitate guiding mating of the external connector with the connector 31 to improve mating reliability.
It should be noted that, the groove 3102 is located at one end of the slot 3101 along the first direction Z and is in communication with the slot 3101.
Please refer to fig. 4 in combination with other figures. The power distribution device 30 provided in the embodiment of the application includes a housing and a connector 31, and an insulating member 311 of the connector 31 is disposed on the housing. The connector 31 in this embodiment is the same as the connector 31 in the previous embodiment, and please refer to the related description of the connector 31 in the previous embodiment, which is not repeated here.
The power distribution device 30 provided in the embodiment of the present application, by adopting the connector 31 related to each embodiment, and by arranging the insulating member 311 of the connector 31 in the housing, is convenient to simplify the assembly process of the connector 31, so that the assembly process of the connector 31 is very simple.
It should be noted here that the power distribution device 30 may transmit power through the high voltage terminal 312 of the connector 31, and may transmit a low voltage signal through the low voltage terminal 313 of the connector 31. The low voltage signal may be, but is not limited to, a signal such as a voltage, a temperature, etc. of the battery 100 cells within the battery 100.
It should be noted that the housing is an insulating structure, and the material of the housing may be, but not limited to, plastic.
In some embodiments, the insulator 311 is integrally connected with the housing.
Specifically, the insulator 311 may be integrally injection molded with the housing. More specifically, the insulator 311 is integrally injection molded with one of the walls of the housing.
In this way, in the process of manufacturing the insulating member 311, the insulating member 311 and the housing which are integrally connected can be integrally injection molded, and the high-voltage terminal 312 and the low-voltage terminal 313 are arranged on the insulating member 311 at intervals, so that the high-voltage connector and the low-voltage connector can be integrated on the housing. In this way, the insulator 311 and the housing do not need to be formed separately, and the insulator 311 does not need to be assembled to the housing additionally, so that the assembly process of the high-voltage connector and the low-voltage connector on the power distribution device 30 is very simple, that is, the assembly process of the connector 31 is simplified.
In addition, the insulating piece 311 and the shell are integrally injection molded, so that the consumption of plastic pieces can be saved, and the cost is saved.
In addition, the high voltage terminal 312 and the low voltage terminal 313 are integrally provided on the insulator 311, and the high voltage terminal 312 and the low voltage terminal 313 may be injection molded as metal inserts to perform injection molding, so that the high voltage terminal 312 and the low voltage terminal 313 may be integrally connected to the insulator 311 and the insulator 311 may be integrally connected to the housing. In this way, the assembling process of the connector 31 can be further simplified.
In some embodiments, a power distribution unit is disposed within the housing, the power distribution unit including at least one of a relay, a pre-charge resistor, a fuse, and a current sensor.
The power distribution unit refers to a control unit provided to the power distribution device 30 for distributing power from a power source.
The power distribution unit may include at least one of a relay, a resistor, a fuse, a current sensor, and the like.
A relay (relay x) is an electric controller 200, and is an electric appliance that generates a predetermined step change in a controlled amount in an electric output circuit when a change in an input amount (excitation amount) reaches a predetermined requirement. The relays may include a main positive relay, a main negative relay, a pre-charge relay, and the like.
The current sensor is a detecting device, which can sense the information of the detected current and convert the information sensed by detection into an electric signal meeting certain standard or other information output in a required form according to certain rules so as to meet the requirements of information transmission, processing, storage, display, recording, control and the like. The current sensor may include a shunt, a hall current sensor, etc.
A fuse (fuse) is an electric appliance that fuses a melt by heat generated by itself when a current exceeds a predetermined value, and opens a circuit.
A fuse, also known as a fuse, is a safety component used to protect other electrical devices of a power distribution unit from damage when a circuit fails, such as an overload (e.g., over-current or over-voltage) or a short circuit. In some embodiments, the fuse may act as a fuse.
The precharge resistor is an element for limiting the magnitude of the charging current in the initial stage of charging (i.e., charging the capacitor by the power supply) so as to reduce the risk of the charging current forming a large impact on the relay and other components.
In some scenarios, at least one electrical device in the power distribution unit is in electrical communication with the connector 31.
As one example, the power distribution unit is configured with a high voltage circuit, and the high voltage terminal 312 is in conduction with the high voltage circuit so that the high voltage terminal 312 can transmit electric power. For example, the high voltage terminal 312 is in conduction with at least one of a relay, a fuse, and the like in the power distribution unit.
As an example, the power distribution unit further includes a signal line for signal detection, and the low voltage terminal 313 is in conduction with the signal line, so that the low voltage terminal 313 can transmit a low voltage signal. The signal line may be a signal line for transmitting a low voltage signal such as a voltage signal and a temperature signal of the battery 100 cell.
By adopting the above technical scheme, the power distribution device 30 can distribute power supply energy through the power distribution unit.
In some embodiments, please refer to fig. 4 in conjunction with other figures. The connector 31 further includes a first conductive member 314, where the first conductive member 314 is disposed on the insulating member 311. The first conductive member 314 is electrically connected to the high voltage terminal 312, and at least a portion of the first conductive member 314 is located in the housing.
In other embodiments, please refer to fig. 6 and fig. 7 together, in combination with other drawings. The connector 31 further includes a second conductive member 315, where the second conductive member 315 is disposed on the insulating member 311. The second conductive member 315 is electrically connected to the low voltage terminal 313, and at least a portion of the second conductive member 315 is located in the housing.
In still other embodiments, referring to fig. 4, 6 and 7, the connector 31 further includes a first conductive member 314 and a second conductive member 315, and the first conductive member 314 and the second conductive member 315 are disposed at a distance from the insulating member 311. The first conductive member 314 is electrically connected to the high voltage terminal 312, and at least a portion of the first conductive member 314 is located in the housing. The second conductive member 315 is electrically connected to the low voltage terminal 313, and at least a portion of the second conductive member 315 is located in the housing.
The first conductive member 314 refers to a metal conductor capable of conducting electricity. For example, the first conductive member 314 may be, but is not limited to being, a bus bar, a tab, or the like. The material of the first conductive element 314 may be, but not limited to, copper.
The first conductive element 314 is electrically connected to the high voltage terminal 312, which means that the first conductive element 314 is electrically connected to the high voltage terminal 312, so that a current can be conducted between the first conductive element 314 and the high voltage terminal 312.
The first conductive piece 314 is conducted to the high-voltage terminal 312 and is at least partially located in the housing, so that the first conductive piece 314 can be conducted to the power distribution unit in the housing, and the high-voltage terminal 312 is conveniently conducted to the high-voltage circuit, so that power distribution and transmission are realized.
The second conductive member 315 refers to a metal conductor capable of conducting electricity. For example, the second conductive member 315 may be, but is not limited to, a bus bar, a tab, or the like. The material of the second conductive element 315 may be, but not limited to, copper.
The second conductive member 315 is electrically connected to the low voltage terminal 313, which means that the second conductive member 315 is electrically connected to the low voltage terminal 313, so that current can be conducted between the second conductive member 315 and the low voltage terminal 313.
The second conductive member 315 is electrically connected to the low voltage terminal 313 and at least partially located in the housing, so that the second conductive member 315 can be electrically connected to the signal line in the housing, thereby facilitating the conduction between the low voltage terminal 313 and the signal line in the housing, and realizing the transmission of low voltage signals.
In some embodiments, please refer to fig. 3 in conjunction with other figures. The housing includes a shell and a cover 321. The power distribution unit is accommodated in the housing. The cover 321 is disposed on the housing and is used for closing the power distribution unit. The insulator 311 is disposed on the cover 321.
The housing means a structure for accommodating the power distribution unit, and the cover 321 means a structure for closing the opening of the housing to close the power distribution unit. The housing and the cover 321 may jointly enclose the power distribution unit to achieve protection of the power distribution unit.
Set up in lid 321 through insulating piece 311 for insulating piece 311 is not interfered the assembly work of distribution unit and shell on the shell's setting, makes distribution device 30's convenience of use higher.
Please refer to fig. 2 and 3 together, and in combination with other drawings. The battery 100 provided in the embodiment of the present application includes a power distribution device 30. The power distribution device 30 in this embodiment is the same as the power distribution device 30 in the previous embodiment, and please refer to the related description of the power distribution device 30 in the previous embodiment, which is not repeated here.
The battery 100 provided in the embodiment of the present application simplifies the assembly process of the connector 31 of the power distribution device 30 by adopting the power distribution device 30 related to the above, and further can simplify the assembly process of the battery 100.
The electrical consumer provided in the embodiments of the present application includes a power distribution device 30 or a battery 100. The power distribution device 30 and the battery 100 in the present embodiment are the same as the power distribution device 30 and the battery 100 in the previous embodiment, and refer to the related descriptions of the power distribution device 30 and the battery 100 in the previous embodiment, which are not repeated here.
The electric equipment provided by the embodiment of the application simplifies the assembly process of the connector 31 of the power distribution device 30 by adopting the power distribution device 30 or the battery 100, and further simplifies the assembly process of the power distribution device 30 and the battery 100.
As one of the embodiments of the present application, as shown in fig. 3, 4, 6 and 7, the power distribution device 30 includes a housing and a connector 31, the connector 31 includes an insulating member 311, a high voltage terminal 312 and a low voltage terminal 313, and the high voltage terminal 312 and the low voltage terminal 313 are disposed at intervals on the insulating member 311. The high-voltage terminal 312 is injection molded integrally with the insulator 311, the low-voltage terminal 313 is injection molded integrally with the insulator 311, and the insulator 311 is injection molded integrally with the housing.
The foregoing description of the preferred embodiment of the present invention is not intended to limit the invention to the particular form disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.

Claims (12)

1. A connector, comprising:
an insulating member;
a high voltage terminal provided to the insulator;
the low-voltage terminals are arranged on the insulating piece and are distributed at intervals with the high-voltage terminals;
the high-voltage terminal is integrally arranged on the insulating piece; and/or, the low-voltage terminal is integrally arranged on the insulating piece.
2. The connector of claim 1, wherein the low voltage terminal is detachably disposed to the insulator.
3. The connector of claim 2, wherein the insulator is provided with a slot, and wherein the slot is provided with an elastic buckle; the part of the low-voltage terminal is inserted into the slot, and the elastic buckle elastically abuts against the low-voltage terminal so as to abut against the low-voltage terminal on the inner wall of the slot.
4. A connector according to any one of claims 1 to 3, wherein the insulating member includes a base and a boss provided on one side of the base in the first direction and spaced apart from the low-voltage terminal; the low-voltage terminal is arranged on the base and at least partially exposed to one side of the base with the boss; at least part of the high-voltage terminal is arranged on the boss and at least part of the high-voltage terminal is exposed to one side, away from the base, of the boss along the first direction.
5. The connector of claim 4, wherein a side of the base having the boss is provided with a recess, at least a portion of the low voltage terminal being located within the recess.
6. An electrical distribution device, comprising:
a housing;
the connector of any of claims 1-5, the insulator disposed on the housing.
7. The electrical distribution device of claim 6, wherein the insulator is integrally connected to the housing.
8. The electrical distribution device of claim 6 or 7, wherein an electrical distribution unit is disposed within the housing, the electrical distribution unit comprising at least one of a relay, a pre-charge resistor, a fuse, and a current sensor.
9. The electrical distribution device of claim 8, wherein the connector further comprises a first conductive member disposed on the insulating member, the first conductive member being in communication with the high voltage terminal and at least partially within the housing;
and/or, the connector further comprises a second conductive member arranged on the insulating member, wherein the second conductive member is conducted to the low-voltage terminal and is at least partially positioned in the shell.
10. The electrical distribution device of claim 8, wherein the housing comprises:
A housing in which the power distribution unit is housed;
the cover body is arranged on the shell and is used for sealing the power distribution unit; the insulating piece is arranged on the cover body.
11. A battery comprising a power distribution device according to any of claims 6-10.
12. A powered device comprising a power distribution apparatus according to any of claims 6-10; alternatively, a battery according to claim 11 is included.
CN202322836227.7U 2023-10-23 2023-10-23 Connector, power distribution device, battery and electric equipment Active CN220382363U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322836227.7U CN220382363U (en) 2023-10-23 2023-10-23 Connector, power distribution device, battery and electric equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322836227.7U CN220382363U (en) 2023-10-23 2023-10-23 Connector, power distribution device, battery and electric equipment

Publications (1)

Publication Number Publication Date
CN220382363U true CN220382363U (en) 2024-01-23

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322836227.7U Active CN220382363U (en) 2023-10-23 2023-10-23 Connector, power distribution device, battery and electric equipment

Country Status (1)

Country Link
CN (1) CN220382363U (en)

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