CN220373750U - Automatic blank mechanism of V type product - Google Patents
Automatic blank mechanism of V type product Download PDFInfo
- Publication number
- CN220373750U CN220373750U CN202321441872.2U CN202321441872U CN220373750U CN 220373750 U CN220373750 U CN 220373750U CN 202321441872 U CN202321441872 U CN 202321441872U CN 220373750 U CN220373750 U CN 220373750U
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- 239000000463 material Substances 0.000 claims abstract description 90
- 238000004080 punching Methods 0.000 claims abstract description 41
- 238000009434 installation Methods 0.000 claims abstract description 15
- 238000001746 injection moulding Methods 0.000 claims abstract description 10
- 238000005520 cutting process Methods 0.000 claims description 47
- 238000010616 electrical installation Methods 0.000 claims description 11
- 239000002699 waste material Substances 0.000 claims description 9
- 238000004064 recycling Methods 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000465 moulding Methods 0.000 abstract description 4
- 239000004033 plastic Substances 0.000 abstract description 4
- 229920003023 plastic Polymers 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000010354 integration Effects 0.000 abstract description 2
- 238000012797 qualification Methods 0.000 abstract description 2
- 239000002184 metal Substances 0.000 description 7
- 238000006073 displacement reaction Methods 0.000 description 5
- 239000000243 solution Substances 0.000 description 4
- 238000011084 recovery Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The utility model discloses an automatic blanking mechanism for a V-shaped product, which comprises an electric installation cabinet, wherein a material belt conveying mechanism, a fixing assembly, a first punching assembly and a second punching assembly are arranged on the electric installation cabinet, a product collecting assembly is arranged on the second punching assembly, the material belt conveying mechanism is used for moving a material belt, the material belt sequentially passes through the first punching assembly and the second punching assembly, and a V-shaped rubber product formed by injection molding of an injection molding machine is arranged on the material belt. The beneficial effects are that: through the material area conveying mechanism removal material area, the material area will pass through fixed subassembly, first die-cut subassembly and the die-cut subassembly of second in proper order, can be with the V type product both sides deckle edge of moulding plastics on the material area through first die-cut subassembly and die-cut finished product that gets off will be collected by the product collection subassembly, and the device has realized die-cut and has collected the integration, has effectively improved production efficiency and product qualification rate.
Description
Technical Field
The utility model relates to the technical field of machining, in particular to an automatic blanking mechanism for V-shaped products.
Background
The technical scheme solves the defects of the V-shaped product cutting process for the automobile glass lifting actuator, the V-shaped product consists of V-shaped rubber and a metal sheet, the metal sheet is obtained by punching a material belt, the material belt is connected with a vertical injection molding machine, the V-shaped rubber is directly injected on the material belt through the injection molding machine, then the V-shaped rubber and the metal sheet connected with the V-shaped rubber are punched from the material belt by a worker, the main problem of manual punching is that the working efficiency is low, the trimming uniformity cannot be ensured, and the material belt is easy to displace when the material belt is punched;
according to the original manual punching scheme, the method comprises the following steps of: the 4 people manually punch (2 people at night), the product punching period is about 20s, the intermittent production of 1H assembles about 180 pieces, the efficiency is low, the product is not easy to collect after being cut off, and the collecting work also consumes extra time.
Disclosure of Invention
The present utility model aims to solve the above problems and provide an automatic V-shaped product cutting mechanism, which is described in detail below.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the utility model provides an automatic V-shaped product blanking mechanism which comprises an electric installation cabinet, wherein a material belt conveying mechanism, a fixing assembly, a first punching assembly and a second punching assembly are arranged on the electric installation cabinet, a product collecting assembly is arranged on the second punching assembly, the material belt conveying mechanism is used for moving a material belt, the material belt sequentially passes through the first punching assembly and the second punching assembly, V-shaped rubber products which are formed by injection molding of an injection molding machine are arranged on the material belt, the first punching assembly is used for punching burrs on two sides of the V-shaped rubber products, the second punching assembly is used for punching metal sheets of a connecting part of the V-shaped rubber products and the material belt from a material belt main body, and the fixing assembly is used for fixing the material belt to avoid displacement when the material belt is punched.
Adopt above-mentioned automatic blank mechanism of V type product, remove the material area through material area conveying mechanism, the material area will pass through fixed subassembly in proper order, first die-cut subassembly and the die-cut subassembly of second, fix the material area through fixed subassembly, when avoiding punching the material area, the material area displacement leads to the side cut untidy, can be with moulding plastics V type product both sides deckle edge on the material area through first die-cut subassembly and punch away, then punch away V type product and the sheetmetal of being connected with it from the material area through the die-cut subassembly of second, the finished product that die-cuts will be collected by the product collection subassembly, the material area after being die-cut will become the waste material, it cuts into a plurality of sections and collects it through the waste material area recovery subassembly.
Preferably, the fixing assembly comprises a mounting table III, two air cylinders five are arranged on the mounting table III, and fixing plates I are arranged on the movable ends of the air cylinders five and the three-phase opposite surfaces of the mounting table.
Preferably, an electric rail is arranged on the mounting table III, an air cylinder six is arranged on the moving end of the electric rail, a fixing plate two is arranged on the opposite surface of the moving end of the electric rail and at the movable end of the air cylinder six, and the electric rail is matched with the air cylinder six and the fixing plate two to assist the material belt conveying mechanism to move the material belt.
Preferably, the waste belt recycling assembly comprises a first mounting table, the first mounting table is arranged on the electric installation cabinet, a cutting assembly is arranged on the first mounting table, a guide rail is arranged on the cutting assembly, a collecting hopper is arranged on the electric installation cabinet, and the guide rail corresponds to the collecting hopper.
Preferably, the cutting assembly comprises a cylinder seven and a cutting groove, the cylinder seven is rotatably arranged on the first mounting table, the cutting groove is arranged on the first mounting table, a first cutting knife is rotatably arranged on the cutting groove, and the movable end of the cylinder seven is hinged with the first cutting knife.
Preferably, the material belt conveying mechanism comprises two mounting frames, the two mounting frames are respectively arranged on the first mounting table and the third mounting table, the driving wheels are rotatably arranged on the mounting frames, a motor is arranged on any mounting frame and used for rotating the driving wheels corresponding to the motor, through holes are formed in the material belt in an equidistant mode, and the surfaces of the driving wheels are provided with bumps matched with the through holes and grooves matched with V-shaped rubber products.
Preferably, the first punching assembly comprises a first cylinder, the first cylinder is arranged on an electrical installation cabinet, a first supporting block is arranged at the movable end of the first cylinder, a second cylinder is arranged on the electrical installation cabinet, and a tool rest is arranged at the movable end of the second cylinder.
Preferably, the second punching assembly comprises a second mounting table, the second mounting table is arranged on the electric mounting cabinet, a fourth air cylinder is arranged on the second mounting table, a second cutting knife is arranged at the movable end of the fourth air cylinder, the second cutting knife penetrates through the second mounting table, a third air cylinder is arranged on the second mounting table, and a second supporting block is arranged at the movable end of the third air cylinder.
Preferably, the product collecting assembly comprises an air pump, the air pump is arranged on a second mounting table, a guide cover and a guide rail are respectively arranged on the second mounting table, the guide cover is positioned between the air pump and the guide rail, and the air blowing end of the air pump corresponds to the guide cover.
Preferably, the bottom of the electric installation cabinet is provided with a plurality of universal wheels and supporting feet, and the height of the supporting feet is adjustable.
The beneficial effects are that:
through the material area conveying mechanism removal material area, the material area will pass through fixed subassembly, first die-cut subassembly and the die-cut subassembly of second in proper order, fix the material area through fixed subassembly, when avoiding punching the material area, the material area displacement leads to the side cut untidy, can be with the V type product both sides deckle edge of moulding plastics on the material area through first die-cut subassembly and punch away, punch away the material area through the die-cut subassembly of second with V type product and the sheetmetal of being connected therewith, the finished product that die-cut got off will be collected by the product collection subassembly, the device has realized die-cut and has collected the integration, production efficiency and product qualification rate have effectively been improved.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic elevational view of the present utility model;
FIG. 2 is a schematic perspective view of the present utility model;
FIG. 3 is a schematic perspective view of a scrap tape recycling assembly in accordance with the present utility model;
FIG. 4 is a schematic elevational view of a first die cutting assembly of the present utility model;
FIG. 5 is a schematic perspective view of a second die cut assembly and finished collection assembly of the present utility model;
FIG. 6 is a schematic perspective view of a fastening assembly according to the present utility model;
fig. 7 is a schematic drawing of a die-cutting process for a web of the present utility model.
The reference numerals are explained as follows:
1. an electrical installation cabinet; 2. a universal wheel; 3. supporting feet; 4. a material belt conveying mechanism; 5. a scrap tape recycling assembly; 6. a material belt; 7. a fixing assembly; 8. a first die cutting assembly; 9. a second die cutting assembly; 10. a product collection assembly; 11. a mounting frame; 12. a driving wheel; 13. a collection bucket; 14. a guide rail; 15. a truncation assembly; 16. a motor; 17. cutting a groove; 18. a first mounting table; 19. a first cutting knife; 20. a first cylinder; 21. a first supporting block; 22. a second cylinder; 23. a tool holder; 24. a third cylinder; 25. a second supporting block; 26. a second cutting knife; 27. a fourth cylinder; 28. a second mounting table; 29. an air pump; 30. a guide cover; 31. a third mounting table; 32. a first fixing plate; 33. a fifth cylinder; 34. an electric track; 35. a second fixing plate; 36. a sixth air cylinder; 37. and a cylinder seven.
Detailed Description
In order to make the objects, technical solutions and advantages of the present utility model more apparent, the technical solutions of the present utility model will be described in detail below. It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, based on the examples herein, which are within the scope of the utility model as defined by the claims, will be within the scope of the utility model as defined by the claims.
Referring to fig. 1-7, the utility model provides an automatic blanking mechanism for a V-shaped product, which comprises an electric installation cabinet 1, wherein a material belt conveying mechanism 4, a fixing component 7, a first punching component 8 and a second punching component 9 are arranged on the electric installation cabinet 1, a product collecting component 10 is arranged on the second punching component 9, the material belt conveying mechanism 4 is used for moving a material belt 6, the material belt 6 sequentially passes through the first punching component 8 and the second punching component 9, the material belt 6 is provided with a V-shaped rubber product formed by injection molding of an injection molding machine, the first punching component 8 is used for punching burrs on two sides of the V-shaped rubber product, the second punching component 9 is used for punching metal sheets of a connecting part of the V-shaped rubber product and the material belt 6 from a material belt 6 main body, the fixing component 7 is used for fixing the material belt 6, displacement of the material belt 6 during punching is avoided, a plurality of universal wheels 2 and supporting legs 3 are arranged at the bottom of the electric installation cabinet 1, and the height of the supporting legs 3 is adjustable.
As an alternative embodiment, the fixing assembly 7 comprises a third mounting table 31, two air cylinders five 33 are arranged on the third mounting table 31, a first fixing plate 32 is arranged on the opposite surface of the movable end of the air cylinders five 33 to the third mounting table 31, the first fixing plate 32 on the upper side is pushed by the air cylinders five 33, the first fixing plate 32 can fix the material belt 6 by matching, an electric rail 34 is arranged on the third mounting table 31, an air cylinder six 36 is arranged on the moving end of the electric rail 34, a second fixing plate 35 is arranged on the opposite surface of the movable end of the air cylinder six 36 to the moving end of the electric rail 34, and the electric rail 34, the air cylinder six 36 and the two fixing plates two 35 are matched to assist the material belt conveying mechanism 4 in moving the material belt 6;
further, the punched material belt 6 is cut into a plurality of sections and collected through the waste belt recovery assembly 5, the waste belt recovery assembly 5 comprises a first mounting table 18, the first mounting table 18 is arranged on the electric installation cabinet 1, a cutting assembly 15 is arranged on the first mounting table 18, a guide rail 14 is arranged on the cutting assembly 15, a collecting hopper 13 is arranged on the electric installation cabinet 1, the guide rail 14 corresponds to the collecting hopper 13, the cutting assembly 15 comprises a seventh air cylinder 37 and a cutting groove 17, the seventh air cylinder 37 is rotatably arranged on the first mounting table 18, the cutting groove 17 is arranged on the first mounting table 18, a first cutting knife 19 is rotatably arranged on the cutting groove 17, the movable end of the seventh air cylinder 37 is hinged with the first cutting knife 19, the first cutting knife 19 is reciprocally pushed by the seventh air cylinder 37, and the first cutting knife 19 is matched with the cutting groove 17 so as to cut the material belt 6;
further, the material belt conveying mechanism 4 comprises two mounting frames 11, the two mounting frames 11 are respectively arranged on a first mounting table 18 and a third mounting table 31, driving wheels 12 are rotatably arranged on the mounting frames 11, a motor 16 is arranged on any mounting frame 11, the motor 16 is used for rotating the driving wheels 12 corresponding to the driving wheels, through holes which are arranged at equal intervals are formed in the material belt 6, a lug matched with the through holes and a groove matched with a V-shaped rubber product are formed in the surface of the driving wheels 12, the driving wheels 12 are rotated through the motor 16, and the material belt 6 can be moved through the driving wheels 12;
further, can be with the V type product both sides deckle edge of moulding plastics on the material area 6 through first die-cut subassembly 8 and cut out, later, die-cut subassembly 9 is followed to the metal sheet that is connected with it with V type product from the material area 6, first die-cut subassembly 8 includes cylinder one 20, cylinder one 20 sets up on electrical installation cabinet 1, cylinder one 20 expansion end is provided with jack-up piece one 21, be provided with cylinder two 22 on the electrical installation cabinet 1, cylinder two 22 expansion end is provided with knife rest 23, second die-cut subassembly 9 includes mount table two 28, mount table two 28 sets up on electrical installation cabinet 1, be provided with cylinder four 27 on the mount table two 28, cylinder four 27 expansion end is provided with cutting knife two 26, cutting knife two 26 pass mount table two 28, be provided with cylinder three 24 on the mount table two 28, cylinder three 24 expansion end is provided with jack-up piece two 25, the in-process does not need manual work, also do not need artifical participation, productivity and cost of labor have been saved, the shaping cycle has also been improved, production efficiency has been accelerated greatly. Bringing good benefits to companies;
further, the product collecting assembly 10 includes an air pump 29, the air pump 29 is arranged on a second mounting table 28, a guide cover 30 and a guide rail 14 are respectively arranged on the second mounting table 28, the guide cover 30 is located between the air pump 29 and the guide rail 14, the air blowing end of the air pump 29 corresponds to the guide cover 30, the punched finished product is blown into the guide rail 14 by the air pump 29, and the storage box is placed under the guide rail 14 for collection, so that the original production scheme is calculated: 4 people manually punch (2 people at night), the product punching period is about 20s, and 1H is produced intermittently to assemble about 180 pieces; in addition, the manual punching material belt is easy to deviate from the position, products are not easy to collect after being cut, and the manual punching material belt is calculated according to the prior art scheme: only needs manual feeding, 1 equipment and one machine, the product punching period is about 8s, and 450 1H blanks are continuously produced. Solves the problems of product surface sanitation and cleanliness.
By adopting the structure, the material belt 6 is moved through the material belt conveying mechanism 4, the material belt 6 sequentially passes through the fixing component 7, the first punching component 8 and the second punching component 9, the material belt 6 is fixed through the fixing component 7, trimming is not tidy due to displacement of the material belt 6 when the material belt 6 is prevented from being punched, burrs on two sides of a V-shaped product which is injection molded on the material belt 6 can be punched out through the first punching component 8, then the V-shaped product and a metal sheet connected with the V-shaped product are punched out from the material belt 6 through the second punching component 9, a punched finished product is collected by the product collecting component 10, the punched material belt 6 is formed into waste, and the waste belt is cut into a plurality of sections and collected through the waste belt collecting component 5.
The foregoing is merely illustrative of the present utility model, and the present utility model is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.
Claims (10)
1. The utility model provides an automatic blank mechanism of V type product which characterized in that: including electrical installation cabinet (1), be provided with material area conveying mechanism (4), fixed subassembly (7), first die-cut subassembly (8) and second die-cut subassembly (9) on electrical installation cabinet (1), be provided with product collection subassembly (10) on the die-cut subassembly of second (9), material area conveying mechanism (4) are used for removing material area (6), make material area (6) loop through first die-cut subassembly (8) and the die-cut subassembly of second (9), be provided with the V type rubber product that forms by the injection molding machine injection molding on material area (6), first die-cut subassembly (8) are used for die-cut V type rubber product both sides deckle edge, second die-cut subassembly (9) are used for cutting off V type rubber product and the sheetmetal of material area (6) junction from the material area (6) main part, fixed subassembly (7) are used for fixed material area (6), avoid material area (6) to be shifted when being die-cut.
2. The automatic blanking mechanism for V-shaped products according to claim 1, wherein: the fixing assembly (7) comprises a mounting table III (31), two air cylinders V (33) are arranged on the mounting table III (31), and fixing plates I (32) are arranged on the opposite faces of the movable ends of the air cylinders V (33) and the mounting table III (31).
3. The automatic V-shaped product cutting mechanism according to claim 2, wherein: be provided with electronic track (34) on mount table III (31), be provided with six (36) of cylinder on electronic track (34) mobile terminal, six (36) active end of cylinder all are provided with fixed plate two (35) with electronic track (34) mobile terminal opposite face, electronic track (34) are used for assisting material area conveying mechanism (4) to remove material area (6) with six (36) of cylinder and two fixed plate two (35) cooperation.
4. A V-shaped product automatic blanking mechanism according to claim 3, characterized in that: the waste belt recycling assembly (5) comprises a first mounting table (18), the first mounting table (18) is arranged on the electric installation cabinet (1), a cutting assembly (15) is arranged on the first mounting table (18), a guide rail (14) is arranged on the cutting assembly (15), a collecting hopper (13) is arranged on the electric installation cabinet (1), and the guide rail (14) corresponds to the collecting hopper (13).
5. The automatic V-shaped product cutting mechanism according to claim 4, wherein: the cutting assembly (15) comprises a cylinder seven (37) and a cutting groove (17), the cylinder seven (37) is rotatably arranged on the first mounting table (18), the cutting groove (17) is rotatably provided with a first cutting knife (19), and the movable end of the cylinder seven (37) is hinged with the first cutting knife (19).
6. The automatic V-shaped product cutting mechanism according to claim 5, wherein: the material belt conveying mechanism (4) comprises two mounting frames (11), the two mounting frames (11) are respectively arranged on a first mounting table (18) and a third mounting table (31), driving wheels (12) are rotatably arranged on the mounting frames (11), motors (16) are arranged on any one of the mounting frames (11), the motors (16) are used for rotating the driving wheels (12) corresponding to the motors, through holes are formed in the material belt (6) in an equidistant mode, and protruding blocks matched with the through holes and grooves matched with V-shaped rubber products are formed in the surfaces of the driving wheels (12).
7. The automatic blanking mechanism for V-shaped products according to claim 1, wherein: the first punching assembly (8) comprises a first cylinder (20), the first cylinder (20) is arranged on the electrical installation cabinet (1), a top support block (21) is arranged at the movable end of the first cylinder (20), a second cylinder (22) is arranged on the electrical installation cabinet (1), and a tool rest (23) is arranged at the movable end of the second cylinder (22).
8. The automatic V-shaped product cutting mechanism according to claim 7, wherein: the die-cut subassembly (9) of second includes mount table two (28), mount table two (28) set up on electrical installation cabinet (1), be provided with cylinder four (27) on mount table two (28), cylinder four (27) expansion end is provided with cutting knife two (26), cutting knife two (26) pass mount table two (28), be provided with cylinder three (24) on mount table two (28), cylinder three (24) expansion end is provided with jack-up piece two (25).
9. The automatic V-shaped product cutting mechanism according to claim 8, wherein: the product collection assembly (10) comprises an air pump (29), the air pump (29) is arranged on a second mounting table (28), a guide cover (30) and a guide rail (14) are respectively arranged on the second mounting table (28), the guide cover (30) is located between the air pump (29) and the guide rail (14), and the air blowing end of the air pump (29) corresponds to the guide cover (30).
10. The automatic blanking mechanism for V-shaped products according to claim 1, wherein: the electric installation cabinet (1) bottom is provided with a plurality of universal wheels (2) and supporting legs (3), and the height of the supporting legs (3) is adjustable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321441872.2U CN220373750U (en) | 2023-06-07 | 2023-06-07 | Automatic blank mechanism of V type product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321441872.2U CN220373750U (en) | 2023-06-07 | 2023-06-07 | Automatic blank mechanism of V type product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220373750U true CN220373750U (en) | 2024-01-23 |
Family
ID=89570757
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321441872.2U Active CN220373750U (en) | 2023-06-07 | 2023-06-07 | Automatic blank mechanism of V type product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220373750U (en) |
-
2023
- 2023-06-07 CN CN202321441872.2U patent/CN220373750U/en active Active
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