CN220371741U - Replacement washing and blowing equipment of throttle valve - Google Patents

Abstract

The utility model discloses replacement washing and blowing equipment of a throttle valve, which comprises a fixing frame, wherein the fixing frame is provided with a cleaning mechanism and a drying mechanism, the cleaning mechanism comprises a plurality of spray heads, and the drying mechanism comprises a plurality of blowing nozzles; a conveying structure is arranged between the cleaning mechanism and the drying mechanism, a rotary shaking module is arranged on the fixing frame, and the rotary shaking module slides between the cleaning mechanism and the drying mechanism through the conveying structure; the rotary shaking module is provided with a positioning structure for fixing the throttle valve, the rotary shaking module is provided with a first rotating assembly and a second rotating assembly, the first rotating assembly comprises a first driving piece and a first baffle, the second rotating assembly comprises a second driving piece and a second baffle, the first driving piece drives the first baffle to be matched with a water inlet sealing stop of the throttle valve, and the second driving piece drives the second baffle to be matched with a water outlet sealing stop of the throttle valve. The air-drying device has the advantages of good air-drying effect, labor cost saving and high-efficiency continuous cleaning effect.

Description

Replacement washing and blowing equipment of throttle valve

Technical Field

The utility model relates to the technical field of valve cleaning, in particular to a replacement washing and blowing device of a throttle valve.

Background

As shown in fig. 1, the throttle valve comprises a water inlet, a water outlet and a valve port, wherein the valve port is rotationally connected with a bearing, the throttle valve is cleaned, a cleaning tool is usually used for cleaning the inner wall of a pipeline of the throttle valve in the market, then a water gun is used for flushing the inner cavity of the throttle valve, and the throttle valve is placed into a drying box for drying after flushing, but the manual requirement of the cleaning process is high, so that the labor cost is increased, meanwhile, the volume of the drying box is limited, the electricity consumption is high, the drying process of the throttle valve is long, the continuous drying operation is unfavorable, and the cleaning efficiency is low.

Disclosure of Invention

The utility model aims to provide replacement washing and blowing equipment for a throttle valve, which has the advantages of good air drying effect, saving in cost and being capable of realizing efficient and continuous cleaning.

The technical aim of the utility model is realized by the following technical scheme: the displacement washing and blowing equipment of the throttle valve comprises a fixing frame, wherein the fixing frame is provided with a cleaning mechanism and a drying mechanism, the cleaning mechanism comprises a plurality of spray heads, and the drying mechanism comprises a plurality of blowing nozzles;

a conveying structure is arranged between the cleaning mechanism and the drying mechanism, a rotary shaking module is arranged on the fixing frame, and the rotary shaking module slides between the cleaning mechanism and the drying mechanism through the conveying structure;

the rotary shaking module is provided with a positioning structure for fixing the throttle valve, the rotary shaking module is provided with a first rotating assembly and a second rotating assembly, the first rotating assembly comprises a first driving piece and a first baffle, the second rotating assembly comprises a second driving piece and a second baffle, the first driving piece drives the first baffle to be matched with a water inlet sealing stop of the throttle valve, and the second driving piece drives the second baffle to be matched with a water outlet sealing stop of the throttle valve.

Through adopting above-mentioned technical scheme, install the choke valve that will wait to wash to rotatory module that shakes through location structure, rotatory module that shakes is in the wiper mechanism position this moment, the second driving piece orders about the delivery port shutoff of second baffle with the choke valve, utilize the shower nozzle to pour into the washing liquid into in the lumen of choke valve this moment, when the liquid level in the lumen of choke valve reaches the predetermined value, the shower nozzle stops the water injection, simultaneously first driving piece orders about first baffle to plug the water inlet of choke valve, so, make the water inlet and the delivery port of choke valve be plugged up simultaneously, utilize rotatory module that shakes to rotate the choke valve, utilize the washing liquid to clear up the inside oil stain of choke valve, the choke valve washs and end the back, first driving piece orders about first baffle to keep away from the water inlet of choke valve, the delivery port of choke valve is kept away from to the second driving piece, make the spot of choke valve in the choke valve all empty, then transport structure will rotatory module from wiper mechanism transport to the dry mechanism position, dry mechanism utilizes the blast nozzle to carry out whole choke valve, air-dry, when carrying out the choke valve, rotatory module can shake the choke valve and carry out the angle, this air-dry effect that can be improved, the efficiency is high-efficient is blown and the air-dry effect.

The utility model is further provided with: the rotary shaking module comprises a sliding plate, a driving motor and a rotating seat, wherein the driving motor is fixedly connected to the sliding plate, the output shaft of the driving motor is fixedly connected with a connecting seat, the other end of the connecting seat is fixedly connected with the rotating seat, and the connecting sites of the rotating seat and the connecting seat are eccentrically arranged with the output shaft of the driving motor.

Through adopting above-mentioned technical scheme, conveying structure orders about the sliding plate and slides between wiper mechanism and drying mechanism, and driving motor rotates and drives the connecting seat and rotate, and the connecting seat drives the roating seat in step and reciprocating along driving motor output shaft axis circumference and rotate, and eccentric connection's roating seat can increase the degree of shaking distance to the choke valve, improves the clean up degree to the choke valve inner chamber.

The utility model is further provided with: the conveying structure comprises a sliding rail and a sliding groove, the sliding rail is fixedly arranged on the fixing frame, the sliding plate is fixedly provided with a plurality of sliding blocks, the sliding blocks correspond to the sliding rail and are provided with the sliding groove, the sliding rail is matched with the sliding groove in a guiding manner, and the sliding plate is connected with the fixing frame through a linear motion mechanism.

Through adopting above-mentioned technical scheme, make the board that slides transversely slide along the slide rail, the mutual cooperation of linear motion mechanism and slide rail structure can improve the uniformity that the board horizontal direction that slides.

The utility model is further provided with: the first driving piece and the second driving piece are both provided with spinning cylinders, the first baffle plate and the second baffle plate are provided with sealing heads in a protruding mode corresponding to the water inlet and the water outlet, and the sealing heads of the first baffle plate are matched with the water inlet and the sealing heads of the second baffle plate in an embedded mode.

By adopting the technical scheme, the sealing head can improve the sealing degree of the water inlet and the water outlet corresponding to the first baffle and the second baffle and the throttle valve.

The utility model is further provided with: the positioning structure comprises a plurality of hoops arranged on the rotating seat, and the throttle valve is fixed on the rotating seat through the hoops.

Through adopting above-mentioned technical scheme, utilize the clamp to directly fix the choke valve on the roating seat, convenient and practical makes the choke valve detachable connection on the roating seat.

The utility model is further provided with: the rotary seat is rotationally connected with a motor support, a servo motor is fixedly arranged on the motor support, a screwing tool is fixedly arranged on an output shaft of the servo motor, and the servo motor drives a bearing of the throttle valve to rotate through the screwing tool.

Through adopting above-mentioned technical scheme, before the choke valve passes through location structure and installs on the roating seat, the cooperation is dodged with the choke valve to motor support, after the choke valve is fixed on the roating seat, motor support rotates the valve port that makes servo motor and choke valve and aligns, sweeps the choke valve and air-dries at drying mechanism, and servo motor drives the synchronous rotation of bearing of choke valve through screwing up the instrument to this improves the air-dry effect to the choke valve.

The utility model is further provided with: the rotary seat is convexly provided with a positioning column, a positioning groove is formed in the positioning column, the motor support is convexly provided with a plunger head corresponding to the positioning groove, and the plunger head is matched with the positioning groove in a positioning mode.

Through adopting above-mentioned technical scheme, when needs install the choke valve to the roating seat or follow the roating seat and dismantle, the motor support is in vertical resting state, and the constant head tank of reference column and the plunger head joint location of motor support lower extreme this moment because servo motor has great weight, the reference column can support the location to servo motor through the motor support.

The utility model is further provided with: and a water outlet pipe is arranged on the fixing frame corresponding to the water outlet of the throttle valve.

Through adopting above-mentioned technical scheme, after the choke valve washs, the oil stain in the choke valve can be discharged through the drain pipe, has reduced the secondary clearance to ground oil stain follow-up.

The utility model is further provided with: the cleaning mechanism further comprises a water injection structure connected with the spray head, the water injection structure comprises a water injection barrel, a filter is connected between the water injection barrel and the spray head, and the spray head is connected with the filter through a back suction type one-way valve.

Through adopting above-mentioned technical scheme, annotate the cask and can store and constantly supply the water source, the filter can effectively clear away the impurity in the water source, and the flow of water source can be controlled to the check valve that suckback in addition.

The utility model is further provided with: the water injection barrel is connected with a water adding pipe, a water adding funnel is arranged on the branch of the water adding pipe, and a control valve is arranged on the upstream of the water adding funnel by the water adding pipe.

By adopting the technical scheme, the water filling pipe can be connected with an external faucet to realize continuous water injection, and after the external water is stopped, the control valve can be closed and the water filling of the water filling barrel can be realized manually through the water filling funnel.

In summary, the utility model has the following beneficial effects:

1. adopt to set up the clamp on the roating seat and fix the choke valve, set up first driving piece and second driving piece in the roating seat both sides simultaneously, first driving piece, second driving piece drive corresponding first baffle, second baffle carry out the shutoff to the water inlet, the delivery port of choke valve, have the water injection of making things convenient for the choke valve to rock and follow-up drain out the effect of oil stain in the choke valve.

2. Adopt to rotate on the roating seat and set up motor support, motor support tip is through servo motor drive revolves and is twisted the instrument and rotate, and dry mechanism sweeps the choke valve when air-drying, revolves the bearing that twists the instrument and drive the choke valve and rotate, has the holistic purpose of air-drying effect of improvement choke valve.

3. The cleaning mechanism and the drying mechanism are adopted to realize the conveying of the rotary shaking module through the linear motion mechanism and the guide rail structure, and the effect of improving the consistency of the horizontal movement direction of the rotary shaking module is achieved.

4. The water injection barrel is arranged on the fixing frame and is connected with the spray head through the filter and the back suction type one-way valve, so that the water injection barrel has the effects of reducing impurities in a water source and effectively controlling water flow.

Drawings

Fig. 1 is a structural view of a throttle valve of the present utility model.

Fig. 2 is an overall structural view of the present utility model.

Fig. 3 is a structural view of the rotary wobble module and the linear motion mechanism of the present utility model.

Fig. 4 is a block diagram of a rotary wobble module in the wobble of the present utility model.

FIG. 5 is a block diagram of the rotary wobble module of the present utility model with the water inlet and outlet of the throttle valve unblocked.

Fig. 6 is a structural view of the water filling tub of the present utility model.

Fig. 7 is a sectional view of the water filling barrel of the present utility model.

In the figure: 1. a fixing frame; 11. a slide rail; 12. a drain pipe; 2. a water filling barrel; 21. a spray head; 22. a filter; 23. a suck-back one-way valve; 24. a water supply pipe; 241. a water adding funnel; 242. a control valve; 243. an electromagnetic valve; 25. a high level gauge; 26. a low level gauge; 271. a pressurization valve; 272. a pressure release valve; 28. a pressure gauge; 3. a blowing nozzle; 41. a slip plate; 411. a slide block; 411a, a chute; 42. a driving motor; 421. a connecting seat; 43. a rotating seat; 430. a clamp; 431. a motor bracket; 4311. a plunger head; 4312. a handle; 432. a servo motor; 433. a screwing tool; 434. positioning columns; 434a, a positioning groove; 44. a linear motion mechanism; 45. a first driving member; 451. a first baffle; 46. a second driving member; 461. a second baffle; 47. a seal head; 48. a seal ring; 5. a throttle valve; 51. a water inlet; 52. a water outlet; 53. a valve port; 531. and (3) a bearing.

Detailed Description

The utility model is further described below with reference to the accompanying drawings.

The replacement washing and blowing equipment of the throttle valve 5, as shown in figures 2-3, comprises a fixed frame 1, wherein the fixed frame 1 is provided with a cleaning mechanism and a drying mechanism, the cleaning mechanism comprises a plurality of spray heads 21, and the drying mechanism comprises a plurality of blowing nozzles 3; a conveying structure is arranged between the cleaning mechanism and the drying mechanism, a rotary shaking module is arranged on the fixing frame 1, and the rotary shaking module slides between the cleaning mechanism and the drying mechanism through the conveying structure; the rotary shaking module is provided with a positioning structure for fixing the throttle valve 5, the rotary shaking module is provided with a first rotating assembly and a second rotating assembly, the first rotating assembly comprises a first driving piece 45 and a first baffle 451, the second rotating assembly comprises a second driving piece 46 and a second baffle 461, the first driving piece 45 drives the first baffle 451 to be matched with a sealing stop of a water inlet 51 of the throttle valve 5, and the second driving piece 46 drives the second baffle 461 to be matched with a sealing stop of a water outlet 52 of the throttle valve 5.

As shown in fig. 2-5, the rotary shaking module comprises a sliding plate 41, a driving motor 42 and a rotating seat 43, wherein the driving motor 42 is fixedly connected to the sliding plate 41, an output shaft of the driving motor 42 is fixedly connected with a connecting seat 421, the other end of the connecting seat 421 is fixedly connected with the rotating seat 43, a connecting site of the rotating seat 43 and the connecting seat 421 is eccentrically arranged with the output shaft of the driving motor 42, a conveying structure drives the sliding plate 41 to slide between a cleaning mechanism and a drying mechanism, the driving motor 42 rotates to drive the connecting seat 421 to rotate, the connecting seat 421 synchronously drives the rotating seat 43 to rotate back and forth along the axial line of the output shaft of the driving motor 42, the eccentric connecting rotating seat 43 can increase the shaking distance degree of the throttle valve 5, and the cleaning degree of the inner cavity of the throttle valve 5 is improved; the positioning structure comprises a plurality of hoops 430 arranged on the rotating seat 43, the throttle valve 5 is fixed on the rotating seat 43 through the hoops 430, the throttle valve 5 is directly fixed on the rotating seat 43 by utilizing the hoops 430, and the positioning structure is convenient and practical, so that the throttle valve 5 is detachably connected on the rotating seat 43.

As shown in fig. 3-5, the conveying structure comprises a sliding rail 11 and a sliding groove 411a, the sliding rail 11 is fixedly arranged on a fixed frame 1, a plurality of sliding blocks 411 are fixedly arranged on a sliding plate 41, the sliding blocks 411 are correspondingly provided with the sliding grooves 411a on the sliding rail 11, the sliding rail 11 is in guiding fit with the sliding grooves 411a, and the sliding plate 41 is connected with the fixed frame 1 through a linear motion mechanism 44; the first driving piece 45 and the second driving piece 46 are both set as spinning cylinders, the sealing heads 47 are convexly arranged on the first baffle 451 and the second baffle 461 corresponding to the water inlet 51 and the water outlet 52, the sealing heads 47 of the first baffle 451 are in embedded fit with the water inlet 51, and the sealing heads 47 of the second baffle 461 are in embedded fit with the water outlet 52, and the sealing heads 47 can improve the sealing degree of the water inlet 51 and the water outlet 52 of the first baffle 451 and the second baffle 461 corresponding to the throttle valve 5; the sealing ring 48 is sleeved outside the sealing head 47, and the first baffle 451 is in sealing fit with the water inlet 51, and the second baffle 461 is in sealing fit with the water outlet 52 through the sealing ring 48; the motor bracket 431 is rotationally connected to the rotating seat 43, the servo motor 432 is fixedly arranged on the motor bracket 431, the screwing tool 433 is fixedly arranged on the output shaft of the servo motor 432, the servo motor 432 drives the bearing 531 of the throttle valve 5 to rotate through the screwing tool 433, when the throttle valve 5 is mounted on the rotating seat 43 through the positioning structure, the motor bracket 431 is matched with the throttle valve 5 in an avoidance mode, after the throttle valve 5 is fixed on the rotating seat 43, the motor bracket 431 rotates to enable the servo motor 432 to be aligned with the valve port 53 of the throttle valve 5, and when the drying mechanism blows and dries the throttle valve 5, the servo motor 432 drives the bearing 531 of the throttle valve 5 to synchronously rotate through the screwing tool 433, so that the air drying effect on the throttle valve 5 is improved.

As shown in fig. 2 and 5, the rotating seat 43 is convexly provided with a positioning column 434, the positioning column 434 is provided with a positioning groove 434a, the motor bracket 431 is convexly provided with a plunger head 4311 corresponding to the positioning groove 434a, the plunger head 4311 is matched with the positioning groove 434a in a positioning way, when the throttle valve 5 needs to be installed on the rotating seat 43 or detached from the rotating seat 43, the motor bracket 431 is in a vertical static state, at the moment, the positioning groove 434a of the positioning column 434 is clamped and positioned with the plunger head 4311 at the lower end of the motor bracket 431, and the positioning column 434 can support and position the servo motor 432 through the motor bracket 431 due to the large weight of the servo motor 432; the water outlet 52 of the fixed frame 1 corresponding to the throttle valve 5 is provided with the drain pipe 12, and after the throttle valve 5 is cleaned, oil stains in the throttle valve 5 can be drained through the drain pipe 12, so that the subsequent secondary cleaning of the ground oil stains is reduced.

As shown in fig. 2 and fig. 6-7, the cleaning mechanism further comprises a water injection structure connected with the spray head 21, the water injection structure comprises a water injection barrel 2, a filter 22 is connected between the water injection barrel 2 and the spray head 21, the spray head 21 is connected with the filter 22 through a back suction type one-way valve 23, the water injection barrel 2 can store and continuously supply water, the filter 22 can effectively remove impurities in the water, and in addition, the back suction type one-way valve 23 can control the flow of the water; the water injection bucket 2 is connected with a water adding pipe 24, a water adding funnel 241 is arranged on the branch of the water adding pipe 24, a control valve 242 is arranged on the upstream of the water adding funnel 241 in the water adding pipe 24, the water adding pipe 24 can be connected with an external water tap to realize continuous water injection, and when the external water is stopped, the control valve 242 can be closed and the water injection bucket 2 can be filled manually through the water adding funnel 241; in addition, the upstream of the water adding pipe 24 of the water filling barrel 2 is connected with an electromagnetic valve 243, a high-level liquid level meter 25 and a low-level liquid level meter 26 are arranged in the water filling barrel 2 for prompting and alarming, the water filling barrel 2 is provided with a pressurizing valve 271 and a pressure relief valve 272, and a pressure gauge 28 is correspondingly connected to the barrel wall of the water filling barrel 2 for displaying the pressure in the water filling barrel 2.

The basic working principle of the utility model is as follows: the throttle valve 5 to be cleaned is mounted on the rotary shaking module through a positioning structure, the rotary shaking module is positioned at the cleaning mechanism, the second driving piece 46 drives the second baffle 461 to seal the water outlet 52 of the throttle valve 5, cleaning liquid is injected into the pipe cavity of the throttle valve 5 by the nozzle 21, when the liquid level in the pipe cavity of the throttle valve 5 reaches a preset value, the nozzle 21 stops injecting water, meanwhile, the first driving piece 45 drives the first baffle 451 to seal the water inlet 51 of the throttle valve 5, so that the water inlet 51 and the water outlet 52 of the throttle valve 5 are simultaneously sealed, the rotary shaking module is used for rotary shaking of the throttle valve 5, the cleaning liquid is used for cleaning oil stains in the throttle valve 5, after the throttle valve 5 is cleaned, the first driving piece 45 drives the first baffle 451 to be away from the water inlet 51 of the throttle valve 5, the second driving piece 46 drives the second baffle 461 to be away from the water outlet 52 of the throttle valve 5, stains in the pipe cavity of the throttle valve 5 are all dumped completely, then the conveying structure conveys the rotary shaking module from the cleaning mechanism to the drying mechanism, the drying mechanism utilizes the blowing nozzle 3 to carry out integral blowing and air drying on the throttle valve 5, and when the throttle valve 5 is blown, the rotary shaking module can drive the throttle valve 5 to shake at a small angle, so that the air drying effect of the throttle valve 5 is improved, and the cleaning device has the effects of good air drying effect, labor cost saving and high-efficiency continuous cleaning.

The foregoing description is only of the preferred embodiments of the utility model, and all changes and modifications that come within the meaning and range of equivalency of the structures, features and principles of the utility model are therefore intended to be embraced therein.

Claims (10)

1. The displacement washing and blowing equipment of the throttle valve comprises a fixing frame (1), and is characterized in that the fixing frame (1) is provided with a cleaning mechanism and a drying mechanism, the cleaning mechanism comprises a plurality of spray heads (21), and the drying mechanism comprises a plurality of blowing nozzles (3);

a conveying structure is arranged between the cleaning mechanism and the drying mechanism, a rotary shaking module is arranged on the fixing frame (1), and the rotary shaking module slides between the cleaning mechanism and the drying mechanism through the conveying structure;

the utility model discloses a throttle valve, including rotatory module, rotary shaking module is last to be equipped with fixed throttle valve (5) location structure, rotary shaking module is last to be equipped with first rotating assembly and second rotating assembly, first rotating assembly includes first driving piece (45) and first baffle (451), second rotating assembly includes second driving piece (46) and second baffle (461), first driving piece (45) order about first baffle (451) and the sealed backstop cooperation of water inlet (51) of throttle valve (5), second driving piece (46) order about the sealed backstop cooperation of delivery port (52) of second baffle (461) and throttle valve (5).

2. A throttle valve displacement purge apparatus as claimed in claim 1, wherein: the rotary shaking module comprises a sliding plate (41), a driving motor (42) and a rotating seat (43), wherein the driving motor (42) is fixedly connected to the sliding plate (41), an output shaft of the driving motor (42) is fixedly connected with a connecting seat (421), the other end of the connecting seat (421) is fixedly connected with the rotating seat (43), and a connecting site of the rotating seat (43) and the connecting seat (421) is eccentrically arranged with an output shaft of the driving motor (42).

3. A throttle valve displacement purge apparatus as claimed in claim 2, wherein: the conveying structure comprises a sliding rail (11) and a sliding groove (411 a), the sliding rail (11) is fixedly arranged on the fixing frame (1), a plurality of sliding blocks (411) are fixedly arranged on the sliding plate (41), the sliding blocks (411) correspond to the sliding rail (11) and are provided with the sliding groove (411 a), the sliding rail (11) is matched with the sliding groove (411 a) in a guiding mode, and the sliding plate (41) is connected with the fixing frame (1) through a linear motion mechanism (44).

4. A throttle valve displacement purge apparatus as claimed in claim 1, wherein: the spinning cylinder is arranged on the first driving piece (45) and the second driving piece (46), the first baffle (451) and the second baffle (461) correspond to the water inlet (51) and the water outlet (52), the sealing head (47) of the first baffle (451) is convexly provided with the sealing head (47) of the second baffle (461) and the water outlet (52) are embedded and matched.

5. A throttle valve displacement purge apparatus as claimed in claim 2, wherein: the positioning structure comprises a plurality of hoops (430) arranged on the rotating seat (43), and the throttle valve (5) is fixed on the rotating seat (43) through the hoops (430).

6. A throttle valve displacement purge apparatus as claimed in claim 2, wherein: the rotary seat (43) is rotationally connected with a motor support (431), a servo motor (432) is fixedly arranged on the motor support (431), a screwing tool (433) is fixedly arranged on an output shaft of the servo motor (432), and the servo motor (432) drives a bearing (531) of the throttle valve (5) to rotate through the screwing tool (433).

7. A throttle valve displacement purge apparatus as defined in claim 6, wherein: the rotary seat (43) is convexly provided with a positioning column (434), the positioning column (434) is provided with a positioning groove (434 a), the motor support (431) is convexly provided with a plunger head (4311) corresponding to the positioning groove (434 a), and the plunger head (4311) is matched with the positioning groove (434 a) in a positioning way.

8. A throttle valve displacement purge apparatus as claimed in claim 1, wherein: the fixing frame (1) is provided with a drain pipe (12) corresponding to the water outlet (52) of the throttle valve (5).

9. A throttle valve displacement purge apparatus as claimed in claim 1, wherein: the cleaning mechanism further comprises a water injection structure connected with the spray head (21), the water injection structure comprises a water injection barrel (2), a filter (22) is connected between the water injection barrel (2) and the spray head (21), and the spray head (21) is connected with the filter (22) through a back suction type one-way valve (23).

10. A throttle valve displacement purge apparatus as claimed in claim 9, wherein: the water injection barrel (2) is connected with a water adding pipe (24), a water adding funnel (241) is arranged on the branch of the water adding pipe (24), and a control valve (242) is arranged on the upstream of the water adding funnel (241) by the water adding pipe (24).