Roller surface ash removal device
Technical Field
The utility model relates to the technical field of roller surface ash removal, in particular to a roller surface ash removal device.
Background
In recent years, with the development of industrial fields in China, the number of automation devices in many industrial sites is increasing, and particularly in some heavy industrial parks, many large automation devices are applied to rollers. Along with the popularization of large-scale automation equipment, the use quantity of the rollers is also increased, and after the use time of the rollers in certain occasions is long, dust or dirt is adhered to the surfaces of the rollers, so that the performance of the equipment is not affected, and ash removal treatment is needed in time.
The prior art (patent number: CN 111282918A) discloses a roller surface ash removal device, which comprises a first electromagnet, a first electromagnet base, a first support, a limiting roller, a storage battery, an encoder, a motor, a second support, a friction wheel, a sliding groove, a sliding rail, a pressure sensor, a hydraulic cylinder base, a hydraulic cylinder, a third support, a stepping motor base, a stepping motor, a fan blade, a dust removal device and a control device, wherein the first electromagnet is arranged on the first electromagnet base, the first electromagnet base is fixed with the first support, the first support is of a rigid structure, the thickness of the first support is 4 mm, the limiting roller is arranged on the first support, the storage battery is fixed on the first support, the encoder is fixed with the first support, the encoder is connected with the motor, the motor is arranged on the inner side of the second support, the second support is fixed on the sliding rail, the friction wheel is arranged on a main shaft of the motor, the sliding groove is arranged on the first support, the sliding rail is arranged in the sliding groove, one end of the sliding rail is fixed on the first electromagnet base, the first support is fixed with the stepping motor, the first support is fixed on the stepping motor base, the first blade is fixed on the stepping motor, the first support is fixed on the stepping motor. The utility model has the beneficial effects that: the friction wheel is controlled to rotate by the stepping motor, so that the device moves along the direction of the roller, the process of manually moving the cleaning brush is replaced, and the labor cost is saved; the second bracket is driven to move through the extension of the hydraulic cylinder, so that the friction wheel is clung to the roller through the stepping motor, the pressure sensor is used for detecting the pressure, the pressure is controlled, and the device is prevented from falling off from the roller; the position of the roller is limited by the limiting roller, and the cross section of the limiting roller is of a concave structure, so that the roller is prevented from deviating from the central position of the device in the running process of the device, and the working stability of the device is ensured; through first electro-magnet control dust collector shake, cooperation vibrations piece work has guaranteed at the in-process of clearance dust, and dust collector is in the state of high-speed shake, and then has guaranteed the automatic efficiency of deashing of device, when guaranteeing the deashing effect, has replaced the process of manual cleaning, has practiced thrift the human cost, has improved work quality.
The existing roller surface ash removal device has the following defects that the existing device is inconvenient to adjust the vertical distance, and the ash removal efficiency of the roller is affected due to different sizes of the roller, so that the device has certain limitation, and therefore, a novel roller surface ash removal device is provided.
Disclosure of Invention
The utility model mainly aims to provide a roller surface ash removing device which can effectively solve the problem that the device is convenient to adjust up and down.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
the roller surface ash removal device comprises a base, wherein a group of supporting seats are fixedly arranged at the left part and the right part of the lower end of the base, the two groups of supporting seats are distributed in a bilateral symmetry manner, each group of supporting seats is two, a collecting tank penetrating up and down is formed in the right part of the upper end of the base, a collecting box is fixedly arranged at the right part of the lower end of the base, a fixing plate is fixedly arranged at the left part of the upper end of the base, a group of supporting columns are fixedly arranged at the left part and the right part of the upper end of the base, the two groups of supporting columns are distributed in a bilateral symmetry manner, each group of supporting columns are arranged in two, a transverse plate is fixedly arranged at the upper end of each supporting column, a first hydraulic cylinder is fixedly arranged at the left part of the upper end of each transverse plate, and a second hydraulic cylinder is fixedly arranged at the right part of the upper end of each transverse plate; the output end of the second hydraulic cylinder penetrates through the movable groove and is movably connected with the second push rod, the lower end of the second push rod is movably connected with a connecting column, the lower end of the connecting column is fixedly connected with a cleaning frame, and the front side of the outer cylindrical surface of the connecting column is movably inserted and connected with a bolt.
Preferably, the upper portion fixedly connected with motor of fixed plate left end, motor lower extreme fixedly connected with cushion, the motor output runs through the fixed plate and fixedly connected with rotates the post, a plurality of spacing holes have been seted up to the outer cylinder upside of rotating the post, the sleeve has been cup jointed in the activity of the outer surface right part of rotating the post, sleeve outer cylinder upside activity interlude is connected with the spacer pin.
Preferably, the plurality of limit holes are equidistantly distributed, and the limit pins penetrate through the sleeve and are movably inserted and connected in the limit holes.
Preferably, the upper middle part of the diaphragm is provided with a vertically penetrating mobile groove, the front part of the upper end of the diaphragm and the rear part of the upper end are provided with sliding grooves, the right end of a hydraulic cylinder is movably connected with a push rod, the right end of the push rod is fixedly connected with a mounting block, the front part of the lower end of the mounting block and the rear part of the lower end are fixedly connected with sliding blocks, and the middle part of the upper end of the mounting block is provided with a mounting groove.
Preferably, the sliding block is slidably connected in the sliding groove, the second hydraulic cylinder is fixedly connected in the mounting groove, and the second push rod penetrates through the moving groove and extends downwards.
Compared with the prior art, the utility model has the following beneficial effects:
1. according to the utility model, the upper and lower cleaning distance is convenient to adjust by arranging the second hydraulic cylinder, when the roller is required to be cleaned, the second hydraulic cylinder drives the second push rod, the second push rod drives the cleaning frame to clean dust on the surface of the roller, when the roller with large volume is replaced, the cleaning frame is replaced according to the size of the roller, the cleaning frame can be replaced by disassembling the bolt, the upper and lower distance is adjusted according to the diameter of the roller, the second push rod is driven by the second hydraulic cylinder, and the upper and lower distance of the cleaning frame is driven by the second push rod;
2. according to the utility model, the roller can be cleaned more comprehensively by arranging the fixing plate and the first hydraulic cylinder, when the roller is used, firstly, the roller is sleeved on the rotating column, the sleeve and the limiting pin are used for limiting, the motor drives the rotating column to rotate the roller, the first hydraulic cylinder drives the first push rod, the mounting block can drive the second hydraulic cylinder to move left and right, and the cleaning frame can clean the surface of the roller more comprehensively, so that the cleaning effect is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a roller surface ash removal device according to the present utility model;
FIG. 2 is a schematic view of the overall structure of a base of a roller surface ash removal device according to the present utility model;
FIG. 3 is a schematic view of the overall structure of a rotary assembly of a roller surface ash removal device according to the present utility model;
fig. 4 is a schematic overall structure of a connecting seat of a roller surface ash cleaning device of the utility model.
In the figure: 1. a base; 2. a support base; 3. a collection box; 4. a collection tank; 5. a fixing plate; 6. a support post; 7. a cross plate; 8. a first hydraulic cylinder; 9. a second hydraulic cylinder; 51. a motor; 52. a cushion block; 53. rotating the column; 54. a sleeve; 55. a limiting pin; 56. a limiting hole; 71. a moving groove; 72. a chute; 81. a first push rod; 82. a mounting block; 83. a slide block; 84. a mounting groove; 91. a second push rod; 92. a connecting column; 93. a plug pin; 94. and (5) cleaning the rack.
Detailed Description
The utility model is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1-4, the ash removal device on the surface of a roller comprises a base 1, wherein a group of supporting seats 2 are fixedly arranged at the left part and the right part of the lower end of the base 1, the two groups of supporting seats 2 are symmetrically distributed left and right, each group of supporting seats is two, a collecting tank 4 penetrating up and down is arranged at the right part of the upper end of the base 1, a collecting box 3 is fixedly arranged at the right part of the lower end of the base 1, a fixing plate 5 is fixedly arranged at the left part of the upper end of the base 1, a group of supporting columns 6 are fixedly arranged at the left part and the right part of the upper end of the base 1, the two groups of supporting columns 6 are symmetrically distributed left and right, each group of supporting columns is two, a transverse plate 7 is fixedly arranged at the upper end of each group of supporting columns 6, a first hydraulic cylinder 8 is fixedly arranged at the left part of the upper end of each transverse plate 7, and a second hydraulic cylinder 9 is fixedly arranged at the right part of the upper end of each group of the first hydraulic cylinder 8; the output end of the second hydraulic cylinder 9 penetrates through the movable groove 71 and is movably connected with a second push rod 91, the lower end of the second push rod 91 is movably connected with a connecting column 92, the lower end of the connecting column 92 is fixedly connected with a cleaning frame 94, and the front side of the outer cylindrical surface of the connecting column 92 is movably inserted and connected with a bolt 93.
The upper part of the left end of the fixed plate 5 is fixedly connected with a motor 51, the lower end of the motor 51 is fixedly connected with a cushion block 52, the output end of the motor 51 penetrates through the fixed plate 5 and is fixedly connected with a rotating column 53, the upper side of the outer cylindrical surface of the rotating column 53 is provided with a plurality of limiting holes 56, the right part of the outer surface of the rotating column 53 is movably sleeved with a sleeve 54, and the upper side of the outer cylindrical surface of the sleeve 54 is movably inserted and connected with a limiting pin 55; the limiting holes 56 are equidistantly distributed, and the limiting pins 55 penetrate through the sleeve 54 and are movably inserted into the limiting holes 56; the middle part of the upper end of the transverse plate 7 is provided with a moving groove 71 which penetrates up and down, the front part of the upper end of the transverse plate 7 and the rear part of the upper end are provided with sliding grooves 72, the right end of a first hydraulic cylinder 8 is movably connected with a first push rod 81, the right end of the first push rod 81 is fixedly connected with a mounting block 82, the front part of the lower end and the rear part of the lower end of the mounting block 82 are fixedly connected with sliding blocks 83, and the middle part of the upper end of the mounting block 82 is provided with a mounting groove 84; firstly, the roller is sleeved on the rotating column 53, the sleeve 54 and the limiting pin 55 are used for limiting, the motor 51 drives the rotating column 53, the roller rotates, the first hydraulic cylinder 8 drives the first push rod 81, the mounting block 82 can drive the second hydraulic cylinder 9 to move left and right, the cleaning frame 94 can clean the surface of the roller more comprehensively, and therefore the cleaning effect is improved.
The sliding block 83 is slidably connected in the sliding groove 72, the second hydraulic cylinder 9 is fixedly connected in the mounting groove 84, and the second push rod 91 penetrates through the moving groove 71 and extends downwards; when the roller needs to be cleaned, the second push rod 91 is driven by the second hydraulic cylinder 9, the cleaning frame 94 is driven by the second push rod 91 to clean dust on the surface of the roller, when the roller with large volume is replaced, the cleaning frame 94 is replaced according to the size of the roller, the cleaning frame 94 can be replaced by disassembling the bolt 93, the distance between the upper part and the lower part of the roller is adjusted according to the diameter of the roller, the second push rod 91 is driven by the second hydraulic cylinder 9, and the upper part and the lower part of the cleaning frame 94 are driven by the second push rod 91.
It should be noted that, the utility model is a kind of roller surface ash removal device, through setting up the hydraulic cylinder 9 of the second, facilitate adjusting the up-down clearance distance, when using, when the roller needs to be cleared up, drive the push rod 91 of the second through the hydraulic cylinder 9 of the second, then drive the cleaning frame 94 to clear up the dust on the surface of the roller by the push rod 91 of the second, when changing the large-scale roller, change the cleaning frame 94 according to the size of the roller at first, make the cleaning frame 94 realize changing through dismantling the bolt 93, and adjust the up-down distance according to the diameter size of the roller, drive the push rod 91 of the second through the hydraulic cylinder 9 of the second, and drive the up-down distance of the cleaning frame 94 by the push rod 91 of the second; through setting up fixed plate 5 and pneumatic cylinder 8, can be more comprehensive to the roller clearance, when using, cup joint the roller on rotating post 53 at first, it is spacing by sleeve 54 and spacer pin 55 to drive rotating post 53 by motor 51, make the roller realize rotating, and drive push rod 81 by pneumatic cylinder 8, make installation piece 82 can drive pneumatic cylinder 9 about moving No. two, make cleaning frame 94 can be to the more comprehensive of roller surface clearance, thereby improve the cleaning effect.
The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.