CN220357670U - Automatic stereoscopic warehouse monitoring system - Google Patents
Automatic stereoscopic warehouse monitoring system Download PDFInfo
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- CN220357670U CN220357670U CN202321710287.8U CN202321710287U CN220357670U CN 220357670 U CN220357670 U CN 220357670U CN 202321710287 U CN202321710287 U CN 202321710287U CN 220357670 U CN220357670 U CN 220357670U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses an automatic stereoscopic warehouse monitoring system which comprises a monitoring host, a stacker, a first wireless communication module, a network communication module, an in-bin alarm module and a remote alarm module, wherein the monitoring host is connected with the stacker through the wireless communication module; the monitoring host is connected with the stacker, and the stacker comprises a fault detection module which is used for sending the detected fault signal of the stacker to the monitoring host; the monitoring host is connected with the in-bin alarm module, is connected with the remote alarm through the first wireless communication module and is used for controlling the in-bin alarm module and the remote alarm module to alarm according to the received fault signals; the monitoring host is in communication connection with the mobile terminal of the staff through the network communication module and is used for sending alarm signals and fault operation information to the mobile terminal according to the received fault signals. The utility model can timely inform the staff to carry out fault maintenance treatment, improve the fault treatment efficiency and reduce the operation influence on the automatic stereoscopic warehouse.
Description
Technical Field
The utility model relates to the technical field of automated warehouses, in particular to an automated stereoscopic warehouse monitoring system.
Background
With the high-speed development of modern logistics technology, the automatic stereoscopic warehouse has been widely applied in various fields, and the development scale and the automation degree are higher and higher. The stacker is used as the most critical part of the automatic warehouse and is a tie and a bridge of the whole system operation, and whether the stacker operates well or not has a critical influence on whether the whole automatic stereoscopic warehouse operates normally or not.
The existing automatic stereoscopic warehouse monitoring system mainly controls the stacker to work through a monitoring host and obtains the running condition of the stacker, and when the stacker has abnormal faults, the monitoring host displays alarm conditions through a display device of the monitoring host and controls an alarm horn in the warehouse to alarm so as to prompt staff in the warehouse to process the abnormal faults in time. However, when an abnormal fault occurs and the worker is not just in the warehouse or leaves the warehouse, the worker cannot be informed of the abnormal fault in time to process the abnormal fault, and the fault processing efficiency and the working efficiency of the automatic stereoscopic warehouse are reduced.
In addition, the existing automatic stereoscopic warehouse monitoring system has hidden cost loss or hidden safety hazards. If the stacker is in the automatic driving process of the tunnel, objects (objects on the goods shelf fall into the tunnel) or personnel can be blocked in the tunnel, and due to the fact that the related object sensing device and the alarm module are not arranged, collision between the objects is easy to occur, equipment cost and object cost loss or safety accidents are caused, moreover, the work of the stacker is influenced by not timely cleaning the blocking objects, and the work efficiency of the stacker and an automatic stereoscopic warehouse is reduced.
Disclosure of Invention
The technical problem to be solved by the utility model is to provide the automatic stereoscopic warehouse monitoring system which can timely inform workers of fault maintenance treatment, improve the fault treatment efficiency, save the maintenance treatment time, improve the working efficiency of the automatic stereoscopic warehouse, reduce the operation influence on the automatic stereoscopic warehouse and meet the actual demands of users.
In order to solve the technical problems, the utility model provides an automatic stereoscopic warehouse monitoring system which comprises a monitoring host, a stacker, a first wireless communication module, a network communication module, an in-bin alarm module and a remote alarm module; the monitoring host is connected with the stacker, and the stacker comprises a fault detection module which is used for sending the detected fault signal of the stacker to the monitoring host; the monitoring host is connected with the in-bin alarm module and used for controlling the in-bin alarm module to alarm according to the received fault signal; the monitoring host is connected with the remote alarm through the first wireless communication module and is used for controlling the remote alarm module to alarm according to the received fault signal; the monitoring host is in communication connection with the mobile terminal of the staff through the network communication module and is used for sending alarm signals and fault operation information to the mobile terminal according to the received fault signals.
As an improvement of the scheme, the monitoring host comprises an input control module connected with the monitoring host, and the monitoring host is used for controlling the in-bin alarm module and the remote alarm module to stop working according to an input control signal of the input control module.
As an improvement of the scheme, a main control module is arranged in the stacker, and an induction module and a warning module are arranged on the stacker; the main control module is connected with the induction module and is used for receiving the detection signal of the induction module and controlling the running state of the stacker according to the detection signal; the main control module is connected with the warning module and used for controlling the working state of the warning module according to the detection signal.
As an improvement of the scheme, the in-bin alarm module comprises an in-bin alarm horn and an in-bin alarm indicator lamp.
As an improvement of the scheme, the remote alarm module comprises a second wireless communication module, an alarm main control module, an alarm horn and an alarm indicator lamp; the alarm main control module is connected with the monitoring host through the first communication module and the second wireless communication module and is used for receiving control signals sent by the monitoring host; the main control module is respectively connected with the alarm horn and the alarm indicator lamp and is used for respectively controlling the working state of the alarm horn and the working state of the alarm indicator lamp according to the control signals.
As an improvement of the above scheme, the main control module includes a timer.
As the improvement of above-mentioned scheme, warning module includes warning loudspeaker and warning light.
As an improvement of the above-mentioned scheme, the sensing module includes an infrared sensing sensor, a radar sensing sensor or an ultrasonic sensing sensor.
As an improvement of the scheme, the network communication module comprises a WIFI module, a 2G communication module, a 3G communication module or a 4G communication module.
As an improvement of the scheme, the first wireless communication module and the second wireless communication module comprise a Bluetooth module, a zigbee module, a LORA module or a WIFI module.
The implementation of the utility model has the following beneficial effects:
the automatic stereoscopic warehouse monitoring system can timely inform workers of fault maintenance treatment, improves the fault treatment efficiency, saves the maintenance treatment time, improves the working efficiency of the automatic stereoscopic warehouse, reduces the operation influence on the automatic stereoscopic warehouse and meets the actual demands of users.
Specifically, through the cooperation of monitor host computer and stacker, the signal that the real-time supervision stacker sent. When the stacker has abnormal faults, the monitoring host receives fault signals, and the monitoring host can control an in-bin alarm module in the warehouse and a remote alarm module in the duty room to alarm and work so as to timely inform workers in the warehouse or the duty room to carry out fault maintenance treatment; the mobile terminal can also send alarm signals and fault operation information to the mobile terminal of the staff, and timely inform the staff who is not in the warehouse and the duty room to carry out fault maintenance processing, and the staff can be convenient to know the fault problem early by checking the fault operation information of the mobile terminal so as to improve the fault maintenance efficiency. The fault maintenance processing efficiency can be improved by the mode of monitoring and alarming, the working efficiency of the automatic stereoscopic warehouse is improved, and the actual demands of users are met.
In addition, the main control module of the stacker detects whether objects or personnel are blocked in a stacker driving roadway through the sensing module, and controls the working state of the warning module and the driving state of the stacker through detection signals so as to ensure that the stacker can be controlled to stop driving and play a warning role when blocked, remind the personnel to clear up blocking objects or leave, reduce the hidden danger of cost loss or potential safety hazard, improve the operation safety of an automatic stereoscopic warehouse, avoid influencing the work of the stacker, and improve the working efficiency of the stacker and the automatic stereoscopic warehouse.
Drawings
FIG. 1 is a block diagram of the architecture of an automated stereoscopic warehouse monitoring system of the present utility model;
FIG. 2 is a block diagram of a monitoring host according to the present utility model;
FIG. 3 is a block diagram of the in-bin alarm module of the present utility model;
FIG. 4 is a block diagram of a remote alarm module of the present utility model;
FIG. 5 is a block diagram of a stacker of the present utility model;
FIG. 6 is a block diagram of the sensing module of the present utility model;
fig. 7 is a block diagram of the structure of the warning module of the present utility model.
Detailed Description
The present utility model will be described in further detail with reference to the accompanying drawings, for the purpose of making the objects, technical solutions and advantages of the present utility model more apparent. It is only stated that the terms of orientation such as up, down, left, right, front, back, inner, outer, etc. used in this document or the imminent present utility model, are used only with reference to the drawings of the present utility model, and are not meant to be limiting in any way.
As shown in fig. 1, the utility model provides an automatic stereoscopic warehouse monitoring system, which comprises a monitoring host 1, a stacker 2, a first wireless communication module 3, a network communication module 4, an in-warehouse alarm module 5 and a remote alarm module 6. The monitoring host 1 is connected with the stacker 2 and is used for controlling the stacker 2 to work and acquiring the running condition of the stacker 2. The monitoring host 1 comprises a WCS service system, the monitoring host 1 is also connected with a WMS server for information interaction, and the monitoring host 1 controls the stacker 2 to perform corresponding work according to a control signal issued by the WMS server. The stacker 2 includes a fault detection module 21, and the fault detection module 21 is configured to send a detected fault signal of the stacker 2 to the monitoring host 1. The monitoring host 1 can be connected with the in-bin alarm module 5 in a wired or wireless mode, and the monitoring host 1 is connected with the remote alarm through the first wireless communication module 3; the monitoring host 1 is in communication connection with a mobile terminal 7 of a worker through a network communication module 4.
When the stacker 2 has abnormal faults, the monitoring host 1 receives fault signals, and the monitoring host 1 can control an in-warehouse alarm module 5 in a warehouse and a remote alarm module 6 in an on-duty room to alarm and work and timely inform workers in the warehouse or the on-duty room of fault maintenance treatment; the mobile terminal 7 can also send alarm signals and fault operation information to the staff, and timely inform the staff who is not in the warehouse and the duty room to carry out fault maintenance processing, and the staff can be convenient to know the fault problem early by checking the fault operation information of the mobile terminal 7 so as to improve the fault maintenance efficiency. The monitoring and alarming mode can timely inform workers of fault maintenance treatment, improves the fault treatment efficiency, saves the maintenance treatment time, improves the working efficiency of the automatic stereoscopic warehouse, reduces the operation influence on the automatic stereoscopic warehouse, and meets the actual demands of users.
The fault detection module 21 in the stacker 2 is configured to detect whether the stacker 2 has an abnormal fault and send out a fault signal. The fault detection module 21 is in the prior art, for example, the fault detection module 21 includes a plurality of status detection switches, including front and rear speed limit switches and front and rear end point switches for front and rear speed limit, a high and low level switch for detecting the status of the loading platform of the stacker 2, and an upper and lower speed limit switch for upper and lower speed limit, which are installed on the stacker 2; the stacker further comprises a left skew detection switch and a right skew detection switch which are arranged on the stacker 2 and used for detecting the left and right positions of the pallet on the pallet fork, an ultra-high detection switch used for detecting the height of the pallet, an ultra-long detection switch used for detecting the length of the pallet and a pallet detection switch used for detecting whether the pallet is on the pallet; the device also comprises a rope loosening switch and an overload switch for detecting the tightness state of the steel wire rope of the stacker 2, a front limit switch and a rear limit switch for front and rear limit, an upper limit switch and a lower limit switch for upper and lower limit, and the like. The state detection switch can detect abnormal faults of the stacker 2 and send corresponding fault signals to the monitoring host 1.
The fault detection module 21 is further configured to detect whether the stacker 2 can successfully perform a corresponding operation according to a control instruction of the monitor host 1 and send corresponding information to the monitor host 1, and send a completion instruction to the monitor host 1 when the stacker 2 is successfully operated, and send a fault signal to the monitor host 1 when the stacker 2 fails in an abnormal fault and causes a failure in the execution instruction. The computer program and the method related to the foregoing are related to the prior art, such as the technical scheme of fault detection processing in patent No. 2007100455416.
Preferably, as shown in fig. 2, the monitoring host 1 comprises an input control module 11 connected with the monitoring host, and the monitoring host is used for controlling the in-bin alarm module 5 and the remote alarm module 6 to stop working according to an input control signal of the input control module 11. The field staff can control the in-cabin alarm module 5 and the remote alarm module 6 to stop working through the input control module 11, so that the existing staff can be indicated to process on site, unnecessary trouble and excessive staff intervention caused by long-term alarm work of the in-cabin alarm module 5 and the remote alarm module 6 are avoided, and labor cost and energy are saved.
The input control module 11 includes, but is not limited to, a key switch module or a touch screen module, and may be selected according to practical situations.
Preferably, as shown in fig. 3, the in-bin alarm module 5 includes an in-bin alarm horn 51 and an in-bin alarm indicator light 52. The in-bin alarm horn 51 and the in-bin alarm indicator lamp 52 are controlled to work so as to realize an acousto-optic warning effect, and the on-site staff is conveniently reminded to carry out corresponding work.
Specifically, as shown in fig. 4, the remote alarm module 6 includes a second wireless communication module 61, an alarm main control module 62, an alarm horn 63 and an alarm indicator lamp 64; the alarm main control module 62 is connected with the monitoring host 1 through the first communication module and the second wireless communication module 61, and is used for receiving a control signal sent by the monitoring host 1; the main control module 22 is respectively connected with the alarm horn 63 and the alarm indicator lamp 64, and is used for respectively controlling the working state of the alarm horn 63 and the working state of the alarm indicator lamp 64 according to control signals. The remote alarm module 6 is arranged in the duty room, so that the duty staff can find alarm conditions in time, and can perform fault maintenance treatment in time, the fault maintenance efficiency is improved, and the work influence on the automatic stereoscopic warehouse is reduced.
Preferably, the network communication module 4 includes, but is not limited to, a WIFI module, a 2G communication module, a 3G communication module, or a 4G communication module, and may be selected according to practical situations. The alarm master control module 62 is preferably an MCU controller.
Preferably, the first wireless communication module 3 and the second wireless communication module 61 each include, but are not limited to, a bluetooth module, a zigbee module, a LORA module, or a WIFI module, and may be selected according to practical situations.
Further, as shown in fig. 5, a main control module 22 is disposed in the stacker 2, an induction module 23 and a warning module 24 are disposed on the stacker 2, and the main control module 22 is preferably a PLC controller. The main control module 22 is connected with the induction module 23 and is used for receiving the detection signal of the induction module 23 and controlling the running state of the stacker 2 according to the detection signal; the main control module 22 is connected with the warning module 24, and is used for controlling the working state of the warning module 24 according to the detection signal. Wherein the stacker 2 comprises a timer.
It should be noted that, the main control module 22 of the stacker 2 detects whether an object is blocked or personnel is blocked in the driving roadway of the stacker 2 through the sensing module 23, and controls the working state of the warning module 24 and the driving state of the stacker 2 through detection signals, so as to ensure that the stacker 2 can be controlled to stop driving and play a role in warning when blocked, remind personnel to clear a blocking object or leave, ensure the safety of equipment, objects or personnel, and avoid influencing the work of the stacker 2. When no relevant staff can perform the obstacle clearing on site, the main control module 22 can send an obstacle clearing signal to the monitoring host 1 in a timing manner, so as to control the remote alarm module 6 to work or send an obstacle clearing signal to the mobile terminal 7 of the staff through the monitoring host 1, so as to inform the relevant staff to arrive at the current obstacle clearing work early. Through the mode, the hidden danger of cost loss or potential safety hazard can be reduced, the operation safety of the automatic stereoscopic warehouse is improved, the influence on the work of the stacker 2 is avoided, and the working efficiency of the stacker 2 and the automatic stereoscopic warehouse is improved.
As shown in fig. 6, the sensing module 23 includes, but is not limited to, an infrared sensing sensor 231, a radar sensing sensor 232, or an ultrasonic sensing sensor 233, and may be selected according to practical situations.
As shown in fig. 7, the warning module 24 includes a warning horn 241 and a warning lamp 242. Through control warning loudspeaker 241 and warning light 242 work to realize audible and visual warning effect, be convenient for remind on-the-spot staff to carry out corresponding operation.
The foregoing disclosure is merely illustrative of the preferred embodiments of the present utility model and is not intended to limit the scope of the claims herein, as equivalent changes may be made in the claims herein without departing from the scope of the utility model.
Claims (10)
1. An automatic stereoscopic warehouse monitoring system is characterized by comprising a monitoring host, a stacker, a first wireless communication module, a network communication module, an in-bin alarm module and a remote alarm module;
the monitoring host is connected with the stacker, the stacker comprises a fault detection module, and the fault detection module is used for sending the detected fault signal of the stacker to the monitoring host;
the monitoring host is connected with the in-bin alarm module and is used for controlling the in-bin alarm module to alarm according to the received fault signal;
the monitoring host is connected with the remote alarm through the first wireless communication module and is used for controlling the remote alarm module to alarm according to the received fault signal;
the monitoring host is in communication connection with the mobile terminal of the staff through the network communication module and is used for sending alarm signals and fault operation information to the mobile terminal according to the received fault signals.
2. The automated stereoscopic warehouse monitoring system of claim 1, wherein the monitoring host includes an input control module coupled thereto for controlling the in-bin alarm module and the remote alarm module to cease operation based on an input control signal from the input control module.
3. The automated stereoscopic warehouse monitoring system according to claim 1 or 2, wherein a main control module is arranged in the stacker, and an induction module and a warning module are arranged on the stacker;
the main control module is connected with the induction module and is used for receiving a detection signal of the induction module and controlling the running state of the stacker according to the detection signal;
the main control module is connected with the warning module and used for controlling the working state of the warning module according to the detection signal.
4. The automated stereoscopic warehouse monitoring system of claim 1, wherein the in-bin alarm module comprises an in-bin alarm horn and an in-bin alarm indicator light.
5. The automated stereoscopic warehouse monitoring system of claim 1, wherein the remote alarm module comprises a second wireless communication module, an alarm master control module, an alarm horn, and an alarm indicator light;
the alarm main control module is connected with the monitoring host through the first communication module and the second wireless communication module and is used for receiving control signals sent by the monitoring host;
the main control module is respectively connected with the alarm horn and the alarm indicator lamp and is used for respectively controlling the working state of the alarm horn and the working state of the alarm indicator lamp according to the control signals.
6. An automated stereoscopic warehouse monitoring system according to claim 3, wherein the master control module includes a timer.
7. An automated stereoscopic warehouse monitoring system according to claim 3, wherein the alert module comprises an alert horn and an alert light.
8. An automated stereoscopic warehouse monitoring system according to claim 3, wherein the sensing module comprises an infrared sensing sensor, a radar sensing sensor, or an ultrasonic sensing sensor.
9. The automated stereoscopic warehouse monitoring system of claim 1, wherein the network communication module comprises a WIFI module, a 2G communication module, a 3G communication module, or a 4G communication module.
10. The automated stereoscopic warehouse monitoring system of claim 5, wherein the first wireless communication module and the second wireless communication module each comprise a bluetooth module, a zigbee module, a LORA module, or a WIFI module.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202321710287.8U CN220357670U (en) | 2023-06-30 | 2023-06-30 | Automatic stereoscopic warehouse monitoring system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202321710287.8U CN220357670U (en) | 2023-06-30 | 2023-06-30 | Automatic stereoscopic warehouse monitoring system |
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| CN220357670U true CN220357670U (en) | 2024-01-16 |
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| CN202321710287.8U Active CN220357670U (en) | 2023-06-30 | 2023-06-30 | Automatic stereoscopic warehouse monitoring system |
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