CN220350926U - Be applied to sweeper of ripple flange conveyer belt clearance - Google Patents
Be applied to sweeper of ripple flange conveyer belt clearance Download PDFInfo
- Publication number
- CN220350926U CN220350926U CN202320545886.2U CN202320545886U CN220350926U CN 220350926 U CN220350926 U CN 220350926U CN 202320545886 U CN202320545886 U CN 202320545886U CN 220350926 U CN220350926 U CN 220350926U
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- bearing
- cleaning
- sweeper
- belt
- conveyer belt
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- 241001417527 Pempheridae Species 0.000 title claims abstract description 21
- 238000004140 cleaning Methods 0.000 claims abstract description 71
- 230000005540 biological transmission Effects 0.000 claims abstract description 42
- 238000005096 rolling process Methods 0.000 claims description 14
- 208000032370 Secondary transmission Diseases 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 239000004519 grease Substances 0.000 claims description 6
- 210000002445 nipple Anatomy 0.000 claims description 4
- 239000004677 Nylon Substances 0.000 claims description 3
- 229920001778 nylon Polymers 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 7
- 239000012535 impurity Substances 0.000 abstract description 5
- 238000009434 installation Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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- Cleaning In General (AREA)
Abstract
The utility model discloses a sweeper applied to cleaning of a corrugated flange conveyer belt, relates to the technical field of transportation equipment engineering machinery, and solves the technical problem that the existing corrugated flange belt surface cleaning device is limited in cleaning effect and cannot clean base bands on two sides of a return conveyer belt. The utility model comprises two groups of mounting brackets symmetrically arranged on two sides of a conveyor belt, a carrier roller is arranged between the two groups of mounting brackets and can rotate along a first rotating shaft, the carrier roller is arranged above a baseband of a return section of the conveyor belt and is attached to the baseband, the carrier roller is connected with a cleaning mechanism through a transmission mechanism, the cleaning mechanism is arranged on two sides below the baseband, and the outer sides of corrugated flanges. The carrier roller is driven to rotate by the carrier roller which is tightly attached through the base band of the return section of the conveyer belt, the carrier roller transmits the rotating moment to the cleaning mechanism through the transmission structure, the cleaning mechanism can clean the base bands at the outer side positions of the corrugated flanges on two sides below the base band, and the damage of the attached materials or impurities of the base bands on two sides to the conveyer belt device is prevented.
Description
Technical Field
The utility model belongs to the technical field of transportation equipment engineering machinery, and particularly relates to a sweeper applied to cleaning of a corrugated flange conveyer belt.
Background
The large-inclination angle vertical belt conveyor is widely applied to the shaft working condition and the material transferring working condition due to the characteristics of continuous, stable and controllable work. Compared with a horizontal belt conveyor, the belt is provided with the three-dimensional belt consisting of the base belt waves, the flexible flanges and the transverse partition plates, and is far more than the common plane belt for bearing the material surface, so that a cleaning scraper or a cleaning box cannot be directly installed, and a vibrator is generally adopted to flap the conveying belt and is matched with a spraying system to wash the conveying belt.
The utility model provides a ripple flange sticky tape area face cleaning device as in application number CN201821784102.7, through letting the removal to ripple flange conveyer belt clean round steel and area face contact produce to the conveyer belt and pat, realize cleaning to the area face, this structure need not to increase power alone, convenient to use, effect are showing, simple structure. But the flapping cleaning has limited cleaning effect, and if materials or impurities are attached to the two side belts of the return conveying belt for a long time, the service lives of the transmission roller, the bend roller and the corrugated flange conveying belt can be shortened.
Disclosure of Invention
The utility model discloses a sweeper applied to cleaning of a corrugated flange conveyer belt, which aims to solve the technical problems that the conventional cleaning device for the belt surface of a corrugated flange adhesive belt has limited cleaning effect and can not clean attached materials or impurities on the base belts on two sides of a return conveyer belt.
In order to solve the technical problems, the utility model adopts the following technical scheme:
be applied to sweeper of ripple flange conveyer belt clearance, including the installing support, two sets of symmetries altogether set up in the conveyer belt both sides, two sets of be provided with the bearing roller between the installing support, just the bearing roller can rotate along first pivot, the bearing roller sets up in conveyer belt return stroke section baseband top, and laminating with the baseband, the bearing roller passes through drive mechanism and connects cleaning mechanism, cleaning mechanism sets up in baseband below both sides, and is located the ripple flange outside.
By adopting the technical scheme, the carrier roller selection is determined according to the width of the conveying base band, the carrier roller is attached to the upper part of the base band of the corrugated flange conveying belt during working, the carrier roller attached to the base band can be driven to rotate through the base band of the return section of the conveying belt, the carrier roller transmits the rotating moment to the cleaning mechanism through the transmission structure, the cleaning mechanism can clean the two sides below the base band, and the base band at the outer side position of the corrugated flange is aimed at to prevent the damage to the conveying belt device caused by the attached materials or impurities on the base band at two sides.
Preferably, the cleaning mechanism is set to be a cleaning brush, the cleaning brush is a rolling brush, the rolling brush can rotate around the second rotating shaft, the rolling brush is selected as the cleaning mechanism, the cleaning mechanism is used for cleaning the base bands on two sides of the return conveying belt at special positions without a three-dimensional shape structure, the cleaning can be performed without beating, and the rolling brush with smaller damage to the conveying belt is selected.
Preferably, the transmission mechanism comprises a first bearing, a second bearing and a secondary transmission mechanism, the first bearing and the second bearing are in transmission connection through the secondary transmission mechanism, the first bearing is connected with a first rotating shaft, the second bearing is connected with a second rotating shaft, rotating torque is transmitted through the first bearing and the second bearing, and torque loss is small.
Preferably, the secondary transmission mechanism comprises a driving wheel, a driven wheel and a transmission piece, the driving wheel and the driven wheel are in transmission connection through the transmission piece, the driving wheel shaft is connected with a first bearing, the driven wheel shaft is connected with a second bearing, and the driving wheel and the driven wheel are used for transmitting rotation moment to different shafts through a driving wheel structure and a driven wheel structure.
Preferably, the driving wheel and the driven wheel are both provided with belt wheels, the transmission piece is provided with a transmission belt, and the transmission belt wheels can reduce impact and vibration loads, and the operation is stable and noiseless.
Preferably, the driving wheel and the driven wheel are both set as chain wheels, the driving part is set as a driving chain, the chain driving can work under the conditions of low speed, heavy load and high temperature and under the condition of large dust, the accurate transmission ratio can be ensured, the transmission power is larger, the force acting on the shaft is smaller, and the transmission efficiency is high.
Preferably, the installing support is provided with bolt hole, through-hole and connecting portion, the installing support passes through connecting portion connect in conveyer belt return stroke section steel construction, first bearing and second bearing pass through the bolt hole install in the installing support, first pivot and second pivot can pass the through-hole respectively and connect first bearing and second bearing, and installing support simple structure, integrated structure installs in conveyer belt steel construction, and can conveniently install the bearing.
Preferably, the first bearing and the second bearing are UCF bearings, the UCF bearings are external spherical bearings, the internal end faces are respectively attached to the carrier roller and the cleaning mechanism shaft, the external end faces are respectively attached to the driving wheel and the driven wheel shaft, the UCF bearings comprise bearing seats, mounting holes and bearing holes are formed in the bearing seats, the mounting holes are matched with the bolt holes, the bearing holes and the through holes are correspondingly formed, the UCF bearings are integrated with the bearing seats, and the UCF bearings are convenient to mount and fix and are more stable.
Preferably, the cleaning mechanism rolling brush is made of high-elasticity high-wear-resistance nylon wires, the cleaning effect is guaranteed through high elasticity, and the service life is prolonged through high wear resistance.
Preferably, the bearing seat is also provided with a grease nipple, so that grease can be conveniently added to lubricate the bearing.
In summary, due to the adoption of the technical scheme, the beneficial effects of the utility model are as follows:
1. can effectively clean the positions on the two sides of the base band of the conveyer belt at the return stroke section.
2. The rolling brush cleans, the cleaning effect is better, and the damage to the base band is smaller.
3. The base band is utilized to drive the cleaning mechanism, and power is not required to be increased independently.
4. The torque loss of the transmission structure is small.
5. The integrated installation is convenient and quick.
Drawings
The utility model will now be described by way of example and with reference to the accompanying drawings in which:
FIG. 1 is a schematic front view of a sweeper mounted to a corrugated flange conveyor belt of the present utility model;
FIG. 2 is a schematic side view of a sweeper mounted to a corrugated flange conveyor belt in accordance with the present utility model;
FIG. 3 is a schematic view of the mounting bracket structure of the sweeper of the present utility model;
fig. 4 is a schematic view of a bearing seat structure of the sweeper of the present utility model.
Reference numerals
1-driving wheel, 2-driven wheel, 31-first bearing, 311-bearing frame, 312-mounting hole, 313-bearing hole, 314-grease nipple, 32-second bearing, 4-carrier roller, 41-first rotating shaft, 5-diaphragm, 6-cleaning mechanism, 61-second rotating shaft, 7-mounting bracket, 71-bolt hole, 72-through hole, 73-connecting part, 8-ripple flange and 9-baseband.
Detailed Description
For the purposes of making the objects, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the embodiments of the present application and the accompanying drawings, and it is obvious that the described embodiments are only some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, as generally described and illustrated in the figures herein, may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present application, as provided in the accompanying drawings, is not intended to limit the scope of the application, as claimed, but is merely representative of selected embodiments of the application. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present application without making any inventive effort, are intended to be within the scope of the present application.
In the description of the embodiments of the present application, it should be noted that, the terms "above," "below," "two sides," "outside," and the like indicate an azimuth or a positional relationship based on the azimuth or the positional relationship shown in the drawings, or an azimuth or a positional relationship that the present utility model/inventive product is conventionally put in use, merely for convenience of describing the present application and simplifying the description, and do not indicate or imply that the apparatus or element to be referred to must have a specific azimuth, be configured and operated in a specific azimuth, and therefore should not be construed as limiting the present application. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
The present utility model is described in detail below with reference to fig. 1-4.
Example 1:
be applied to sweeper of ripple flange 8 conveyer belt clearance, including installing support 7, two sets of symmetries altogether of installing support 7 set up in the conveyer belt both sides, two sets of be provided with bearing roller 4 between the installing support 7, just bearing roller 4 can rotate along first pivot 41, bearing roller 4 sets up in conveyer belt return stroke section baseband 9 top, and laminating with baseband 9, bearing roller 4 passes through drive mechanism and connects cleaning mechanism 6, cleaning mechanism 6 sets up in baseband 9 below both sides, and is located ripple flange 8 outsides.
By adopting the technical scheme, the carrier roller 4 is selected according to the width decision of the conveying base band 9, the carrier roller 4 which is attached to the upper part of the conveying base band 9 of the corrugated flange 8 during working can be driven to rotate by the base band 9 of the return section of the conveying band, the carrier roller 4 transmits the rotating moment to the cleaning mechanism 6 through a transmission structure, the cleaning mechanism 6 can clean two sides below the base band 9, and the base band 9 at the outer side position of the corrugated flange 8 is used for cleaning the base band, so that the attached materials or impurities on the base band 9 at the two sides are prevented from damaging the conveying band device.
In this embodiment, the cleaning mechanism 6 is set to be a cleaning brush, the cleaning brush is a rolling brush, the rolling brush can rotate around the second rotating shaft 61, the rolling brush is selected as the cleaning mechanism 6, and the cleaning mechanism is not required to be flapped for cleaning in a special position of the base bands 9 on two sides of the return conveying belt, and the rolling brush with smaller damage to the conveying belt is selected.
In the present embodiment, the transmission mechanism includes a first bearing 31, a second bearing 32 and a secondary transmission mechanism, and the first bearing 31 and the second bearing 32 are in transmission connection through the secondary transmission mechanism, the first bearing 31 is in shaft connection with a first rotating shaft 41, the second bearing 32 is in shaft connection with a second rotating shaft 61, and the rotating moment is transmitted through the first bearing 31 and the second bearing 32, so that the moment loss is small.
In this embodiment, the secondary transmission mechanism 3 includes a driving wheel 1, a driven wheel 2 and a transmission member, where the driving wheel 1 and the driven wheel 2 are in transmission connection through the transmission member, the driving wheel 1 is connected with a first bearing 31 by a shaft, the driven wheel 2 is connected with a second bearing 32 by a shaft, and the rotation moment is transmitted to different shafts through the structures of the driving wheel and the driven wheel 2.
In this embodiment, the driving wheel 1 and the driven wheel 2 are both provided with pulleys, the transmission member is provided with a transmission belt, and the transmission belt pulley can reduce impact and vibration loads, and is stable in operation and free of noise.
In this embodiment, the mounting bracket 7 is provided with a bolt hole 71, a through hole 72 and a connecting portion 73, the mounting bracket 7 is connected to the steel structure of the return section of the conveying belt through the connecting portion 73, the first bearing 31 and the second bearing 32 are mounted on the mounting bracket 7 through the bolt hole 71, the first rotating shaft 41 and the second rotating shaft 61 can respectively pass through the through hole 72 to connect the first bearing 31 and the second bearing 32, the mounting bracket 7 is simple in structure, the integrated structure is mounted on the steel structure of the conveying belt, and the bearing can be conveniently mounted.
In this embodiment, the UCF bearings are adopted by the first bearing 31 and the second bearing 32, the UCF bearings are external spherical bearings, the inner end faces are respectively attached to the carrier roller 4 and the cleaning mechanism 6, the outer end faces are respectively attached to the driving wheel 1 and the driven wheel 2, the UCF bearings comprise bearing blocks 311, the bearing blocks 311 are provided with mounting holes 312 and bearing holes 313, the mounting holes 312 are arranged in a matched manner with the bolt holes 71, the bearing holes 313 and the through holes 72 are correspondingly arranged, the UCF bearings are integrated with the bearing blocks 311, and are convenient to install and fix, and the fixing is more stable.
In this embodiment, the cleaning mechanism 6 is made of nylon wires with high elasticity and high wear resistance, the cleaning effect is ensured due to high elasticity, and the service life is prolonged due to high wear resistance.
In this embodiment, the bearing seat 311 is further provided with a grease nipple 314, so as to facilitate the addition of grease to lubricate the bearing.
Working principle and using process:
during installation, the carrier roller 4, the first bearing 31 and the driving wheel 1 are preassembled, the whole is bolted on a steel structure of the vertical belt conveyor through the installation support 7, then the rolling brushes and the driven wheels 2 of the cleaning mechanism 6 are installed on two sides, a flexible transmission belt is wound on a main driving belt pulley and a main driving belt pulley, the carrier roller 4 and the belt base band 9 are guaranteed to be tightly attached by adjusting the relative positions of the installation support 7 and the steel structure support of the vertical belt conveyor, and finally the tightness degree of the flexible belt and the attachment degree of the rolling brushes of the cleaning mechanism 6 are comprehensively adjusted, and the states of all rotating parts are checked; when cleaning, the carrier roller 4 rotation that conveyer belt return stroke section baseband 9 drove to hug closely, and carrier roller 4 passes through transmission structure and gives cleaning mechanism 6 with the rotation moment, and cleaning mechanism 6 can be to baseband 9 below both sides, and baseband 9 in ripple flange 8 outside position is to cleaning, prevents that both sides baseband 9 attachment material or magazine from causing the damage to the conveyer belt device.
Example 2:
the present embodiment differs from embodiment 1 only in that the driving wheel 1 and the driven wheel 2 are both provided as sprockets, and the transmission member is provided as a transmission chain.
By adopting the technical scheme, the chain transmission can work under the conditions of low speed, heavy load and high temperature and under the condition of large dust, the accurate transmission ratio can be ensured, the transmission power is large, the force acting on the shaft is small, and the transmission efficiency is higher.
The connection modes related to the utility model are all the prior art, and can be completely realized by the skilled in the art without redundancy.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present utility model is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. Be applied to sweeper of ripple flange conveyer belt clearance, its characterized in that: including installing support (7), installing support (7) two sets of symmetries altogether set up in the conveyer belt both sides, two sets of be provided with bearing roller (4) between installing support (7), just bearing roller (4) can rotate along first pivot (41), bearing roller (4) set up in conveyer belt return stroke section baseband (9) top, and laminate with baseband (9), bearing roller (4) are through drive mechanism connection cleaning mechanism (6), cleaning mechanism (6) set up in baseband (9) below both sides, and are located ripple flange (8) outside.
2. The sweeper for cleaning a corrugated flange conveyor belt as claimed in claim 1, wherein: the cleaning mechanism (6) is arranged as a cleaning brush, the cleaning brush is a rolling brush, and the rolling brush can rotate around the second rotating shaft (61).
3. The sweeper for cleaning a corrugated flange conveyor belt as claimed in claim 2, wherein: the transmission mechanism comprises a first bearing (31), a second bearing (32) and a secondary transmission mechanism, the first bearing (31) and the second bearing (32) are in transmission connection through the secondary transmission mechanism, the first bearing (31) is in shaft connection with a first rotating shaft (41), and the second bearing (32) is in shaft connection with a second rotating shaft (61).
4. A sweeper for cleaning corrugated flange conveyor belts as in claim 3 wherein: the secondary transmission mechanism comprises a driving wheel (1), a driven wheel (2) and a transmission piece, wherein the driving wheel (1) and the driven wheel (2) are in transmission connection through the transmission piece, the driving wheel (1) is connected with a first bearing (31) in a shaft way, and the driven wheel (2) is connected with a second bearing (32) in a shaft way.
5. The sweeper for cleaning a corrugated flange conveyer belt as recited in claim 4, wherein: the driving wheel (1) and the driven wheel (2) are both provided with belt wheels, and the transmission piece is provided with a transmission belt.
6. The sweeper for cleaning a corrugated flange conveyer belt as recited in claim 4, wherein: the driving wheel (1) and the driven wheel (2) are both provided with chain wheels, and the transmission part is provided with a transmission chain.
7. The sweeper for cleaning a corrugated flange conveyor belt according to any one of claims 4-6, characterized in that: the mounting bracket (7) is provided with a bolt hole (71), a through hole (72) and a connecting part (73), the mounting bracket (7) is connected to a steel structure of a return stroke section of the conveying belt through the connecting part (73), the first bearing (31) and the second bearing (32) are mounted on the mounting bracket (7) through the bolt hole (71), and the first rotating shaft (41) and the second rotating shaft (61) can respectively penetrate through the through hole (72) to be connected with the first bearing (31) and the second bearing (32).
8. The sweeper for cleaning a corrugated flange conveyor belt of claim 7 characterized by: the novel automatic cleaning device is characterized in that the first bearing (31) and the second bearing (32) are UCF bearings, the UCF bearings are outer spherical bearings, the inner end faces are respectively attached to a carrier roller (4) and a cleaning mechanism (6) shaft, the outer end faces are respectively attached to a driving wheel (1) and a driven wheel (2) shaft, the UCF bearings comprise bearing blocks (311), mounting holes (312) and bearing holes (313) are formed in the bearing blocks (311), the mounting holes (312) are matched with the bolt holes (71), and the bearing holes (313) and through holes (72) are correspondingly formed.
9. A sweeper for use in cleaning corrugated flange conveyor belts as claimed in any one of claims 2, 4-6 and 8, wherein: the cleaning mechanism (6) is made of high-elasticity high-wear-resistance nylon yarn.
10. The sweeper for cleaning a corrugated flange conveyor belt of claim 8 characterized by: the bearing seat (311) is also provided with a grease nipple (314).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320545886.2U CN220350926U (en) | 2023-03-20 | 2023-03-20 | Be applied to sweeper of ripple flange conveyer belt clearance |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320545886.2U CN220350926U (en) | 2023-03-20 | 2023-03-20 | Be applied to sweeper of ripple flange conveyer belt clearance |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220350926U true CN220350926U (en) | 2024-01-16 |
Family
ID=89502327
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320545886.2U Active CN220350926U (en) | 2023-03-20 | 2023-03-20 | Be applied to sweeper of ripple flange conveyer belt clearance |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220350926U (en) |
-
2023
- 2023-03-20 CN CN202320545886.2U patent/CN220350926U/en active Active
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