CN220347333U

CN220347333U - Full-automatic numerical control section saw

Info

Publication number: CN220347333U
Application number: CN202321398061.9U
Authority: CN
Inventors: 李孟航; 朱贵山; 陈林
Original assignee: Wuxi Lianshida Machinery Industry Co ltd
Current assignee: Wuxi Lianshida Machinery Industry Co ltd
Priority date: 2023-06-02
Filing date: 2023-06-02
Publication date: 2024-01-16
Anticipated expiration: 2033-06-02

Abstract

The utility model discloses a full-automatic numerical control section saw, which comprises a base, wherein a main box is fixed at the top end of the base, a vertical plate is arranged at the top end of the main box through a triaxial moving unit, a circular saw cutting device for cutting workpieces is arranged on the surface of the vertical plate, a collecting box is fixed at the bottom of the main box below the circular saw cutting device, a return plate is arranged at the top end of the collecting box and used for supporting the workpieces, and an opening for entering scraps is formed in the top end of the collecting box. The utility model can collect and uniformly clean saw waste in time, avoid the influence of the saw waste on the working efficiency and safety caused by piling up the saw waste around the equipment, has small volume, low occupied space of the plate saw, reduces the space occupation requirement in the Y-axis direction, is suitable for small workshops or workplaces, and can effectively utilize limited space.

Description

Full-automatic numerical control section saw

Technical Field

The utility model relates to the technical field of mechanical equipment, in particular to a full-automatic numerical control section saw.

Background

Panel saws are a tool for cutting wood, metal and other materials, commonly used in the manufacture of furniture, construction materials and other wood products. The main effect is to cut into required size and shape with massive panel or work piece to be used for specific usage, the panel saw is usually by a saw sword, a motor and a cutting platform are constituteed, if authorize the full-automatic numerical control panel material saw that bulletin number is CN217253274U discloses, including the division flitch, the relative both sides of division flitch slide and be provided with the installation piece, the direction of sliding of installation piece perpendicular to splint slides, erect the support between two installation pieces, the slip is provided with the first clearance brush that is used for with division flitch butt or break away from on the support, first clearance brush slides towards the direction that is close to or keep away from division flitch, be provided with adjusting part on the support, its support drives first clearance brush and rotates to division flitch top, make support and installation piece relatively fixed through fixed, in order to first clearance brush clear up panel and the piece on the division flitch, but in the above-mentioned technical scheme, need be first by miniature motor drive lead screw structure, and drive division flitch removal by lead screw structure, thereby realize that the processing saw moves into, and by the clearance brush carries out the clearance structure of fertilizer, the whole volume need not be in the special clearance area is carried out in the special circumstances that need of the clearance area is greatly to the clearance area, especially need to the special clearance is located in the special area when the clearance is located in the direction.

Disclosure of Invention

The utility model aims to provide a full-automatic numerical control section saw, which aims to solve the problems in the prior art.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a full-automatic numerical control section bar saw, includes the base, the top of base is fixed with the main tank, just the riser is installed through triaxial mobile unit in the top of main tank, just the surface mounting of riser has the circular saw cutting device of cutting the work piece, the main tank bottom of circular saw cutting device below is fixed with the case that gathers materials, just the top of case that gathers materials is installed the return plate for bearing work piece, the top of case that gathers materials is provided with the opening that supplies the sweeps to get into, the multiunit plate biax location structure of equidistance is all installed to the both sides on return plate top, automatic pushing component is installed at the top of case that gathers materials, the surface mounting of main tank has the row material door plant, install PLC control panel on the outer wall of main tank one side, PLC control panel's output and triaxial mobile unit, circular saw cutting device, automatic pushing component, plate biax location structure's input electric connection.

Preferably, the triaxial mobile unit is including fixing two sets of front baffles on the outer wall around the main tank, two sets of install Y axle lead screw sharp module between the front baffles, the portal frame is installed to the removal end of Y axle lead screw sharp module, the internally mounted of portal frame has X axle lead screw sharp module, Z axle lead screw sharp module is installed to the removal end of X axle lead screw sharp module, the riser is installed on the removal end of Z axle lead screw sharp module, the input of Y axle lead screw sharp module, X axle lead screw sharp module, Z axle lead screw sharp module and PLC control panel's output electric connection.

Preferably, the area of the inner hollowed-out part of the return-shaped plate is larger than the area of the opening at the top of the material collecting box.

Preferably, the return-shaped plate is made of a member made of stainless steel.

Preferably, the plate double-shaft positioning structure comprises a horizontal positioning structure and a Z-shaft positioning structure, the horizontal positioning structure comprises a U-shaped plate fixed on one side of the top end of the material collecting box, a first air cylinder is mounted on the outer wall of one side of the U-shaped plate, and a clamping block is fixed on the top end of a piston rod of the first air cylinder.

Preferably, the Z-axis positioning structure comprises a second cylinder arranged on the outer wall of the other side of the U-shaped plate, and a pressing block is arranged at the bottom end of a piston rod of the second cylinder.

Preferably, the pressing block and the clamping block are made of hard rubber members.

Preferably, the automatic pushing component comprises a support fixed on the inner wall of one side of the material collecting box and a screw rod linear module IV arranged at the top end of the support, one end of the surface of the support is provided with a belt wheel transmission unit for driving the screw rod linear module IV to work, the movable end of the screw rod linear module IV is provided with a flat plate, and the bottom end of the flat plate is fixed with a pushing plate.

Preferably, the bottom end of the pushing plate is in contact with the bottom of the material collecting box.

Compared with the prior art, the utility model has the beneficial effects that: this full-automatic numerical control section bar saw is through being provided with structures such as circular saw cutting device and collection box mutually supporting, plate biax location structure carries out clamping location to the work piece, triaxial transfer unit control riser, circular saw cutting device's position on X, Y, Z axle, adjust circular saw cutting device's cutting point and cutting path promptly, make circular saw cutting device accomplish cutting action under the drive of triaxial transfer unit, the sweeps that the plate work piece produced get into through the opening on return plate self top, and constantly pile up in the collection box, later stage is discharged by automatic pushing subassembly, compare in the waste material function among the prior art, can in time collect saw waste material, unified clearance, avoid saw waste material to pile up at peripheral and influence work efficiency and the safety of equipment, and this equipment is small, the panel saw occupation space is low, reduce the space occupation demand on Y axle direction, be suitable for small-size workshop or workplace, but the effective utilization limited space.

Drawings

FIG. 1 is a schematic diagram of a front view of the present utility model;

FIG. 2 is a schematic view of a main box in front cross-section;

FIG. 3 is a schematic side view of the present utility model;

FIG. 4 is an enlarged schematic view of the structure of FIG. 2A according to the present utility model;

FIG. 5 is a schematic perspective view of a biaxial positioning structure for a plate according to the present utility model;

in the figure: 1. a base; 2. a main box; 201. a discharge door plate; 202. a material collecting box; 203. a return plate; 3. a front baffle; 4. a Y-axis screw rod linear module; 5. a portal frame; 6. an X-axis screw rod linear module; 7. a Z-axis screw rod linear module; 8. a vertical plate; 9. a PLC control panel; 10. a plate biaxial positioning structure; 1001. a U-shaped board; 1002. a first cylinder; 1003. clamping blocks; 1004. a second cylinder; 1005. briquetting; 11. a support; 12. a screw rod linear module IV; 13. a flat plate; 14. a pushing plate; 15. a pulley transmission unit; 16. circular saw cutting device.

Detailed Description

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-5, an embodiment of the present utility model is provided: the full-automatic numerical control section saw comprises a base 1, wherein a main box 2 is fixed at the top end of the base 1, a vertical plate 8 is arranged at the top end of the main box 2 through a triaxial moving unit, a circular saw cutting device 16 for cutting workpieces is arranged on the surface of the vertical plate 8, a material collecting box 202 is fixed at the bottom of the main box 2 below the circular saw cutting device 16, a return plate 203 is arranged at the top end of the material collecting box 202 and used for supporting the workpieces, and an opening for allowing scraps to enter is formed in the top end of the material collecting box 202;

the area of the hollow part in the return plate 203 is larger than the area of the top opening of the material collecting box 202, the return plate 203 is made of stainless steel members, the structural strength of the return plate 203 made of stainless steel is high, and the service life is long;

two sides of the top end of the rectangular plate 203 are provided with equidistant multi-group plate double-shaft positioning structures 10, linear workpieces such as plates and profiles to be cut are placed on the rectangular plate 203, and clamping and positioning are carried out by utilizing the plate double-shaft positioning structures 10 on the two sides of the top end of the material collecting box 202, so that the workpieces are fixed and limited in the horizontal and vertical directions, and dislocation in the cutting process is avoided;

an automatic pushing component is arranged at the top of the material collecting box 202, a discharging door plate 201 is arranged on the surface of the main box 2, a PLC control panel 9 is arranged on the outer wall of one side of the main box 2, and the output end of the PLC control panel 9 is electrically connected with the three-axis moving unit, the circular saw cutting device 16, the automatic pushing component and the input end of the plate double-axis positioning structure 10;

the PLC control panel 9 is used for starting the triaxial transfer unit to control the positions of the vertical plate 8 and the circular saw cutting device 16 on the X, Y, Z shaft, namely, the cutting point and the cutting path of the circular saw cutting device 16 are adjusted, so that the circular saw cutting device 16 completes the cutting action under the drive of the triaxial transfer unit, the manual operation function is omitted, and the work load of workers is reduced;

during the cutting operation of the circular saw cutting device 16, the scraps generated by the plate workpiece enter through the opening at the top end of the return plate 203 and are continuously accumulated in the material collecting box 202, so that the scrap collecting function is realized;

the plate double-shaft positioning structure 10 comprises a horizontal positioning structure and a Z-shaft positioning structure, wherein the horizontal positioning structure comprises a U-shaped plate 1001 fixed on one side of the top end of the material collecting box 202, a first cylinder 1002 is arranged on the outer wall of one side of the U-shaped plate 1001, a clamping block 1003 is fixed on the top end of a piston rod of the first cylinder 1002, the Z-shaft positioning structure comprises a second cylinder 1004 arranged on the outer wall of the other side of the U-shaped plate 1001, and a pressing block 1005 is arranged at the bottom end of the piston rod of the second cylinder 1004;

the pressing block 1005 and the clamping block 1003 are made of hard rubber members, and the pressing block 1005 and the clamping block 1003 made of hard rubber can reduce clamping damage to a workpiece;

when the plate is positioned, the first cylinder 1002 and the second cylinder 1004 are started to work by the PLC control panel 9, and respectively push the clamping block 1003 and the pressing block 1005 to move, so that the plate workpiece is limited in the X axis and the Z axis, and the limiting and clamping strength of the plate workpiece to the workpiece are ensured;

the three-axis moving unit comprises two groups of front baffles 3 fixed on the outer walls of the front and rear surfaces of the main box 2, a Y-axis screw rod linear module 4 is arranged between the two groups of front baffles 3, a portal frame 5 is arranged at the moving end of the Y-axis screw rod linear module 4, an X-axis screw rod linear module 6 is arranged in the portal frame 5, a Z-axis screw rod linear module 7 is arranged at the moving end of the X-axis screw rod linear module 6, a vertical plate 8 is arranged at the moving end of the Z-axis screw rod linear module 7, and the input ends of the Y-axis screw rod linear module 4, the X-axis screw rod linear module 6 and the Z-axis screw rod linear module 7 are electrically connected with the output end of the PLC control panel 9;

when the three-axis transfer unit controls the circular saw cutting device 16 to change positions, the Y-axis screw linear module 4, the X-axis screw linear module 6 and the Z-axis screw linear module 7 perform corresponding actions, so that full-automatic operation is realized, and the movement of the head of the sawing machine in the horizontal, vertical and feeding directions is controlled by the PLC control panel 9, so that metal materials with various shapes are accurately cut;

the automatic pushing assembly comprises a support 11 fixed on the inner wall of one side of the material collecting box 202, and a screw rod linear module IV 12 arranged at the top end of the support 11, wherein one end of the surface of the support 11 is provided with a belt wheel transmission unit 15 for driving the screw rod linear module IV 12 to work, the movable end of the screw rod linear module IV 12 is provided with a flat plate 13, the bottom end of the flat plate 13 is fixedly provided with a pushing plate 14, the bottom end of the pushing plate 14 is in contact with the bottom of the material collecting box 202, the belt wheel transmission unit 15 is started to work through the PLC control panel 9, the belt wheel transmission unit 15 drives the screw rod linear module IV 12 to operate, the screw rod linear module IV 12 drives the flat plate 13 and the pushing plate 14 to move in the Y-axis direction, and at the moment, the pushing plate 14 pushes collected scraps to be discharged through the material discharging door plate 201.

When the embodiment of the application is used, firstly, a worker places the linear workpieces such as plates and profiles to be cut and processed on the return plate 203, and clamps and positions the workpieces by utilizing the plate double-shaft positioning structures 10 on the two sides of the top end of the material collecting box 202, so that the workpieces are fixed and limited in the horizontal and vertical directions, the phenomenon of dislocation in the cutting process is avoided, the cutting quality is ensured, after the position of the workpieces is adjusted, the worker starts the three-shaft transfer unit through the PLC control panel 9 to control the positions of the vertical plate 8 and the circular saw cutting device 16 on the X, Y, Z shaft, namely, adjusts the cutting point and the cutting path of the circular saw cutting device 16, so that the circular saw cutting device 16 completes the cutting action under the driving of the three-shaft transfer unit, the manual operation function is omitted, the work load of the worker is reduced, and in the cutting operation process of the circular saw cutting device 16, the scraps generated by the plate workpiece enter through the opening at the top end of the return plate 203 and are continuously piled up in the material collecting box 202, so as to realize the scrap collecting function, when the scraps need to be cleared, a worker starts the belt pulley transmission unit 15 to work through the PLC control panel 9, the belt pulley transmission unit 15 drives the screw rod linear module IV 12 to operate, the screw rod linear module IV 12 drives the flat plate 13 and the material pushing plate 14 to move in the Y-axis direction, at the moment, the material pushing plate 14 pushes and collects the scraps to be discharged through the material discharging door plate 201, compared with the scrap function in the prior art, the saw scraps can be timely collected and uniformly cleaned, the saw scraps are prevented from being piled up at the periphery of the equipment to influence the working efficiency and the safety, the equipment is small in volume, the occupied space of the plate saw is low, the space occupation requirement in the Y-axis direction is reduced, the device is suitable for small workshops or workplaces, limited space can be effectively utilized.

Claims

1. A full-automatic numerical control section bar saw, its characterized in that: including base (1), the top of base (1) is fixed with main tank (2), just riser (8) are installed through triaxial mobile unit in the top of main tank (2), just the surface mounting of riser (8) has circular saw cutting device (16) of cutting the work piece, main tank (2) bottom of circular saw cutting device (16) below is fixed with collection case (202), just return plate (203) are installed on the top of collection case (202) for bearing work piece, the top of collection case (202) is provided with the opening that supplies the sweeps to get into, multiunit plate biax locating structure (10) of equidistance are all installed on the both sides on return plate (203) top, automatic pushing component is installed at the top of collection case (202), the surface mounting of main tank (2) has discharge door plant (201), install PLC control panel (9) on the outer wall of main tank (2) one side, the output and triaxial mobile unit, automatic pushing component, the input electrical connection of plate locating structure (10) of PLC control panel (9).

2. A fully automatic numerically controlled profile saw as in claim 1, wherein: the three-axis moving unit comprises two groups of front baffles (3) fixed on the front outer wall and the rear outer wall of a main box (2), Y-axis screw linear modules (4) are installed between the front baffles (3), a portal frame (5) is installed at the moving end of the Y-axis screw linear modules (4), an X-axis screw linear module (6) is installed in the interior of the portal frame (5), a Z-axis screw linear module (7) is installed at the moving end of the X-axis screw linear module (6), a vertical plate (8) is installed at the moving end of the Z-axis screw linear module (7), and the input ends of the Y-axis screw linear modules (4), the X-axis screw linear modules (6) and the Z-axis screw linear modules (7) are electrically connected with the output end of a PLC control panel (9).

3. A fully automatic numerically controlled profile saw as in claim 1, wherein: the area of the hollow part inside the return-shaped plate (203) is larger than the area of the top opening of the material collecting box (202).

4. A fully automatic numerically controlled profile saw as in claim 1, wherein: the return-shaped plate (203) is made of a stainless steel member.

5. A fully automatic numerically controlled profile saw as in claim 1, wherein: the plate double-shaft positioning structure (10) comprises a horizontal positioning structure and a Z-axis positioning structure, the horizontal positioning structure comprises a U-shaped plate (1001) fixed on one side of the top end of the material collecting box (202), a first air cylinder (1002) is mounted on the outer wall of one side of the U-shaped plate (1001), and a clamping block (1003) is fixed on the top end of a piston rod of the first air cylinder (1002).

6. A fully automatic numerically controlled profile saw as in claim 5, wherein: the Z-axis positioning structure comprises a second cylinder (1004) arranged on the outer wall of the other side of the U-shaped plate (1001), and a pressing block (1005) is arranged at the bottom end of a piston rod of the second cylinder (1004).

7. The fully automatic numerically controlled profile saw of claim 6, wherein: the pressing block (1005) and the clamping block (1003) are made of hard rubber members.

8. A fully automatic numerically controlled profile saw as in claim 1, wherein: the automatic pushing assembly comprises a support (11) fixed on the inner wall of one side of the material collecting box (202), and a screw rod linear module IV (12) arranged at the top end of the support (11), wherein one end of the surface of the support (11) is provided with a belt wheel transmission unit (15) for driving the screw rod linear module IV (12) to work, the movable end of the screw rod linear module IV (12) is provided with a flat plate (13), and the bottom end of the flat plate (13) is fixedly provided with a pushing plate (14).

9. A fully automatic numerically controlled profile saw as in claim 8, wherein: the bottom end of the pushing plate (14) is in contact with the bottom of the material collecting box (202).