Horizontal machining center convenient to deep hole processing
Technical Field
The utility model relates to the technical field of deep hole machining equipment, in particular to a horizontal machining center convenient for deep hole machining.
Background
The deep hole processing is a hole having a ratio of the length of the hole to the diameter of the hole of more than 5. Deep hole processing is generally carried out, and the depth-diameter ratio L/d is more than or equal to 100 under most conditions of deep holes. Such as cylinder holes, axial oil holes of a shaft, hollow main shaft holes, hydraulic valve holes and the like. Some of these holes require high machining precision and surface quality, and some of the machined materials have poor machinability, which often becomes a difficult problem in production; machining centers have evolved from numerically controlled milling machines. The greatest difference with the numerical control milling machine is that the machining center has the capability of automatically exchanging machining tools, and the machining tools on the main shaft can be changed through an automatic tool changing device in one clamping process by installing tools with different purposes on the tool magazine, so that multiple machining functions are realized.
Such as Chinese patent publication No.: the horizontal machining center convenient for deep hole machining of CN218503866U comprises a fixing frame and a workbench, wherein an electric push rod A driving a fixing plate to move is connected to the inner side of the fixing frame through bolts, and an adjusting assembly is detachably connected to one side of the fixing plate; the adjusting component comprises a motor A, a driving shaft A, a threaded screw rod, a connecting sleeve, an electric push rod B, a motor B, a driving shaft B and a drill rod. According to the utility model, through the motor A, the driving shaft A, the threaded screw rod, the connecting sleeve, the electric push rod B, the motor B, the driving shaft B and the drill rod which are arranged, deep holes can be conveniently machined at different positions of a workpiece, and the working efficiency is improved
In order to solve the problem that deep holes at different positions of the same workpiece need to be repeatedly clamped and adjusted due to the fact that deep hole machining feed is large, the prior art adopts a mode of setting an adjusting component to process, but the problem that the degree of freedom of a clamping device is insufficient, a shielding device and a scrap collecting device are not arranged, and further deep holes at different positions on different surfaces of the same workpiece need to be disassembled to be clamped again, cooling lubricating liquid is seriously splashed due to the fact that deep hole machining feed is large, and the problem that scraps of deep hole machining are too much and difficult to clean can be solved.
Disclosure of Invention
The utility model aims to provide a horizontal machining center convenient for deep hole machining, so as to solve the problems in the background technology.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides a horizontal machining center convenient to deep hole processing, includes the box main part, the box main part is including main tank body, lower box, upper tank and chamber door, the bottom fixed mounting of lower box has the anchor clamps pedestal, the top of anchor clamps pedestal is provided with step device, step device's top fixed mounting has the anchor clamps main part, fixed mounting has cutter device on the side of main tank, inner wall one side fixed mounting of main tank has brushing device, the inner wall bottom fixed mounting of upper tank has cooling lubrication device, the well lower part fixed mounting of the inside of main tank has sweeps collecting system;
the brushing device comprises a vertical baffle, a water pump, a first water supply pipe, a first brushing frame, a first brushing nozzle, a brush, a second water supply pipe, a second brushing frame and a second brushing nozzle, wherein the vertical baffle is arranged in the main box body;
the cooling and lubricating device comprises a water supply pipe III, a cooling and lubricating rack and a cooling and lubricating spray pipe, wherein the water supply pipe III is fixedly arranged at the bottom of the inner wall of the upper box body;
the scrap collecting system comprises a scrap accumulating slope, a scrap accumulating box and a filter screen, wherein the scrap accumulating slope is fixedly arranged at the bottom of the inner wall of the main box body.
The technical scheme of the utility model is further improved as follows: the lower box body is fixedly arranged at the bottom of the main box body, a through drain hole is formed in one side face of the lower box body, the upper box body is fixedly arranged at the top of the main box body, and the box door is arranged on the front face of the main box body through a hinge;
by adopting the technical scheme, the box door is made of transparent glass, so that workers can monitor the processing process conveniently, and the control panel is integrated on the front surface of the main box body and can control the automatic operation of each system through programming.
The technical scheme of the utility model is further improved as follows: the clamp pedestal comprises a base, a telescopic pedestal, a rotary pedestal, a circular guide rail table and a guide rail, wherein the base is fixedly arranged at the bottom of the inner wall of the lower box body, the telescopic pedestal is embedded and arranged at the top of the base, the rotary pedestal is embedded and arranged at the top of the telescopic pedestal, the circular guide rail table is fixedly arranged at the top of the rotary pedestal, the guide rail is fixedly arranged at the top of the circular guide rail table, the upper surfaces of the circular guide rail table and the guide rail are provided with through stepping grooves, and pulley grooves are symmetrically arranged at two sides of the stepping grooves of the guide rail;
by adopting the technical scheme, the telescopic pedestal provides the degree of freedom in the vertical direction, the rotary pedestal controls the front surface and the rear surface of the workpiece, the circular guide rail platform provides the degree of freedom in the stepping direction, and the multi-degree-of-freedom position conversion of the workpiece is realized.
The technical scheme of the utility model is further improved as follows: the stepping device comprises a stepping box, a stepping chain wheel set and a stepping sliding block, wherein the stepping box is fixedly arranged at the top of the rotating pedestal, a through sliding block groove is formed in the upper surface of the stepping box, the sliding block groove is positioned right below the stepping groove of the circular guide rail table, the stepping chain wheel set is arranged in the stepping box, the stepping sliding block is arranged in the sliding block groove of the stepping box, and the stepping sliding block is fixedly arranged on a driven gear of the stepping box;
by adopting the technical scheme, the control panel is used for controlling the operation of the stepping device, programming and controlling parameters such as feed amount, feed speed, rotating speed and the like, and realizing automatic processing.
The technical scheme of the utility model is further improved as follows: the clamp comprises a clamp body, a rotating shaft, a telescopic fastening shaft, a tool clamping seat and pulleys, wherein the clamp seat is fixedly arranged at the top of a stepping sliding block, the clamp seat is arranged in a stepping groove of a guide rail, a rotating shaft hole is formed in the top of the clamp seat, the rotating shaft is embedded and arranged in the fastening shaft hole, the rotating shaft can freely rotate in the rotating shaft hole, the periphery of the rotating shaft hole of the clamp seat is provided with fastening holes at equal intervals around an axle center, the telescopic fastening shaft is embedded and arranged in the fastening holes, the telescopic fastening shaft can freely lift in the fastening holes, the top of the rotating shaft is fixedly provided with the tool clamping seat, the bottoms of the tool clamping seat are provided with the fastening holes at equal intervals around the axle center, the bottoms of the clamp seat are symmetrically provided with the pulleys side by side, and the bottoms of the pulleys are in contact with the bottoms of pulley groove bottoms of the guide rail;
by adopting the technical scheme, the position of the front, back, left and right surfaces of the workpiece can be changed through the rotatable tool clamping seat, and the pulleys can enable feeding to be more stable and smooth.
The technical scheme of the utility model is further improved as follows: the cutter device comprises a motor, a cutter frame and a deep hole drill bit, wherein one side surface of the motor is fixedly connected with one side surface of the main box body, the cutter frame is fixedly arranged on one side surface of the motor, the cutter frame is embedded and arranged on one side surface of the main box body, and the deep hole drill bit is detachably arranged on one side end surface of the cutter frame;
by adopting the technical scheme, different types of cutters can be arranged on the cutter frame to realize the processing mode except deep hole processing, and deep hole drills of different types can be replaced at any time to process deep holes of different sizes.
The technical scheme of the utility model is further improved as follows: the vertical baffle is fixedly arranged at the top of the chip accumulation slope, the vertical baffle is arranged at one side of the circular guide rail platform, the outer surface of the vertical baffle is provided with a through mounting hole, the water pump is fixedly arranged at the top of the chip accumulation slope, the water pump is arranged at the same side of the circular guide rail platform, a water supply pipe I is fixedly arranged at one side surface of the water pump, a brushing frame I is fixedly arranged at one side end surface of the water supply pipe I, the brushing frame I is fixedly arranged on the outer surface of the vertical baffle, a brush is fixedly arranged on the inner side surface of the brushing frame I, brushing nozzles I and second water supply pipes are symmetrically arranged at the upper part and the lower part of the brush, the outer surfaces of the brushing nozzles I and the brush are fixedly connected with the inner wall of a mounting hole of the vertical baffle, the water supply pipe II is two groups, the water supply pipe II is fixedly arranged at the top of the water pump side by side, a brushing frame II is fixedly arranged at the bottom of the inner wall of the upper box body, a boss structure is fixedly arranged on the lower surface of the brushing frame II, a boss structure is fixedly arranged on the brushing frame II, and the boss structure is fixedly connected with the inner wall of the main box body, and the boss structure is fixedly arranged on the outer surface of the brushing frame II;
by adopting the technical scheme, the vertical baffle plate prevents the cutting fluid from splashing everywhere and is not well cleaned, and waste scraps splashed on the clamp pedestal can be cleaned through the rotating pedestal and the hairbrush without manual cleaning, and the first brushing spray head and the second brushing spray head can spray cleaning liquid to the working space for cleaning, so that the cleanliness of the inside of the device is ensured.
The technical scheme of the utility model is further improved as follows: the water supply pipe III is fixedly arranged at the top of the water pump, the water supply pipe III is fixedly arranged at the bottom of the inner wall of the upper box body, the water supply pipe III is arranged between two groups of water supply pipes II, a cooling lubricating rack is fixedly arranged on one side end face of the water supply pipe III, the cooling lubricating rack is embedded and arranged at the bottom of the upper box body, a cooling lubricating spray pipe is fixedly arranged at the bottom of the cooling lubricating rack, and the cooling lubricating spray pipe is arranged right above the deep hole drill bit;
by adopting the technical scheme, the angle and the position of the cooling and lubricating spray pipe are adjustable, and different positions can be adjusted according to different workpieces so as to improve the cooling and lubricating effect.
The technical scheme of the utility model is further improved as follows: the upper surface of the chip accumulation slope is provided with a vertical through shaft hole, the outer surface of the base is fixedly connected with the inner wall of the through shaft hole, one side of the chip accumulation slope is fixedly provided with a chip accumulation box, the chip accumulation box is fixedly arranged at the bottom of the inner wall of the lower box body, the chip accumulation box is positioned right below the deep hole drill bit, and the filter screen is embedded and arranged on one side surface of the chip accumulation box;
by adopting the technical scheme, the scraps flow into the scrap accumulating box from the scrap accumulating slope under the drive of the cleaning liquid, and the filter screen separates and collects the scraps from the cleaning liquid, so that the scrap accumulating box is cleaned at regular time.
By adopting the technical scheme, compared with the prior art, the utility model has the following technical progress:
1. the utility model provides a horizontal machining center convenient for deep hole machining, which can realize machining means such as deep hole machining or cutting, drilling, milling, grinding and the like at any positions on the front, back, left and right surfaces of a workpiece through a clamp pedestal with multiple degrees of freedom and a stepping device, reduces complicated steps of re-clamping the workpiece when machining different positions of the same workpiece, and improves the working efficiency.
2. The utility model provides a horizontal machining center convenient for deep hole machining, which realizes that a water pump controls a cooling and lubricating device to cool and lubricate a workpiece during machining through a brushing device and the cooling and lubricating device, and after machining is finished, the water pump can control cutting fluid and waste scraps splashed on an automatic cleaning device of the brushing device, so that manual auxiliary cleaning is not needed, and time and labor are saved.
3. The utility model provides a horizontal machining center convenient for deep hole machining, which can automatically collect and separate scraps and cutting fluid through a scraps collecting device, does not need to separate independently, is clean and convenient, and has small pollution.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a cross-sectional view of the present utility model;
FIG. 3 is a schematic view of the internal structure of the main casing of the present utility model;
FIG. 4 is a schematic view of the structure of the brushing device and the cooling and lubricating device of the present utility model;
fig. 5 is a cross-sectional view of the clamp system of the present utility model.
In the figure: 1. a case body; 2. a clamp pedestal; 3. a stepping device; 4. a clamp body; 5. a cutter device; 6. a brushing device; 7. a cooling and lubricating device; 8. a scrap collection system; 11. a main case; 12. a lower box body; 13. an upper case; 14. a door; 21. a base; 22. a telescopic pedestal; 23. a rotating pedestal; 24. a circular guide rail table; 25. a guide rail; 31. a step box; 32. a step chain wheel set; 33. a step slider; 41. a clamp seat; 42. a rotation shaft; 43. a telescopic fastening shaft; 44. a fixture seat; 45. a pulley; 51. a motor; 52. a cutter holder; 53. a deep hole drill; 61. a vertical baffle; 62. a water pump; 63. a first water supply pipe; 64. a first brushing frame; 65. brushing the first nozzle; 66. a brush; 67. a water supply pipe II; 68. a second brushing frame; 69. brushing a spray head II; 71. a water supply pipe III; 72. cooling and moistening the sliding frame; 73. cooling and lubricating spray pipes; 81. chip accumulation slope; 82. a chip accumulation box; 83. and (3) a filter screen.
Detailed Description
The utility model is further illustrated by the following examples:
example 1
As shown in fig. 1-5, the utility model provides a horizontal machining center convenient for deep hole machining, which comprises a box body 1, wherein the box body 1 comprises a main box body 11, a lower box body 12, an upper box body 13 and a box door 14, the lower box body 12 is fixedly arranged at the bottom of the main box body 11, a through drain hole is formed in one side surface of the lower box body 12, the upper box body 13 is fixedly arranged at the top of the main box body 11, the box door 14 is arranged at the front surface of the main box body 11 through a hinge, the box door 14 is made of transparent glass, so that a worker can conveniently monitor the machining process, a control panel is integrated on the front surface of the main box body 11, and the automatic operation of each system can be controlled through programming;
the bottom of the lower box body 12 is fixedly provided with a clamp pedestal 2, the clamp pedestal 2 comprises a base 21, a telescopic pedestal 22, a rotary pedestal 23, a circular guide rail table 24 and a guide rail 25, the base 21 is fixedly arranged at the bottom of the inner wall of the lower box body 12, the telescopic pedestal 22 is embedded and arranged at the top of the base 21, the rotary pedestal 23 is embedded and arranged at the top of the telescopic pedestal 22, the circular guide rail table 24 is fixedly arranged at the top of the rotary pedestal 23, the guide rail 25 is fixedly arranged at the top of the circular guide rail table 24, the upper surfaces of the circular guide rail table 24 and the guide rail 25 are provided with through stepping grooves, the two sides of each stepping groove of the guide rail 25 are symmetrically provided with pulley grooves, the telescopic pedestal 22 provides the freedom degree in the vertical direction, the rotary pedestal 23 controls the front surface and the rear surface of a workpiece, and the circular guide rail table 24 provides the freedom degree in the stepping direction, so that the multi-degree of freedom position conversion of the workpiece is realized;
the top of the fixture pedestal 2 is provided with a stepping device 3, the stepping device 3 comprises a stepping box 31, a stepping chain wheel set 32 and a stepping sliding block 33, the stepping box 31 is fixedly arranged at the top of the rotary pedestal 23, the upper surface of the stepping box 31 is provided with a through sliding block groove, the sliding block groove is positioned right below the stepping groove of the circular guide rail table 24, the stepping chain wheel set 32 is arranged in the stepping box 31, the stepping sliding block 33 is arranged in the sliding block groove of the stepping box 31, the stepping sliding block 33 is fixedly arranged on a driven gear of the stepping box 31, and the operation of the stepping device 3 is controlled through a control panel to program parameters such as feed amount, feed speed, rotating speed and the like, so that automatic processing is realized;
the top of the stepping device 3 is fixedly provided with a clamp body 4, the clamp body 4 comprises a clamp seat 41, a rotating shaft 42, a telescopic fastening shaft 43, a tool clamping seat 44 and pulleys 45, the clamp seat 41 is fixedly arranged at the top of the stepping sliding block 33, the clamp seat 41 is arranged in a stepping groove of the guide rail 25, a rotating shaft hole is formed in the top of the clamp seat 41, the rotating shaft 42 is embedded and arranged in the fastening shaft hole, the rotating shaft 42 can freely rotate in the rotating shaft hole, fastening holes are formed in the periphery of the rotating shaft hole of the clamp seat 41 at equal intervals around the axis, the telescopic fastening shaft 43 is embedded and arranged in the fastening holes, the top of the rotating shaft 42 is fixedly provided with the tool clamping seat 44, the bottoms of the tool clamping seats 44 are provided with the fastening holes at equal intervals around the axis, the bottoms of the pulleys 45 are symmetrically arranged side by side, the bottoms of the pulleys 45 are contacted with the pulley groove bottoms of the guide rail 25, and the position conversion of the front, the back, the left, the right, and the left surface of a workpiece can be smoothly fed through the rotatable tool clamping seat 44, and the pulleys 45 can be smoother;
the cutter device 5 is fixedly installed on one side face of the main box body 11, the cutter device 5 comprises a motor 51, a cutter frame 52 and a deep hole drill bit 53, one side face of the motor 51 is fixedly connected with one side face of the main box body 11, the cutter frame 52 is fixedly installed on one side face of the motor 51, the cutter frame 52 is embedded and installed on one side face of the main box body 11, the deep hole drill bit 53 is detachably installed on one side end face of the cutter frame 52, different types of cutters can be installed on the cutter frame 52 to realize a processing mode other than deep hole processing, and the deep hole drill bits 53 of different types can be replaced at any time to process deep holes of different sizes.
Example 2
As shown in fig. 1-5, on the basis of embodiment 1, the present utility model provides a technical solution: preferably, a brushing device 6 is fixedly arranged on one side of the inner wall of the main box 11, the brushing device 6 comprises a vertical baffle 61, a water pump 62, a first water supply pipe 63, a first brushing frame 64, a first brushing nozzle 65, a brush 66, a second water supply pipe 67, a second brushing frame 68 and a second brushing nozzle 69, the vertical baffle 61 is arranged in the main box 11, the vertical baffle 61 is fixedly arranged at the top of the chip accumulation slope 81, the vertical baffle 61 is arranged on one side of the circular guide rail table 24, a through mounting hole is formed in the outer surface of the vertical baffle 61, the water pump 62 is fixedly arranged at the top of the chip accumulation slope 81, the water pump 62 is arranged on the same side of the circular guide rail table 24, a first water supply pipe 63 is fixedly arranged on one side surface of the water pump 62, a first brushing frame 64 is fixedly arranged on one side end surface of the first water supply pipe 63, the first brushing frame 64 is fixedly arranged on the outer surface of the vertical baffle 61, a brush 66 is fixedly arranged on the inner side surface of the first brushing frame 64, the upper and lower parts of the hairbrush 66 are symmetrically provided with a first brushing spray 65, the outer surfaces of the first brushing spray 65 and the hairbrush 66 are fixedly connected with the inner wall of a mounting hole of the vertical baffle 61, the number of the second water supply pipes 67 is two, the second water supply pipes 67 are fixedly arranged at the top of the water pump 62 side by side, the second water supply pipes 67 are fixedly arranged at the bottom of the inner wall of the upper box 13, one side end surface of the second water supply pipe 67 is fixedly provided with a second brushing frame 68, the lower surface of the second brushing frame 68 is fixedly provided with a boss structure, the boss structure of the second brushing frame 68 is fixedly connected with the top of the inner wall of the main box 11, the outer surface of the boss structure of the second brushing frame 68 is fixedly provided with a second brushing spray 69 side by side, the vertical baffle 61 prevents the cutting fluid from splashing everywhere and being cleaned, the waste splashed on the clamp pedestal 2 can be cleaned through the rotating pedestal 23 and the hairbrush 66 without manual cleaning, the first brushing nozzle 65 and the second brushing nozzle 69 can be used for cleaning the sprayed cleaning liquid in the working space, so that the cleanliness of the interior of the device is ensured;
the cooling and lubricating device 7 is fixedly arranged at the bottom of the inner wall of the upper box body 13, the cooling and lubricating device 7 comprises a water supply pipe III 71, a cooling and lubricating sliding frame 72 and a cooling and lubricating spray pipe 73, the water supply pipe III 71 is fixedly arranged at the bottom of the inner wall of the upper box body 13, the water supply pipe III 71 is fixedly arranged at the top of the water pump 62, the water supply pipe III 71 is fixedly arranged at the bottom of the inner wall of the upper box body 13, the water supply pipe III 71 is arranged between two groups of water supply pipes II 67, the cooling and lubricating sliding frame 72 is fixedly arranged at one side end face of the water supply pipe III 71, the cooling and lubricating spray pipe 72 is embedded and arranged at the bottom of the upper box body 13, the cooling and lubricating spray pipe 73 is fixedly arranged at the bottom of the cooling and lubricating spray pipe 72, the cooling and lubricating spray pipe 73 is arranged right above the deep hole drill bit 53, and the angle and the position of the cooling and lubricating spray pipe 73 are adjustable, and different positions can be adjusted according to different workpieces to improve the cooling and lubricating effect.
Example 3
As shown in fig. 1-5, on the basis of embodiments 1-2, the present utility model provides a technical solution: preferably, the waste chip collecting system 8 is fixedly installed at the middle lower part of the inside of the main box body 11, the waste chip collecting system 8 comprises a waste chip collecting slope 81, a waste chip collecting box 82 and a filter screen 83, the waste chip collecting slope 81 is fixedly installed at the bottom of the inner wall of the main box body 11, a vertical through shaft hole is formed in the upper surface of the waste chip collecting slope 81, the outer surface of the base 21 is fixedly connected with the inner wall of the through shaft hole, the waste chip collecting box 82 is fixedly installed at one side of the waste chip collecting slope 81, the waste chip collecting box 82 is located under the deep hole drill 53, the filter screen 83 is embedded and installed on one side face of the waste chip collecting box 82, waste chips flow into the waste chip collecting box 82 from the waste chip collecting slope 81 under the driving of cleaning liquid, and the filter screen 83 is used for separating and collecting the waste chips, and only the waste chip collecting box 82 is required to be cleaned regularly.
The working principle of the horizontal machining center for facilitating deep hole machining is specifically described below.
As shown in fig. 1-5, a proper tool is designed according to a workpiece to be processed, a deep hole drill bit 53 of a corresponding model is selected and installed, the workpiece is clamped on the tool, the tool is installed on a tool clamping seat 44, programming is performed through a control panel on a main box 11, equipment is started after a box door 14 is closed, a telescopic pedestal 22, a rotary pedestal 23 and a rotary shaft 42 automatically control the processing surface of the workpiece to be opposite to the drill bit, the telescopic fastening shaft 43 is popped up, the tool clamping seat 44 is locked, a stepping chain wheel group 32 works to drive a stepping sliding block 33 to slide in a sliding block groove, the stepping sliding block 33 drives a clamp main body 4 to feed in a guide rail 25, a water pump 62 controls a cooling and lubricating device 7 to work, a cooling and lubricating spray pipe 73 sprays cutting fluid to cool and lubricate the workpiece, after deep hole processing is completed, the clamp pedestal 2 is reset, the water pump 62 supplies water for a first water supply pipe 63 and a second water supply pipe 67, cleaning fluid is sprayed out through a brushing spray head 65 and a second brushing spray head 69, the splashed waste chips are washed, the rotary pedestal 23 rotates, the brush 66, the brushing spray head 65 cooperates with the waste chips and the cutting fluid on the workpiece and the clamp pedestal 2 to clean the waste chips and the cutting fluid, the waste chips on the cleaning fluid, the cleaning fluid and the waste chips are driven to flow into a slope 81, the accumulated and the waste chips are separated from the upper filter screen 82 and the filter screen 82, and the waste chips are discharged from the upper filter tank and the drain tank 82.
The foregoing utility model has been generally described in great detail, but it will be apparent to those skilled in the art that modifications and improvements can be made thereto. Accordingly, it is intended to cover modifications or improvements within the spirit of the inventive concepts.